CN108221539B - A kind of asphalt pavement structure, resonant rubbilizing composite base and its manufacturing method - Google Patents

A kind of asphalt pavement structure, resonant rubbilizing composite base and its manufacturing method Download PDF

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Publication number
CN108221539B
CN108221539B CN201810053077.3A CN201810053077A CN108221539B CN 108221539 B CN108221539 B CN 108221539B CN 201810053077 A CN201810053077 A CN 201810053077A CN 108221539 B CN108221539 B CN 108221539B
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resonant rubbilizing
composite base
layer
rubbilizing
concrete
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CN108221539A (en
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王邦国
王进怀
王婷
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Sichuan Resonance Road Engineering Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/32Coherent pavings made in situ made of road-metal and binders of courses of different kind made in situ

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

A kind of asphalt pavement structure, resonant rubbilizing composite base and its manufacturing method, belong to asphalt pavement construction field.Method includes: to pour lean concrete on roadbed to form lean concrete layer, and form vibration insulation by raw material of the slurry of cement and aggregate chips on lean concrete layer.The casting concrete on vibration insulation forms concrete slab.Carrying out resonant rubbilizing processing to concrete slab makes concrete slab be broken, to obtain resonant rubbilizing layer.Poor mixed mud layer composition bituminous pavement resonant rubbilizing composite base integrated with resonant rubbilizing layer.Resonant rubbilizing composite base proposed by the present invention all has comprehensive coordination effect, is able to maintain and is for good and all compatible with asphalt surface course, make asphalt surface course that fatigue cracking not occur to the mechanics feature of bituminous pavement, functional characteristic and its long-term behaviour Decay Law and damaging features;It is more adaptable with roadbed bearing capacity, damp condition and soil property type simultaneously;Ensure that bituminous pavement realizes the long-life.

Description

A kind of asphalt pavement structure, resonant rubbilizing composite base and its manufacturing method
Technical field
The present invention relates to asphalt pavement construction fields, multiple in particular to a kind of asphalt pavement structure, resonant rubbilizing Close base and its manufacturing method.
Background technique
Past, Chinese cement road and asphalt roads firstly the need of solve the problems, such as it is sensible get rich, but with new era state People's economic development, the shorter existing road of service life are no longer satisfied the production of reality, living needs.On the one hand, Fu Qi The people come will also carry for a long time the huge overhaul cost accumulated throughout the year, and a large amount of cement concrete pavement has become problem It is badly in need of transformation in road surface.On the other hand, the transformation and overhaul of existing road affect the traffic trip of the people again.So building length Service life asphalt roads is the needs of new era.
Currently, domestic design and building technology can only achieve short-term life level.This is Chinese Bitumens pavement structure technology Short slab most outstanding.This problem is mainly since China's Asphalt Pavement Base is using the semi-rigid of single cement stabilized macadam Base.It is structurally characterized in that easy construction, but service performance and service life have different degrees of be limited.Length is built to realize The structure of service life bituminous pavement and raising service performance, highway in China circle scientific and technical personnel constantly study and explore, do not have also so far Practicable technical solution is found, difficulty is very big.
Summary of the invention
For improve, even solve the problems, such as it is in the prior art at least one, the invention proposes a kind of asphalt pavement structure, Resonant rubbilizing composite base and its manufacturing method.
The present invention is implemented as follows:
In a first aspect, the embodiment of the present invention provides a kind of method for manufacturing resonant rubbilizing composite base.
The method of manufacture resonant rubbilizing composite base is used to form in bituminous pavement.
Manufacture resonant rubbilizing composite base method include:
Lean concrete is poured on roadbed to form lean concrete layer, and is formed on lean concrete layer and stop resonance The vibration insulation of wave transmitting;
The casting concrete on vibration insulation forms concrete slab;
Carrying out resonant rubbilizing processing to concrete slab makes concrete slab be broken, to obtain resonant rubbilizing layer.
In other one or more examples, the concrete grade of concrete slab is formed in C30 or more.
In other one or more examples, lean concrete marked as C10~C15.
In other one or more examples, it is 18cm or less that concrete slab, which forms partial size by resonant rubbilizing processing, Crushed stone.
In other one or more examples, concrete slab with a thickness of 18~24cm.
In other one or more examples, the crushed stone that concrete slab is formed after resonant rubbilizing is handled is constituted The structure of top embedded squeezing, the oblique interlocking in lower part, and embedded squeezing partially away from roadbed, the part of oblique interlocking is adjacent to roadbed.
In other one or more examples, the method that vibration insulation is formed on lean concrete layer includes: in poor coagulation Soil layer is laid with isolation film, makes the slurry of cement and aggregate chips in isolation film Self-leveling.
In second aspect, the embodiment of the invention provides a kind of resonant rubbilizing composite bases.
Resonant rubbilizing composite base is fabricated by the method for aforementioned manufacture resonant rubbilizing composite base.Resonance Rubblization composite base includes: lean concrete layer, vibration insulation and resonant rubbilizing layer.
In other one or more examples, the resonant rubbilizing composite base is with a thickness of 50cm.
In the third aspect, the embodiment of the invention provides a kind of asphalt pavement structures.
Asphalt pavement structure includes: the side according to manufacture resonant rubbilizing composite base above-mentioned being formed on roadbed Resonant rubbilizing composite base made of method manufacture, on the resonant rubbilizing layer that is formed in resonant rubbilizing composite base Asphalt surface course.
The utility model has the advantages that
Resonant rubbilizing composite base provided in an embodiment of the present invention has resonant rubbilizing layer.It is by by new cement plate Resonance is generated with crushing mechanism, by new cement concrete slab " fragmentation ", being formed has top embedded squeezing, the stabilization of the oblique interlocking in lower part The functional layer of structure.The strength and stiffness and the modulus of resilience of resonant rubbilizing layer are above graded broken stone layer.In addition, resonance is broken Resonant rubbilizing layer in petrochemical industry composite base forms the architectural characteristic coupled hardness with softness in conjunction with lean concrete layer.Wherein, altogether The rubblization layer that shakes has relatively flexible characteristic, and lean concrete layer has the characteristic of relative stiffness.Lean concrete layer is to resonance Rubblization layer plays support and protective effect.Binder course is not used between resonant rubbilizing layer and lean concrete layer, does not need to press Road and its compacted machine, greatly reduce operating expenses.
In addition, resonant rubbilizing layer and lean concrete layer optimum organization are integration, realize so as to reaching " hard and soft simultaneously Ji " resonant rubbilizing composite base, and then can completely compatible asphalt surface course and roadbed, guarantee asphalt surface course structure not because tired Labor cracks and damages, and realizes the long-life that bituminous pavement uses.Using the resonance rubble provided by the present invention for bituminous pavement Change composite base, then asphalt thickness can be expanded in surface Laying Asphalt Surface Course by existing asphalt pavement construction mode Permissible range can also reserve the repaving asphalt coat again for extending the service life using the later period, reduce the initial investment on long-life road.Pass through Such mode obtains bituminous pavement, can reach resonant rubbilizing composite base and for good and all be compatible with asphalt surface course, make bituminous sheaths Fatigue cracking does not occur for layer, realizes the long-life of bituminous pavement.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other relevant attached drawings.
Fig. 1 provides the schematic diagram of asphalt pavement structure for present invention implementation;
The structural schematic diagram of Fig. 2 bituminous pavement in the prior art.
Icon: 100- asphalt pavement structure;200- resonant rubbilizing composite base;101- roadbed;102- lean concrete layer; 103- vibration insulation;104- resonant rubbilizing layer;105- asphalt surface course;301- Asphalt Pavement Base.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented The component of example can be arranged and be designed with a variety of different configurations.Therefore, below to the reality of the invention provided in the accompanying drawings The detailed description for applying example is not intended to limit the range of claimed invention, but is merely representative of selected implementation of the invention Example.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts Every other embodiment, shall fall within the protection scope of the present invention.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, or be somebody's turn to do Invention product using when the orientation or positional relationship usually put, be merely for convenience of description of the present invention and simplification of the description, without It is that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore not It can be interpreted as limitation of the present invention.In addition, term " first ", " second ", " third " etc. are only used for distinguishing description, and cannot manage Solution is indication or suggestion relative importance.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one Connect to body;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be indirect by intermediary It is connected, can be the connection inside two elements.For the ordinary skill in the art, on being understood with concrete condition State the concrete meaning of term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower" It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above " Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of First feature horizontal height is less than second feature.
In the present invention, in the case where not contradiction or conflict, all embodiments, embodiment and feature of the invention It can be combined with each other.In the present invention, conventional unit, component etc., both can be commercially available, can also be public according to the present invention The content self-control opened.In the present invention, in order to protrude emphasis of the invention, to some conventional operations and unit, component The omission of progress, or be only briefly described.
Refering to fig. 1 to Fig. 2.
Present embodiments provide a kind of method for manufacturing resonant rubbilizing composite base 200.Manufacture provided by the invention is altogether The method of vibration rubblization composite base 200 can be used for the construction of various roads, however, it is preferred to be used to form in asphalt road Face.
The manufacturing method of resonant rubbilizing composite base 200 the following steps are included:
Step S101, lean concrete is poured on roadbed 101 to form lean concrete layer 102, and in lean concrete layer The vibration insulation 103 for stopping resonance wave transmitting is formed on 102.
Wherein, the material for constituting vibration insulation 103 can be the slurry of cement and aggregate chips.Better vibration isolation material can also be used The bed of material.
Lean concrete layer 102 is to pour to solidify using lean concrete.Lean concrete (Lean Concrete, LC) is A kind of material being formulated by thick, fine aggregate and certain cement and water.Its intensity is much higher than two ash stability pellet, cement The semi-rigid sub-base materials such as stabilization gravel.Lean concrete strength and stiffness with higher, water stability is good, erosion resistibility is strong. For lean concrete since cementitious matter content is few, voidage is generally large, is conducive to the discharge of interfacial water.Lean concrete can mitigate soil matrix Inhomogeneous deformation, the adverse effect of road pavement can be eliminated.In addition, lean concrete can also utilize the water for the stall production that occupies a narrow space Mud, it is possible to use the locality of substandard gathers materials.Lean concrete layer 102 can be used as permanent protection and supporting structure, due to this The layer position of layer is underlying, itself will not generate drying shrinkage and temperature contracting cracking and damage.
The vibration insulation 103 formed on lean concrete layer 102 is mainly constructed and carries out in resonance fragmentation processing to subsequent Resonance wave stopped or blocked.It can damage to avoid resonance wave to lean concrete layer 102 by vibration insulation 103.It should , it is noted that the setting of vibration insulation 103 is to be required and be set based on technique, substantially and non-formation composite construction layer Necessary structure sheaf.
Resonate crushable layer and 102 being integrally formed of lean concrete layer in the above manner, so as to the compatible drip being laid with Green surface layer structure, it is ensured that asphalt surface course will not be damaged because of fatigue cracking.
Step S102, the casting concrete on vibration insulation 103 forms concrete slab.
Described pours the concrete adoption of existing standard joints cement sheet metal forming to form concrete slab for passing through.All Concrete slab is constituted after hardening.Used concrete can be commerical ready-mixed concrete material, and general not by pavement concrete Material is as preferred material.Wherein, there is the commerical ready-mixed concrete material resistant Compressive Strength certain restriction to require, and road surface Concrete material all has certain restriction requirement to compression strength and flexural strength.Therefore, in cast-in-place concrete, commodity are mixed Solidifying soil material has better advantage, for example, price is lower.
In resonant rubbilizing composite base 200 proposed by the invention, formed the concrete grade of concrete slab in C30 and Above, lean concrete layer marked as C10~C15, can arbitrarily be selected in signified scope by this field designer.
In addition, the thickness based on adjustment resonant rubbilizing composite base 200 is mixed with meeting the requirement of Pavement Design, construction The thickness of concrete board can be adopted as any value of 18~24cm.
It can be in lean concrete layer table before manufacturing vibration insulation 103 on lean concrete based on the demand of some constructions Face is laid with isolation film, then remanufactures vibration insulation 103.In other words, the method for vibration insulation 103 is formed on lean concrete layer 102 Include: to be laid with isolation film in lean concrete layer 102, then remanufactures vibration insulation 103.In some examples, vibration insulation 103 can be adopted With the slurry of cement and aggregate chips.Preferably, the slurry has self-leveling, to reduce its difficulty of construction.
Step S103, carrying out resonant rubbilizing processing to concrete slab makes concrete slab be broken, to obtain resonance rubble Change layer 104.
After concrete slab forms hardening, by resonant rubbilizing equipment, process, it is made to be broken, to be formed Resonant rubbilizing layer 104.Resonant rubbilizing equipment, technique can using technique known for inventor or it is current it is general by the way of To implement.
More preferably, it is oblique that concrete slab is formed after resonant rubbilizing is handled crushed stone constitutes top embedded squeezing, lower part The structure of interlocking, and embedded squeezing partially away from roadbed 101, the part of oblique interlocking is adjacent to roadbed 101.Make resonant rubbilizing layer 104 have upper layer embedded squeezing, the structure of the oblique interlocking of lower layer, can play the purpose of stabilizing cement concrete material structure sheaf, make to resonate broken Petrochemical industry layer 104 is more stable.The rock-steady structure of oblique interlocking, makes its own not generate internal stress, and chance external force only uniformly synchronizes micro- Deformation, and without differential settlement phenomenon.In some instances, 104 top Cement Concrete pellet layer of resonant rubbilizing layer is that water can seep Permeable layers play the role of suction and put tidewater, pavement structure is made not generate water damage.Cement Concrete oblique interlocking layer in lower part is the impermeable infiltration of water Layer, plays impermeable role between the body upper and lower level of road, prevents Moisture Damage.
Resonant rubbilizing layer 104 and asphalt surface course 105 belong to flexible layer property, and the pellet size of the two contact surface is close, It can engage each other closely, be formed and coupled without shiny surface, do not set any adhesion coating without sliding phenomenon;And the thickness of repaving asphalt coat Degree need to only meet the thickness of the intensive force area of road deck, can also reserve that repaving asphalt coat extends and uses the longevity again using the later period The design of life.
Resonance is broken to be completed using resonance crusher device.The frequency of resonance crusher device is in 44Hz~50Hz, amplitude 2Cm vibrates tup with frequency low-amplitude and taps concrete slab, and resonance amplitude below concrete slab tup is made to reach maximum value, concrete Because oblique shear power makes top plate body be separated into natural grading Cement Concrete pellet, lower part plate body generates oblique interlocking and splits intralamellar part Line simultaneously has stronger bearing capacity, as vibration regularly extends rapidly, until cement plate boundary.Since impact force is smaller, And crackle only expands to boundary, so in base lean concrete layer 102 and roadbed 101 without any damage.
Currently, some so-called flexbile bases are also used in the prior art.Its base mainly uses graded broken stone It constitutes.The construction of graded broken stone layer is that the rolling by stone material, the embedded squeezing to rubble closely form;Complex manufacturing technology, excessively according to The experience and manufacturing technology level for relying people are extremely difficult to the embedded squeezing " stablized " and form the purpose being utilized;Its expenditure of construction is also special It is not high.
It is suggested by a kind of above-mentioned resonant rubbilizing composite base 200 of manufacturing method, and resonant rubbilizing composite base Layer 200 includes: lean concrete layer 102, vibration insulation 103 and resonant rubbilizing layer 104.Lean concrete layer 102, vibration insulation 103 And resonant rubbilizing layer 104 is successively arranged.
In some optional examples, resonant rubbilizing composite base 200 is with a thickness of 50cm.Certainly, resonant rubbilizing is compound The thickness of base 200 neatly can also be adjusted and be changed according to the actual needs.For example, adjustable lean concrete layer The thickness of thickness and concrete slab.
As a kind of use-case, a kind of asphalt pavement structure 100 is additionally provided in the embodiment of the present invention.Asphalt pavement structure 100 include: that the method according to above-mentioned manufacture resonant rubbilizing composite base 200 being formed on roadbed 101 is fabricated Resonant rubbilizing composite base 200, on the resonant rubbilizing layer 104 that is formed in resonant rubbilizing composite base 200 Asphalt surface course 105.
The bituminous pavement service life is effectively improved and improved according to asphalt pavement structure 100 is obtained with upper type.In addition, this The construction method for inventing the bituminous pavement proposed, substantially reduces the compacted machine expense and context layer expense.
For generally, asphalt pavement structure, resonant rubbilizing composite base and its manufacture provided in an embodiment of the present invention Method has the advantage that
(1)
New joints cement concrete solid core plate is obtained into resonant rubbilizing layer using the broken new process of resonance, then by the layer Resonant rubbilizing composite base is combined into underlying lean concrete layer;The composite base has the powerful base of " coupling hardness with softness " Layer function, it realizes the synthesis of three kinds of flexbile base, semi-rigid type base and rigid base base's functional advantages, can be for good and all Compatible asphalt surface course, more can adapt to bearing capacity, damp condition and the soil property type of road foundation;To build long-life pitch Road surface provides a kind of technical solution with more advantage and characteristic.
(2) change the mode of construction of bituminous pavement from traditional construction type to manufacture type, realize mechanization, factory Change, standardization ground manufacture Asphalt Pavement Base;The excessive technical controlling level for relying on people of changing over builds asphalt roads shape At the mode of poor easyization quality, the consistency and controllability of bituminous pavement build guality ensure that.
(3) resonant rubbilizing composite base is utilized, cost saved the initial investment expense of long-life asphalt roads.
It is on the other side to be, shorter defect of existing asphalt pavement structure generally existing service life.Its structure usually exists Asphalt Pavement Base is formed on roadbed, is then laid with asphalt surface course on Asphalt Pavement Base again.Wherein, Asphalt Pavement Base is normal Chang You rigid base, semi-rigid type base and three kinds of flexbile base.
For example, some bituminous pavements use pellet class base, bituminous pavement areflexia crack problem, but asphalt surface course to bear Bigger curved drawing effect, the damage of asphalt surface course fatiguability.In addition, each structure sheaf of bituminous pavement and roadbed all become there may be permanent Shape.Some bituminous pavements use cement concrete base, have compared with high bearing capacity;But this class formation removes water cement concrete road Outside the common damage in face, if main disease cement concrete slab seam crossing asphalt surface course reflection crack and asphalt surface course permanently become Shape.
Substantially, resonant rubbilizing composite base proposed by the present invention is shown as by rigid special multiple of upper soft downward gradual change Base is closed, the comprehensive performance having: enough bearing capacitys, antifatigue cracking performance, enough durabilities and water stability, also With enough permanent deformation resistances;Really become Long Life Asphalt Pavement base.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (9)

1. a kind of method for manufacturing resonant rubbilizing composite base, is used to form in bituminous pavement, which is characterized in that the method Include:
Lean concrete is poured on roadbed to form lean concrete layer, and is formed on the lean concrete layer and stop resonance The method that the vibration insulation of wave transmitting forms the vibration insulation on the lean concrete layer includes: to be laid in the lean concrete layer Isolation film makes the slurry of cement and aggregate chips in the isolation film Self-leveling;
The casting concrete on the vibration insulation forms concrete slab;
Carrying out resonant rubbilizing processing to the concrete slab makes the concrete slab be broken, to obtain resonant rubbilizing layer.
2. the method for manufacture resonant rubbilizing composite base according to claim 1, which is characterized in that form the coagulation The concrete grade of native plate is in C30 or more.
3. the method for manufacture resonant rubbilizing composite base according to claim 1, which is characterized in that the lean concrete Marked as C10~C15.
4. the method for manufacture resonant rubbilizing composite base according to claim 1, which is characterized in that the concrete slab Forming partial size by resonant rubbilizing processing is 18cm crushed stone below.
5. the method for manufacture resonant rubbilizing composite base according to claim 1 or 4, which is characterized in that the coagulation Native plate with a thickness of 18~24cm.
6. the method for manufacture resonant rubbilizing composite base according to claim 1, which is characterized in that the concrete slab The crushed stone formed after resonant rubbilizing is handled constitutes top embedded squeezing, the structure of the oblique interlocking in lower part, and the part of embedded squeezing Far from the roadbed, the part of oblique interlocking is adjacent to the roadbed.
7. a kind of resonant rubbilizing composite base, which is characterized in that the resonant rubbilizing composite base passes through such as claim The method that resonant rubbilizing composite base is manufactured described in any one of 1-6 is fabricated, the resonant rubbilizing composite base Including the lean concrete layer, vibration insulation and resonant rubbilizing layer being sequentially distributed.
8. resonant rubbilizing composite base according to claim 7, which is characterized in that the resonant rubbilizing composite base With a thickness of 50cm.
9. a kind of asphalt pavement structure characterized by comprising be formed on roadbed according to any in claim 1-6 Described in manufacture resonant rubbilizing composite base method be fabricated resonant rubbilizing composite base, be formed in it is described total The asphalt surface course on the resonant rubbilizing layer in vibration rubblization composite base.
CN201810053077.3A 2018-01-19 2018-01-19 A kind of asphalt pavement structure, resonant rubbilizing composite base and its manufacturing method Active CN108221539B (en)

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CN112779834A (en) * 2020-12-31 2021-05-11 中交第三航务工程局有限公司江苏分公司 Resonance rubblizing process for old cement concrete pavement

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