CN108218194A - Semiconductor photovoltaic automatically controls charging production method and equipment with quartz ampoule - Google Patents

Semiconductor photovoltaic automatically controls charging production method and equipment with quartz ampoule Download PDF

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Publication number
CN108218194A
CN108218194A CN201810140417.6A CN201810140417A CN108218194A CN 108218194 A CN108218194 A CN 108218194A CN 201810140417 A CN201810140417 A CN 201810140417A CN 108218194 A CN108218194 A CN 108218194A
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China
Prior art keywords
quartz ampoule
quartz
semiconductor photovoltaic
automatically controls
sand
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Pending
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CN201810140417.6A
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Chinese (zh)
Inventor
庞海涛
濮阳坤
陶明顿
张尧
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FUDONG LIGHTING LLC
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FUDONG LIGHTING LLC
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Priority to CN201810140417.6A priority Critical patent/CN108218194A/en
Publication of CN108218194A publication Critical patent/CN108218194A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B3/00Charging the melting furnaces

Abstract

Charging production method and equipment are automatically controlled with quartz ampoule the invention discloses a kind of semiconductor photovoltaic, belongs to production of quartz tubes technical field.The problem of quartz ampoule translucency for solving prior art production is poor, and qualification rate is low.It includes the following steps:(1) quartz sand is carried out physical purification, chemical purification and chlorination to handle;(2) quartz sand after purification is added to semiconductor photovoltaic to be automatically controlled in charging production equipment with quartz ampoule, produces semiconductor photovoltaic quartz ampoule.Its production equipment includes bell, furnace body and crucible, heating and heat-insulating device is equipped between furnace body and crucible, set on the bell there are two and above charge door, charge door is connected with auto feed control system, detecting liquid level system is additionally provided on bell, quartz ampoule exit below furnace body is equipped with yield monitoring instrument, and the detecting liquid level system and yield monitoring instrument are connected respectively with auto feed control system.The present invention can be used for production semiconductor photovoltaic quartz ampoule.

Description

Semiconductor photovoltaic automatically controls charging production method and equipment with quartz ampoule
Technical field
Charging production method and equipment are automatically controlled with quartz ampoule the present invention relates to a kind of semiconductor photovoltaic, belongs to quartz ampoule Production technical field.
Background technology
Quartz glass tube is the special industrial technical glass manufactured with silica, has high temperature resistant, corrosion-resistant, thermostabilization The a series of excellent physical and chemical performances such as property is good, light transmission is good, electrical insulating property is good, therefore quartz ampoule is widely used In every field such as electric light source, semiconductor, optic communication, military project, metallurgy, building materials, chemistry, machinery, electric power, environmental protection.
Semiconductor photovoltaic quartz ampoule is higher to the quality requirement of pipe, it is desirable that quartz ampoule even tube wall degree is high, bubble-free gas Line, no colo(u)r streak is particularly stringent to light transmission requirement, generally requires quartz ampoule light transmittance more than 92%, and existing quartz is even In molten pipe drawing device, generally quartz sand is controlled to fall with the angle of repose of quartz sand, clearance-type falls, it is difficult to ensure that fused quartz melt Liquid level it is steady, caused stress at liquid level it is uneven, and be unfavorable for bubble discharge.Charging process easily forms material heap knot lid, Cause continuous induction melting furnace quartz sand feed distribution uneven, sand grains accumulation excessively easily makes gas be wrapped up by quartzy melt, formation gas line, Bubble, quartzy levels pressure is uneven in stove, and the molding of coming out of the stove of quartz material is affected, and causes the inclined wall of quartz ampoule, gas line excessive.Therefore The semiconductor photovoltaic quartz ampoule of existing equipment production, translucency is poor, rejection rate is higher, of high cost.
Invention content
It is an object of the invention to the above problem is overcome to provide a kind of semiconductor photovoltaic to automatically control charging life with quartz ampoule Production method is greatly improved the qualification rate of semiconductor photovoltaic quartz ampoule.
Also provide a kind of semiconductor photovoltaic automatically controls charging production equipment to the present invention with quartz ampoule simultaneously.
The semiconductor photovoltaic automatically controls charging production method with quartz ampoule, includes the following steps:
(1) quartz sand purifying is handled:
Quartz sand after physical purification, chemical purification is subjected to chlorination processing, it is spare to obtain glass sand;
(2) quartz ampoule draws molding:
By glass sand be added to semiconductor photovoltaic with quartz ampoule automatically control charging production equipment charge door in, It is flowed into inside crucible by multijaw feed opening, charge door is connected with auto feed control system, and auto feed control system is divided into not It is connected with detecting liquid level system and laser material surface measurement system and yield monitoring instrument, is changed by measuring liquid level and charge level respectively And quartz ampoule yield feeds back to auto feed control system, automatically controls the feeding quantity of charge door, glass sand is through molten By quartz ampoule outlet outflow to get to semiconductor photovoltaic quartz ampoule after melting.
Further speaking, the physical purification step is:The quartz sand that D50 values are 150 μm is taken after quartz sand is crushed Particle, quartz sand and deionized water are according to 1 after washing desliming:The mass ratio of 1.2-1.5 is made into slurry.
Further speaking, the chemical purification step is:The sulfuric acid that mass fraction is 15-22% is added in into slurry, After stirring is impregnated 2-3 hour, material is sent to being dehydrated in filter press, wherein the volume ratio of sulfuric acid and slurry is 1:0.8- 1.2;Quartz sand and deionized water are according to 1 after being dehydrated again:The mass ratio of 1.8-2.2 is made into slurry, and slurry is adjusted with ammonium hydroxide To neutrality, the EDTA of quartz sand quality 0.3-0.8% is then added in into slurry, is dehydrated after being stirred 1-2 hours, spend from Sub- water is rinsed to neutrality and is dried.
Further speaking, the chlorination processing step is:The quartz sand of drying is put into temperature as 1100-1200 DEG C of chlorination Stove carries out obtaining glass sand after chlorination is handled 10-15 minutes.
Further speaking, the content of silica is more than 99.998% in the glass sand.
The semiconductor photovoltaic automatically controls charging production equipment with quartz ampoule, including bell, furnace body and is arranged on The crucible of furnace interior, is equipped with heating and heat-insulating device between furnace body and crucible, set on the bell there are two and above charging Mouthful, charge door is connected with auto feed control system, is additionally provided with detecting liquid level system on bell, and the quartz ampoule below furnace body exports Place is equipped with yield monitoring instrument, and the detecting liquid level system and yield monitoring instrument are connected respectively with auto feed control system.
Further speaking, be additionally provided with laser material surface measurement system inside the bell, the laser material surface measurement system with Auto feed control system is connected.
Further speaking, the charge door is connected with multijaw feed opening.
Further speaking, the multijaw feed opening includes 2-12 pawl.
Further speaking, detecting liquid level system includes two and above detecting liquid level needle.
Compared with prior art, the beneficial effects of the invention are as follows:
Quartz sand is carried out chlorination processing, the high-purity finally obtained by the method for the present invention after physical purification, chemical purification The content of silica is more than 99.998% in quartz sand, and the quartz sand of high-purity is semiconductor photovoltaic quartz ampoule translucency Ensure.
The semiconductor photovoltaic automatically controls charging production equipment with quartz ampoule and is equipped with auto feed control system, from Dynamic Loading Control System is divided into not to be connected with detecting liquid level system and laser material surface measurement system and yield monitoring instrument, and yield is surveyed The yield that instrument measures semiconductor photovoltaic quartz ampoule is measured, auto feed control system is fed back to, automatically controls the charging of charge door Amount, ensures that production process is smoothed out.Detecting liquid level system can monitor fluid change, avoid fused quartz melt liquid liquid level in crucible Pressure is uneven, and the molding of coming out of the stove of quartz material is affected, and causes the inclined wall of quartz ampoule, gas line excessive;Laser material surface measurement system monitoring Charge level changes, and charging process is avoided to form material heap knot lid, causes continuous induction melting furnace quartz sand feed distribution uneven, while avoid sand grains Accumulation excessively causes gas to be wrapped up by fused quartz melt liquid, forms gas line, bubble;Detecting liquid level system and laser material surface measurement system Auto feed control system is finely adjusted according to liquid level and charge level situation of change respectively, detecting liquid level system, laser charge level are surveyed Amount system and yield monitoring instrument three cooperation not only increase semiconductor photovoltaic quartz ampoule qualification rate, also substantially increase half The light transmittance of conductor photovoltaic quartz ampoule.Semiconductor photovoltaic produced by the invention can reach 97% with quartz ampoule visible light transmittance More than.
Description of the drawings
Fig. 1 is the structure diagram that semiconductor photovoltaic of the present invention automatically controls charging production equipment with quartz ampoule;
Wherein, 1, core bar;2nd, charge door;3rd, auto feed control system;4th, laser material surface measurement system;5th, detecting liquid level System;6th, multijaw feed opening;7th, crucible;8th, heating and heat-insulating device;9th, furnace body;10th, quartz ampoule exports;11st, yield monitoring instrument; 12nd, bell;13rd, air inlet;14th, gas outlet.
Specific embodiment
With reference to specific embodiment, the present invention will be further described.
Embodiment 1
The semiconductor photovoltaic automatically controls charging production method with quartz ampoule, includes the following steps:
(1) quartz sand purifying is handled:
The quartz sand particle that D50 values are 150 μm is taken after quartz sand is crushed, quartz sand and deionized water are pressed after washing desliming According to 1:1.2 mass ratio is made into slurry.
The sulfuric acid that mass fraction is 15% is added in into slurry, after stirring is impregnated 2 hours, by material send in filter press into Row dehydration, the wherein volume ratio of sulfuric acid and slurry are 1:0.8;Quartz sand and deionized water are according to 1 after being dehydrated again:1.8 Mass ratio is made into slurry, adjusts slurry to neutrality with ammonium hydroxide, the EDTA of quartz sand quality 0.3% is then added in into slurry, is stirred It is dehydrated after mixing mixing 1 hour, is rinsed to neutrality and dried with deionized water.
The quartz sand of drying is put into temperature and obtains high-purity after ten minutes for 1100 DEG C of chlorination furnaces progress chlorination processing Quartz sand.
The content 99.998% of silica in the glass sand.
(2) quartz ampoule draws molding:
By glass sand be added to semiconductor photovoltaic with quartz ampoule automatically control charging production equipment charge door 2 In, it is flowed into inside crucible 7 by multijaw feed opening 6, charge door 2 is connected with auto feed control system 3, auto feed control system 3 are divided into and are not connected with detecting liquid level system 5 and laser material surface measurement system 4 and yield monitoring instrument 11, by measuring liquid respectively Face and charge level variation and quartz ampoule yield feed back to auto feed control system 3, automatically control the feeding quantity of charge door 2, high Purity quartz sand is after melting by 10 outflow of quartz ampoule outlet to get to semiconductor photovoltaic quartz ampoule.
Embodiment 2
The semiconductor photovoltaic automatically controls charging production method with quartz ampoule, includes the following steps:
(1) quartz sand purifying is handled:
The quartz sand particle that D50 values are 150 μm is taken after quartz sand is crushed, quartz sand and deionized water are pressed after washing desliming According to 1:1.5 mass ratio is made into slurry.
The sulfuric acid that mass fraction is 22% is added in into slurry, after stirring is impregnated 3 hours, by material send in filter press into Row dehydration, the wherein volume ratio of sulfuric acid and slurry are 1:1.2;Quartz sand and deionized water are according to 1 after being dehydrated again:2.2 Mass ratio is made into slurry, adjusts slurry to neutrality with ammonium hydroxide, the EDTA of quartz sand quality 0.8% is then added in into slurry, is stirred It is dehydrated after mixing mixing 2 hours, is rinsed to neutrality and dried with deionized water.
The quartz sand of drying is put into after temperature carries out chlorination processing 15 minutes for 1200 DEG C of chlorination furnaces and obtains high-purity Quartz sand.
The content 99.999% of silica in the glass sand.
(2) quartz ampoule draws molding:
By glass sand be added to semiconductor photovoltaic with quartz ampoule automatically control charging production equipment charge door 2 In, it is flowed into inside crucible 7 by multijaw feed opening 6, charge door 2 is connected with auto feed control system 3, auto feed control system 3 are divided into and are not connected with detecting liquid level system 5 and laser material surface measurement system 4 and yield monitoring instrument 11, by measuring liquid respectively Face and charge level variation and quartz ampoule yield feed back to auto feed control system 3, automatically control the feeding quantity of charge door 2, high Purity quartz sand is after melting by 10 outflow of quartz ampoule outlet to get to semiconductor photovoltaic quartz ampoule.
Embodiment 3
The semiconductor photovoltaic automatically controls charging production method with quartz ampoule, includes the following steps:
(1) quartz sand purifying is handled:
The quartz sand particle that D50 values are 150 μm is taken after quartz sand is crushed, quartz sand and deionized water are pressed after washing desliming According to 1:1.3 mass ratio is made into slurry.
The sulfuric acid that mass fraction is 18% is added in into slurry, after stirring is impregnated 2.5 hours, material is sent to filter press It is dehydrated, wherein the volume ratio of sulfuric acid and slurry is 1:1;Quartz sand and deionized water are according to 1 after being dehydrated again:2 matter Amount ratio is made into slurry, adjusts slurry to neutrality with ammonium hydroxide, the EDTA of quartz sand quality 0.5%, stirring are then added in into slurry Mixing is dehydrated after 1.5 hours, is rinsed to neutrality and is dried with deionized water.
The quartz sand of drying is put into after temperature carries out chlorination processing 12 minutes for 1150 DEG C of chlorination furnaces and obtains high-purity Quartz sand.
The content of silica is more than 99.999% in the glass sand.
(2) quartz ampoule draws molding:
Glass sand is added to semiconductor photovoltaic to be automatically controlled in charging production equipment charge door 2 with quartz ampoule, It is flowed into inside crucible 7 by multijaw feed opening 6, charge door 2 is connected with auto feed control system 3, and auto feed control system 3 is again Be connected respectively with detecting liquid level system 5 and laser material surface measurement system 4 and yield monitoring instrument 11, by measure respectively liquid level and Charge level changes and quartz ampoule yield feeds back to auto feed control system 3, automatically controls the feeding quantity of charge door 2, high-purity Quartz sand is after melting by 10 outflow of quartz ampoule outlet to get to semiconductor photovoltaic quartz ampoule.
Embodiment 4
The semiconductor photovoltaic automatically controls charging production equipment with quartz ampoule, including bell 12, furnace body 9 and setting Crucible 7 inside furnace body 9, is equipped with heating and heat-insulating device 8 between furnace body 9 and crucible 7, set on the bell 12 there are two and with On charge door 2, charge door 2 is connected with auto feed control system 3, and detecting liquid level system 5, furnace body 9 are additionally provided on bell 12 Be equipped with yield monitoring instrument 11 at the quartz ampoule outlet 10 of lower section, the detecting liquid level system 5 and yield monitoring instrument 11 respectively with Auto feed control system 3 is connected.
Embodiment 5
The semiconductor photovoltaic automatically controls charging production equipment with quartz ampoule, including bell 12, furnace body 9 and setting Crucible 7 inside furnace body 9, is equipped with heating and heat-insulating device 8 between furnace body 9 and crucible 7, set on the bell 12 there are two and with On charge door 2, charge door 2 is connected with auto feed control system 3, and detecting liquid level system 5, furnace body 9 are additionally provided on bell 12 Be equipped with yield monitoring instrument 11 at the quartz ampoule outlet 10 of lower section, the detecting liquid level system 5 and yield monitoring instrument 11 respectively with Auto feed control system 3 is connected.Laser material surface measurement system 4, the laser material surface measurement are additionally provided with inside the bell 12 System 4 is connected with auto feed control system 3.
Embodiment 6
The semiconductor photovoltaic automatically controls charging production equipment with quartz ampoule, including bell 12, furnace body 9 and setting Crucible 7 inside furnace body 9, is equipped with heating and heat-insulating device 8 between furnace body 9 and crucible 7, set on the bell 12 there are two and with On charge door 2, charge door 2 is connected with auto feed control system 3, and detecting liquid level system 5, furnace body 9 are additionally provided on bell 12 Be equipped with yield monitoring instrument 11 at the quartz ampoule outlet 10 of lower section, the detecting liquid level system 5 and yield monitoring instrument 11 respectively with Auto feed control system 3 is connected.Laser material surface measurement system 4, the laser material surface measurement are additionally provided with inside the bell 12 System 4 is connected with auto feed control system 3, and the charge door 2 is connected with multijaw feed opening 6, and the multijaw feed opening 6 wraps Containing 2-12 pawl, detecting liquid level system 5 includes two and above detecting liquid level needle.
Semiconductor photovoltaic of the present invention automatically controls charging production equipment in use, first by furnace body 9 with quartz ampoule On air inlet 13 and gas outlet 14 protective gas is passed through into crucible 7, then yield monitoring instrument 11 measure semiconductor photovoltaic use The yield of quartz ampoule feeds back to auto feed control system 3, automatically controls the feeding quantity of charge door 2, ensures that production process is smooth It carries out.Detecting liquid level system 5 can monitor fluid change, avoid fused quartz melt liquid levels pressure unevenness in crucible 7, influence quartz Expect molding of coming out of the stove, cause the inclined wall of quartz ampoule, gas line excessive;Laser material surface measurement system 4 monitors charge level variation, avoids charging process Material heap knot lid is formed, causes continuous induction melting furnace quartz sand feed distribution uneven, while sand grains accumulation is avoided excessively to lead to gas by stone English molten liquid wraps up, and forms gas line, bubble;Detecting liquid level system 5 and laser material surface measurement system 4 are respectively according to liquid level and charge level Situation of change is finely adjusted auto feed control system 3, and detecting liquid level system 5, laser material surface measurement system 4 and yield are surveyed The 11 three cooperation of amount instrument substantially increases semiconductor photovoltaic quartz ampoule qualification rate.Core bar 1 is used to adjust quartzy caliber.

Claims (10)

1. a kind of semiconductor photovoltaic automatically controls charging production method with quartz ampoule, it is characterised in that includes the following steps:
(1) quartz sand purifying is handled:
Quartz sand after physical purification, chemical purification is subjected to chlorination processing, it is spare to obtain glass sand;
(2) quartz ampoule draws molding:
By glass sand be added to semiconductor photovoltaic with quartz ampoule automatically control charging production equipment charge door (2) in, Crucible (7) inside is flowed by multijaw feed opening (6), charge door (2) is connected with auto feed control system (3), auto feed control System (3) processed is divided into not to be connected with detecting liquid level system (5) and laser material surface measurement system (4) and yield monitoring instrument (11), Auto feed control system (3) is fed back to by measuring liquid level and charge level variation and quartz ampoule yield respectively, automatically controls and adds The feeding quantity of material mouth (2), glass sand export (10) outflow to get to semiconductor photovoltaic stone after melting by quartz ampoule Ying Guan.
2. semiconductor photovoltaic according to claim 1 automatically controls charging production method with quartz ampoule, it is characterised in that institute The physical purification step stated is:The quartz sand particle that D50 values are 150 μm is taken after quartz sand is crushed, washes quartz sand after desliming With deionized water according to 1:The mass ratio of 1.2-1.5 is made into slurry.
3. semiconductor photovoltaic according to claim 2 automatically controls charging production method with quartz ampoule, it is characterised in that institute The chemical purification step stated is:The sulfuric acid that mass fraction is 15-22% is added in into slurry, after stirring is impregnated 2-3 hours, by object Material is sent to being dehydrated in filter press, and wherein the volume ratio of sulfuric acid and slurry is 1:0.8-1.2;Again will dehydration after quartz sand and Deionized water is according to 1:The mass ratio of 1.8-2.2 is made into slurry, adjusts slurry to neutrality with ammonium hydroxide, stone is then added in into slurry The EDTA of sand quality 0.3-0.8%, is dehydrated after being stirred 1-2 hours, is rinsed to neutrality and is dried with deionized water.
4. semiconductor photovoltaic according to claim 3 automatically controls charging production method with quartz ampoule, it is characterised in that institute Stating chlorination processing step is:The quartz sand of drying is put into temperature and carries out 10-15 points of chlorination processing for 1100-1200 DEG C of chlorination furnace Glass sand is obtained after clock.
5. semiconductor photovoltaic according to claim 4 automatically controls charging production method with quartz ampoule, it is characterised in that:Institute The content of silica is more than 99.998% in the glass sand stated.
6. a kind of semiconductor photovoltaic automatically controls charging production equipment with quartz ampoule, including bell (12), furnace body (9) and setting In the internal crucible (7) of furnace body (9), heating and heat-insulating device (8) is equipped between furnace body (9) and crucible (7), it is characterised in that:Institute It states there are two being set on bell (12) and above charge door (2), charge door (2) is connected with auto feed control system (3), bell (12) it is additionally provided with detecting liquid level system (5) on, yield monitoring instrument (11) is equipped at the quartz ampoule outlet (10) below furnace body (9), The detecting liquid level system (5) and yield monitoring instrument (11) is connected respectively with auto feed control system (3).
7. semiconductor photovoltaic according to claim 6 automatically controls charging production equipment with quartz ampoule, it is characterised in that:Institute It states and laser material surface measurement system (4) is additionally provided with inside bell (12), the laser material surface measurement system (4) controls with auto feed System (3) is connected.
8. semiconductor photovoltaic according to claim 7 automatically controls charging production equipment with quartz ampoule, it is characterised in that:Institute Charge door (2) is stated with multijaw feed opening (6) to be connected.
9. semiconductor photovoltaic according to claim 8 automatically controls charging production equipment with quartz ampoule, it is characterised in that:Institute The multijaw feed opening (6) stated includes 2-12 pawl.
10. semiconductor photovoltaic according to claim 9 automatically controls charging production equipment with quartz ampoule, it is characterised in that: Detecting liquid level system (5) is including two and above detecting liquid level needle.
CN201810140417.6A 2018-02-11 2018-02-11 Semiconductor photovoltaic automatically controls charging production method and equipment with quartz ampoule Pending CN108218194A (en)

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US11492285B2 (en) 2015-12-18 2022-11-08 Heraeus Quarzglas Gmbh & Co. Kg Preparation of quartz glass bodies from silicon dioxide granulate
US11708290B2 (en) 2015-12-18 2023-07-25 Heraeus Quarzglas Gmbh & Co. Kg Preparation of a quartz glass body in a multi-chamber oven
US11053152B2 (en) 2015-12-18 2021-07-06 Heraeus Quarzglas Gmbh & Co. Kg Spray granulation of silicon dioxide in the preparation of quartz glass
US11236002B2 (en) 2015-12-18 2022-02-01 Heraeus Quarzglas Gmbh & Co. Kg Preparation of an opaque quartz glass body
US11299417B2 (en) 2015-12-18 2022-04-12 Heraeus Quarzglas Gmbh & Co. Kg Preparation of a quartz glass body in a melting crucible of refractory metal
US11339076B2 (en) 2015-12-18 2022-05-24 Heraeus Quarzglas Gmbh & Co. Kg Preparation of carbon-doped silicon dioxide granulate as an intermediate in the preparation of quartz glass
US11952303B2 (en) 2015-12-18 2024-04-09 Heraeus Quarzglas Gmbh & Co. Kg Increase in silicon content in the preparation of quartz glass
US11492282B2 (en) 2015-12-18 2022-11-08 Heraeus Quarzglas Gmbh & Co. Kg Preparation of quartz glass bodies with dew point monitoring in the melting oven
CN110156301B (en) * 2019-06-21 2023-10-20 连云港福东正佑照明电器有限公司 Continuous melting device and method for quartz tube production
CN110156301A (en) * 2019-06-21 2019-08-23 连云港福东正佑照明电器有限公司 A kind of production of quartz tubes continuous smelting device and production method
CN110171921B (en) * 2019-06-24 2023-10-13 连云港福东正佑照明电器有限公司 Uniform charging continuous melting furnace for preparing quartz tube for semiconductors and photovoltaics and method thereof
CN110171921A (en) * 2019-06-24 2019-08-27 连云港福东正佑照明电器有限公司 Prepare the uniform charging continuous induction melting furnace and its method of semiconductor and photovoltaic quartz ampoule
CN117142754A (en) * 2023-09-05 2023-12-01 连云港福东正佑照明电器有限公司 Quartz tube quartz sand high-temperature chlorination purifying furnace
CN117142754B (en) * 2023-09-05 2024-04-05 连云港福东正佑照明电器有限公司 Quartz tube quartz sand high-temperature chlorination purifying furnace

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