CN108223378A - Air compressor energy saving control system - Google Patents
Air compressor energy saving control system Download PDFInfo
- Publication number
- CN108223378A CN108223378A CN201711493586.XA CN201711493586A CN108223378A CN 108223378 A CN108223378 A CN 108223378A CN 201711493586 A CN201711493586 A CN 201711493586A CN 108223378 A CN108223378 A CN 108223378A
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- Prior art keywords
- air compressor
- compressor machine
- energy
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/28—Safety arrangements; Monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/78—Warnings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses air compressor energy saving control systems, including setting module in mode, for the energy saver mode of air compressor machine to be set as opening and closing, in 1h, using every 10min as a base unit, are converted between the energy saver mode of opening and closing；Control process of the present invention is simple, without original air compressor machine control circuit is modified can signal exchange, and equipped with human-computer interaction interface, the operating status and control process for enabling Energy Saving Control comprehensively show, status inquiry and parameter is facilitated to change, facilitates the centralized management of air compressor machine data.
Description
Technical field
The present invention relates to field of energy-saving technology, specially a kind of air compressor energy saving control system.
Background technology
Residual heat of air compressor recycling is by absorbing air compressor waste heat cool water heating, without energy consumption.As a kind of new
The efficient waste heat utilization equipment of type, the problems such as being mainly used for solving the living of employee, industrial hot water, because enterprise is inherently existing
With screw-rod air compressor, the function of screw air compressor is only increased, the consumption of the energy is saved for enterprise, it is a large amount of so as to save
Cost.
Screw air compressor operation principle is rotated in cylinder by the be mutually parallel screw rod of engagement of a pair, make rotor tooth socket it
Between air be constantly be generated the variation of periodic volume, air is then delivered to outlet side along rotor axis by suction side, from
And realize air-breathing, compression and the overall process of exhaust of air compressor machine.The air inlet of air compressor machine and gas outlet are located at the two of housing respectively
End, the slot and male rotor tooth of female rotor are driven and rotated by main motors.
The frequent loading and unloading of air compressor machine at present causes supply gas pressure unstable, while air compressor machine frequently adds unloading, right
Electric energy is also greatly to waste, and very big impact is also resulted in power grid.
Invention content
The purpose of the invention is to overcome a kind of above-mentioned insufficient air compressor energy saving control system of offer.
A kind of air compressor energy saving control system includes：
Pattern setting module, for the energy saver mode of air compressor machine to be set as opening and closing, in 1h, using every 10min as
One base unit, converts between the energy saver mode of opening and closing；
Memory module, the energy input of the air compressor machine for being measured in every 10min is recorded in as energy consumption data to be deposited
It stores up in module；
Processing module for selecting minimum and maximum number in the energy consumption data out of every 10min, calculates minimum and maximum number
Difference is judging the section of the opening time in minimum and maximum several ranges and shut-in time section, based on respective unlatching in every 10min
With the difference of the energy input of shut-in time section, the energy-saving effect of each period in entire 1h is compared；
The pattern setting module is connected with memory module, and the memory module is connected with processing module.
Further, the processing module includes sorting module, for by every 10min during respective opening and closing
Between the size of the difference of energy input of section be ranked up, belong to difference related in the every 10min specified, show classifying screen efficiency
Fruit.
Further, the processing module includes temperature control module, in 1h, with the opening and closing period of every 10min
Ratio or quantity below threshold value in the case of, the external working temperature of air compressor machine is adjusted.
Further, the processing module includes time control module, in 1h, with the opening and closing period of every 10min
Ratio or quantity below threshold value in the case of, the time span of every 10min is extended or is shortened.
Further, the processing module includes communication locating module, and the institute measured in per 10min is received for communication base station
It states the energy input of air compressor machine and calculates air compressor machine location data, multiple air compressor machine positioning bases corresponding with air compressor machine long-range main website
The source data stood forms air compressor machine location data group in air compressor machine long-range main website, and communication base station exports air compressor machine long-range main website
Location data group is sent to modulation /demodulation module with corresponding energy input, and modulation /demodulation module is determined to shared antenna conveying air compressor machine
Position data modulated signal；Alarm transmission module sends alarm signal to shared antenna simultaneously；Antenna is shared by alarm signal and sky
Press location data modulated signal carries out the mixed signal that power combing forms alarm signal and air compressor machine location data；It will alarm
Signal and the mixed signal of air compressor machine location data are transmitted to site operation personnel using block number according to mode by the way of broadcasting.
Further, the processing module includes coding module, for being encoded to air compressor machine, makes point of the air compressor machine with it
Grade energy-saving effect corresponds；Fractured operation is carried out to the classification energy-saving effect of each air compressor machine according to coding, makes each pneumatics
The granularity of the energy input of machine meets analysis precision requirement, and the energy input subdivided data of each air compressor machine is loaded on long-range main website
And cached, the coding of each air compressor machine is controlled to show with hiding, is accelerated by the human-computer interaction interface of long-range main website long-range
Main website shows speed and mark and according to catalogue data details, is associated with above-mentioned data details and updates as needed, with time shaft
Three-dimensional demonstration, real-time typing and the heterochromatic mark abnormal show in three-dimensional demonstration are built in driving, and directviewing description is each
The classification energy-saving effect of air compressor machine is encoded with corresponding air compressor machine；Finally by threedimensional model operation calls 2-D data, thus
Realize five dimension process simulations；Operator carries out location navigation using mobile phone at the scene, and pending sky is found in a manner of barcode scanning
Press submits air compressor machine location data and alarm report file, uploads related text, image and video elder generation offline cache in this
Ground is resynchronized to long-range main website, and long-range main website is completed to handle and feeds back latest data to mobile phone, and information is checked for operator；It is bright
True segregation of duties of all kinds of site operation personnels in system operation, and according to segregation of duties batch operation permission, different responsibilities
The catalogue level of site operation personnel's login system of permission is different.
Control process of the present invention is simple, without original air compressor machine control circuit is modified can signal exchange, and
Equipped with human-computer interaction interface, the operating status and control process for enabling Energy Saving Control comprehensively show, facilitate status inquiry and
Parameter is changed, and facilitates the centralized management of air compressor machine data.
Description of the drawings
Fig. 1 is present system figure；
Specific embodiment
Below in conjunction with the accompanying drawings and the specific embodiment of the present invention makees air compressor energy saving control system of the present invention following say
It is bright.
Embodiment：A kind of air compressor energy saving control system includes：
Pattern setting module, for the energy saver mode of air compressor machine to be set as opening and closing, in 1h, using every 10min as
One base unit, converts between the energy saver mode of opening and closing；
Memory module, the energy input of the air compressor machine for being measured in every 10min is recorded in as energy consumption data to be deposited
It stores up in module；
Processing module for selecting minimum and maximum number in the energy consumption data out of every 10min, calculates minimum and maximum number
Difference is judging the section of the opening time in minimum and maximum several ranges and shut-in time section, based on respective unlatching in every 10min
With the difference of the energy input of shut-in time section, the energy-saving effect of each period in entire 1h is compared；
The pattern setting module is connected with memory module, and the memory module is connected with processing module.
Further, the processing module includes sorting module, for by every 10min during respective opening and closing
Between the size of the difference of energy input of section be ranked up, belong to difference related in the every 10min specified, show classifying screen efficiency
Fruit.
Further, the processing module includes temperature control module, in 1h, with the opening and closing period of every 10min
Ratio or quantity below threshold value in the case of, the external working temperature of air compressor machine is adjusted.
Further, the processing module includes time control module, in 1h, with the opening and closing period of every 10min
Ratio or quantity below threshold value in the case of, the time span of every 10min is extended or is shortened.
Further, the processing module includes communication locating module, and the institute measured in per 10min is received for communication base station
It states the energy input of air compressor machine and calculates air compressor machine location data, multiple air compressor machine positioning bases corresponding with air compressor machine long-range main website
The source data stood forms air compressor machine location data group in air compressor machine long-range main website, and communication base station exports air compressor machine long-range main website
Location data group is sent to modulation /demodulation module with corresponding energy input, and modulation /demodulation module is determined to shared antenna conveying air compressor machine
Position data modulated signal；Alarm transmission module sends alarm signal to shared antenna simultaneously；Antenna is shared by alarm signal and sky
Press location data modulated signal carries out the mixed signal that power combing forms alarm signal and air compressor machine location data；It will alarm
Signal and the mixed signal of air compressor machine location data are transmitted to site operation personnel using block number according to mode by the way of broadcasting.
Further, the processing module includes coding module, for being encoded to air compressor machine, makes point of the air compressor machine with it
Grade energy-saving effect corresponds；Fractured operation is carried out to the classification energy-saving effect of each air compressor machine according to coding, makes each pneumatics
The granularity of the energy input of machine meets analysis precision requirement, and the energy input subdivided data of each air compressor machine is loaded on long-range main website
And cached, the coding of each air compressor machine is controlled to show with hiding, is accelerated by the human-computer interaction interface of long-range main website long-range
Main website shows speed and mark and according to catalogue data details, is associated with above-mentioned data details and updates as needed, with time shaft
Three-dimensional demonstration, real-time typing and the heterochromatic mark abnormal show in three-dimensional demonstration are built in driving, and directviewing description is each
The classification energy-saving effect of air compressor machine is encoded with corresponding air compressor machine；Finally by threedimensional model operation calls 2-D data, thus
Realize five dimension process simulations；Operator carries out location navigation using mobile phone at the scene, and pending sky is found in a manner of barcode scanning
Press submits air compressor machine location data and alarm report file, uploads related text, image and video elder generation offline cache in this
Ground is resynchronized to long-range main website, and long-range main website is completed to handle and feeds back latest data to mobile phone, and information is checked for operator；It is bright
True segregation of duties of all kinds of site operation personnels in system operation, and according to segregation of duties batch operation permission, different responsibilities
The catalogue level of site operation personnel's login system of permission is different.
Claims (6)
1. a kind of air compressor energy saving control system, it is characterised in that including：
Pattern setting module, for the energy saver mode of air compressor machine to be set as opening and closing, in 1h, using every 10min as one
Base unit converts between the energy saver mode of opening and closing；
Memory module, the energy input of the air compressor machine for being measured in every 10min are recorded in storage mould as energy consumption data
In block；
Processing module for selecting minimum and maximum number in the energy consumption data out of every 10min, calculates the difference of minimum and maximum number
Value is judging the section of the opening time in minimum and maximum several ranges and shut-in time section, based on unlatching respective in every 10min and
The difference of the energy input of shut-in time section compares the energy-saving effect of each period in entire 1h；
The pattern setting module is connected with memory module, and the memory module is connected with processing module.
2. air compressor energy saving control system according to claim 1, which is characterized in that the processing module includes sequence mould
Block for being ranked up by the size of the difference to the energy input for opening and closing the period respective in every 10min, belongs to finger
Related difference, shows classification energy-saving effect in fixed every 10min.
3. air compressor energy saving control system according to claim 2, which is characterized in that the processing module includes temperature control mould
Block, in 1h with every 10min opening and closing the period ratio or quantity below threshold value in the case of, to pneumatics
The external working temperature of machine is adjusted.
4. air compressor energy saving control system according to claim 3, which is characterized in that the processing module includes time control mould
Block, in 1h with every 10min opening and closing the period ratio or quantity below threshold value in the case of, to every
The time span of 10min is extended or is shortened.
5. air compressor energy saving control system according to claim 4, which is characterized in that it is fixed that the processing module includes communication
Position module receives the energy input of the air compressor machine measured in per 10min for communication base station and calculates air compressor machine positioning number
According to the source data of multiple air compressor machine locating base stations corresponding with air compressor machine long-range main website forms air compressor machine in air compressor machine long-range main website
The location data group that air compressor machine long-range main website exports is sent to modulatedemodulate by location data group, communication base station with corresponding energy input
Mode transfer block, modulation /demodulation module convey air compressor machine location data modulated signal to shared antenna；Alarm transmission module is to altogether simultaneously
It enjoys antenna and sends alarm signal；Alarm signal and air compressor machine location data modulated signal are carried out power combing and are formed by shared antenna
The mixed signal of alarm signal and air compressor machine location data；The mixed signal of alarm signal and air compressor machine location data is used into block
The mode mode that data are broadcast is transmitted to site operation personnel.
6. air compressor energy saving control system according to claim 5, which is characterized in that the processing module includes coding mould
Block for being encoded to air compressor machine, makes air compressor machine be corresponded with its classification energy-saving effect；According to coding to each pneumatics
The classification energy-saving effect of machine carries out fractured operation, and the granularity of the energy input of each air compressor machine is made to meet analysis precision requirement, will
The energy input subdivided data of each air compressor machine loads on long-range main website and is cached, control the coding of each air compressor machine show and
It hides, accelerating long-range main website by the human-computer interaction interface of long-range main website shows speed and mark and according to catalogue data details,
It is associated with above-mentioned data details and updates as needed, with time shaft driving construction three-dimensional demonstration, real-time typing and in three-dimensional
The virtual upper heterochromatic mark abnormal show of demonstration, the classification energy-saving effect of each air compressor machine of directviewing description are compiled with corresponding air compressor machine
Code；Finally by threedimensional model operation calls 2-D data, so as to fulfill five dimension process simulations；Operator uses mobile phone at the scene
Location navigation is carried out, pending air compressor machine is found in a manner of barcode scanning, submits air compressor machine location data and alarm report file,
Related text, image and video elder generation offline cache are uploaded in local, is resynchronized to long-range main website, long-range main website completion handles simultaneously anti-
Latest data is presented to mobile phone, information is checked for operator；Segregation of duties of all kinds of site operation personnels in system operation is specified,
And according to segregation of duties batch operation permission, the catalogue level difference of site operation personnel's login system of different duty and authority.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711493586.XA CN108223378A (en) | 2017-12-30 | 2017-12-30 | Air compressor energy saving control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711493586.XA CN108223378A (en) | 2017-12-30 | 2017-12-30 | Air compressor energy saving control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108223378A true CN108223378A (en) | 2018-06-29 |
Family
ID=62642295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711493586.XA Pending CN108223378A (en) | 2017-12-30 | 2017-12-30 | Air compressor energy saving control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108223378A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109579797A (en) * | 2018-12-01 | 2019-04-05 | 史少锋 | A kind of antifouling measurement method for early warning of power equipment |
| CN113673868A (en) * | 2021-08-20 | 2021-11-19 | 广东鑫钻节能科技股份有限公司 | Air compression station electric energy management method based on Internet of things |
| CN117155403A (en) * | 2023-10-31 | 2023-12-01 | 广东鑫钻节能科技股份有限公司 | Data coding method of digital energy air compression station |
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| US20020071769A1 (en) * | 2000-09-20 | 2002-06-13 | Kazuya Kanazaki | Screw compressor system and operating method thereof |
| US6474085B2 (en) * | 2001-02-27 | 2002-11-05 | Masaki Uno | Refrigerating apparatus |
| CN101782258A (en) * | 2009-01-19 | 2010-07-21 | 中华电信股份有限公司 | Energy-saving method for air conditioner |
| CN201934297U (en) * | 2011-02-24 | 2011-08-17 | 郑州大学 | Unit energy consumption monitoring system for air compression station |
| CN106796044A (en) * | 2014-10-10 | 2017-05-31 | 三菱电机株式会社 | Energy-saving diagnostic device, energy-saving diagnostic method and program |
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2017
- 2017-12-30 CN CN201711493586.XA patent/CN108223378A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020071769A1 (en) * | 2000-09-20 | 2002-06-13 | Kazuya Kanazaki | Screw compressor system and operating method thereof |
| US6474085B2 (en) * | 2001-02-27 | 2002-11-05 | Masaki Uno | Refrigerating apparatus |
| CN101782258A (en) * | 2009-01-19 | 2010-07-21 | 中华电信股份有限公司 | Energy-saving method for air conditioner |
| CN201934297U (en) * | 2011-02-24 | 2011-08-17 | 郑州大学 | Unit energy consumption monitoring system for air compression station |
| CN106796044A (en) * | 2014-10-10 | 2017-05-31 | 三菱电机株式会社 | Energy-saving diagnostic device, energy-saving diagnostic method and program |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109579797A (en) * | 2018-12-01 | 2019-04-05 | 史少锋 | A kind of antifouling measurement method for early warning of power equipment |
| CN113673868A (en) * | 2021-08-20 | 2021-11-19 | 广东鑫钻节能科技股份有限公司 | Air compression station electric energy management method based on Internet of things |
| CN113673868B (en) * | 2021-08-20 | 2024-03-05 | 广东鑫钻节能科技股份有限公司 | Air compression station electric energy management method based on Internet of things |
| CN117155403A (en) * | 2023-10-31 | 2023-12-01 | 广东鑫钻节能科技股份有限公司 | Data coding method of digital energy air compression station |
| CN117155403B (en) * | 2023-10-31 | 2023-12-29 | 广东鑫钻节能科技股份有限公司 | Data coding method of digital energy air compression station |
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Application publication date: 20180629 |
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