CN108215014A - A kind of mold cooling water pipe-dredging and cleaning device - Google Patents
A kind of mold cooling water pipe-dredging and cleaning device Download PDFInfo
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- CN108215014A CN108215014A CN201711483285.9A CN201711483285A CN108215014A CN 108215014 A CN108215014 A CN 108215014A CN 201711483285 A CN201711483285 A CN 201711483285A CN 108215014 A CN108215014 A CN 108215014A
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- cooling water
- mold cooling
- water pipeline
- cleaning device
- pipe
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- 239000000498 cooling water Substances 0.000 title claims abstract description 46
- 238000004140 cleaning Methods 0.000 title claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000001914 filtration Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract 3
- 239000007788 liquid Substances 0.000 description 10
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及机械领域,特别涉及一种模具冷却水管道疏通和清洗装置。The invention relates to the mechanical field, in particular to a mold cooling water pipe dredging and cleaning device.
背景技术Background technique
现有技术中,模具经过长时间生产使用,冷却水管道容易被堵死或者管口变小,这样会严重影响模具的冷却效果,进而影响模具的使用寿命及产品的质量。In the prior art, after a long period of production and use of the mold, the cooling water pipe is easily blocked or the nozzle becomes smaller, which will seriously affect the cooling effect of the mold, and further affect the service life of the mold and the quality of the product.
发明内容Contents of the invention
针对以上现有技术存在的缺陷,本发明的主要目的在于克服现有技术的不足之处,公开了一种模具冷却水管道疏通与清洗装置,包括水箱、高压装置、入水管、回水管,所述高压装置与所述水箱连接,所述高压装置通过所述入水管与模具冷却水管道的一端连接,模具冷却水管道的另一端通过所述回水管与所述水箱连接。Aiming at the defects of the above prior art, the main purpose of the present invention is to overcome the deficiencies of the prior art, and discloses a mold cooling water pipeline dredging and cleaning device, including a water tank, a high pressure device, a water inlet pipe, and a water return pipe. The high pressure device is connected to the water tank, the high pressure device is connected to one end of the mold cooling water pipeline through the water inlet pipe, and the other end of the mold cooling water pipeline is connected to the water tank through the return water pipe.
进一步地,还包括转接装置,所述转接装置设置有两个,所述转接装置包括本体,所述本体上设置有一个母接口和至少一个子接口,其中一个所述转接装置的母接口与所述入水管连接,子接口与模具冷却水管道的一端连接,另一个所述转接装置的母接口与所述回水管连接,子接口与模具冷却水管道的另一端连接。Further, it also includes an adapter device, and there are two adapter devices. The adapter device includes a body, and the body is provided with a female interface and at least one sub-interface, and one of the adapter devices The female interface is connected to the water inlet pipe, the sub-interface is connected to one end of the mold cooling water pipeline, the female interface of the other adapter device is connected to the return water pipe, and the sub-interface is connected to the other end of the mold cooling water pipeline.
进一步地,还包括过滤装置,所述过滤装置过滤所述回水管内的水。Further, a filter device is also included, and the filter device filters the water in the water return pipe.
进一步地,所述过滤装置包括过滤网。Further, the filter device includes a filter net.
进一步地,还包括压力传感器。Further, a pressure sensor is also included.
进一步地,还包括PH值传感器。Further, a pH sensor is also included.
进一步地,所述高压装置为水泵。Further, the high-pressure device is a water pump.
进一步地,还包括报警装置。Further, an alarm device is also included.
进一步地,还包括显示装置。Further, a display device is also included.
本发明取得的有益效果:The beneficial effect that the present invention obtains:
(1)本发明结构简单,适用范围广,制造成本低,能够有效的对模具冷却水管道进行疏通和清洗,提高了工作效率,减少了劳动输出。(1) The present invention has simple structure, wide application range, low manufacturing cost, can effectively dredge and clean mold cooling water pipes, improves work efficiency, and reduces labor output.
(2)压力传感器的设置能够有效的判断模具冷却水管道内的情况。(2) The setting of the pressure sensor can effectively judge the situation in the mold cooling water pipeline.
(3)PH值传感器的设置能够有效的判断清洗液的清洗能力,更加有效的对模具冷却水管道进行清洗。(3) The setting of the PH value sensor can effectively judge the cleaning ability of the cleaning liquid, and clean the mold cooling water pipe more effectively.
(4)将清洗液经过过滤后进行回收利用,节约了生产成本,减少了污水排放。(4) The cleaning liquid is recycled after being filtered, which saves production costs and reduces sewage discharge.
附图说明Description of drawings
图1为本发明一种模具冷却水管道疏通与清洗装置的结构示意图;Fig. 1 is a structural schematic diagram of a mold cooling water pipeline dredging and cleaning device of the present invention;
图2为转接装置的结构示意图;Fig. 2 is a structural schematic diagram of the switching device;
附图标记如下:The reference signs are as follows:
1、水箱,2、高压装置,3、入水管,4、回水管,5、转接装置,6、过滤装置,7、模具冷却水管道,51、本体,52、母接口,53、子接口。1. Water tank, 2. High pressure device, 3. Water inlet pipe, 4. Return water pipe, 5. Transfer device, 6. Filter device, 7. Mold cooling water pipe, 51. Main body, 52. Female interface, 53, Sub interface .
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,下面结合附图及实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明的一种模具冷却水管道7疏通与清洗装置,如图1所示,包括水箱1、高压装置2、入水管3、回水管4,高压装置2与水箱1连接,高压装置2通过入水管3与模具冷却水管道7的一端连接,模具冷却水管道7的另一端通过回水管4与水箱1连接。高压装置2包括水泵,水箱1内的水通过水泵增压后通过入水管3将水打入模具冷却水管道7内,从回水管4再次进入水箱1。A mold cooling water pipeline 7 dredging and cleaning device of the present invention, as shown in Figure 1, includes a water tank 1, a high-pressure device 2, a water inlet pipe 3, and a water return pipe 4. The high-pressure device 2 is connected to the water tank 1, and the high-pressure device 2 passes through The water pipe 3 is connected with one end of the mold cooling water pipeline 7 , and the other end of the mold cooling water pipeline 7 is connected with the water tank 1 through the return pipe 4 . The high-pressure device 2 includes a water pump, and the water in the water tank 1 is pressurized by the water pump to squeeze water into the mold cooling water pipeline 7 through the water inlet pipe 3, and enter the water tank 1 again from the return pipe 4.
在一实施例中,为了方便满足更多接口的冷却水管道,还包括转接装置5,转接装置5设置有两个,分别与入水管3和回水管4连接。转接装置5包括本体51、母接口52和至少一个子接口53,子接口53可以根据实际情况设置有多个,通常设置多个常用的不同尺寸的接口,在不需要更换接头的情况下,能够快速的与冷却水管道配合。其中一个转接装置5的母接52口与入水管3连接,子接口53与模具冷却水管道7的一端连接,另一个转接装置5的母接口52与回水管4连接,子接口53与模具冷却水管道7的另一端连接。In one embodiment, in order to facilitate cooling water pipes with more interfaces, an adapter device 5 is also included, and there are two adapter devices 5, which are respectively connected to the water inlet pipe 3 and the water return pipe 4 . The adapter device 5 includes a main body 51, a female interface 52 and at least one sub-interface 53. There may be multiple sub-interfaces 53 according to the actual situation. Usually, a plurality of commonly used interfaces of different sizes are provided. When there is no need to replace the joints, It can quickly cooperate with the cooling water pipeline. The female interface 52 of one of the adapter devices 5 is connected to the water inlet pipe 3, the sub-interface 53 is connected to one end of the mold cooling water pipeline 7, the female interface 52 of the other adapter device 5 is connected to the return pipe 4, and the sub-interface 53 is connected to the water return pipe 4. The other end of mold cooling water pipeline 7 is connected.
在一实施例中,还包括过滤装置6,过滤装置6包括但不限于滤网,回水管4内的水经过过滤装置6后再回至水箱1内,这样可以防止杂质进入水箱1,增加高压装置2的负担,可能造成高压装置2的损坏,也会使杂质再次进入模具冷却水管道7内,可能造成二次堵塞。In one embodiment, a filter device 6 is also included, and the filter device 6 includes but is not limited to a filter screen. The water in the return pipe 4 returns to the water tank 1 after passing through the filter device 6, so as to prevent impurities from entering the water tank 1 and increase the high pressure. The burden of the device 2 may cause damage to the high-pressure device 2, and also cause impurities to enter the mold cooling water pipe 7 again, which may cause secondary blockage.
在一实施例中,还包括压力传感器,压力传感器设置在回水管4上,测量回水管4内的压力,进而判断模具冷却水管道7内清洗和堵塞情况,如果长时间都处于低压状态,则说明模具冷却水管道7内堵塞严重,需要人工进一步清理。优选的,还设置有显示装置,显示装置包括显示屏,用于显示压力传感器反馈的压力值,使工人更加直观。In one embodiment, it also includes a pressure sensor, the pressure sensor is arranged on the return water pipe 4, measures the pressure in the return water pipe 4, and then judges the cleaning and blockage in the mold cooling water pipe 7, if it is in a low pressure state for a long time, then It shows that the blockage in the mold cooling water pipeline 7 is serious, and manual further cleaning is required. Preferably, a display device is also provided, and the display device includes a display screen for displaying the pressure value fed back by the pressure sensor, so as to make the workers more intuitive.
在一实施例中,还包括PH值传感器,PH值传感器设置在水箱1内,测量水箱1内液体的PH值,用于判断水箱1内的清洗液是否处于有效范围内,当清洗液的PH值接近7,则说明清洗液清洗效果欠佳,需要更换清洗液或者添加高浓度清洗液。优选的,还设置有显示装置,显示装置包括显示屏,用于显示PH值传感器反馈的PH值,使工人更加直观。In one embodiment, a pH value sensor is also included, and the pH value sensor is arranged in the water tank 1 to measure the pH value of the liquid in the water tank 1 for judging whether the cleaning liquid in the water tank 1 is within the effective range, when the pH of the cleaning liquid If the value is close to 7, it means that the cleaning effect of the cleaning solution is not good, and it is necessary to replace the cleaning solution or add a high-concentration cleaning solution. Preferably, a display device is also provided, and the display device includes a display screen for displaying the pH value fed back by the pH value sensor to make workers more intuitive.
在一实施例中,还包括报警装置,当压力传感器或者PH值传感器测量值处于异常情况下,控制报警装置报警,并且控制高压装置2停机。防止设备损坏。In one embodiment, an alarm device is also included. When the measured value of the pressure sensor or the pH value sensor is abnormal, the alarm device is controlled to give an alarm, and the high pressure device 2 is controlled to shut down. Prevent equipment damage.
本发明在使用时,在水箱1内加入适量浓度的清洗液,选择适配的接口,将模具冷却水管道7接入装置内,启动装置,高压装置2将水箱1内的清洗液增压后通过入水管3经过转接装置5进入模具冷却水管道7对管道内进行疏通清洗,而后通过另一转接装置5经过回水管4,再经过过滤装置6对清洗液过滤后进入水箱1。同时,压力传感器和PH值传感器实时测量数据,将数据反馈到显示装置上,当反馈数值处于异常情况下时,控制报警装置报警,并且控制高压装置2停机。When the present invention is in use, an appropriate concentration of cleaning liquid is added to the water tank 1, an appropriate interface is selected, the mold cooling water pipe 7 is connected to the device, the device is started, and the high-pressure device 2 pressurizes the cleaning liquid in the water tank 1 Enter the mold cooling water pipeline 7 through the water inlet pipe 3 through the adapter 5 to dredge and clean the pipeline, then pass through the return pipe 4 through another adapter 5, and then enter the water tank 1 after filtering the cleaning liquid through the filter device 6 . Simultaneously, the pressure sensor and the pH value sensor measure data in real time, and feed the data back to the display device. When the feedback value is abnormal, the alarm device is controlled to give an alarm, and the high pressure device 2 is controlled to shut down.
本发明取得的有益效果:The beneficial effect that the present invention obtains:
(1)本发明结构简单,适用范围广,制造成本低,能够有效的对模具冷却水管道进行疏通和清洗,提高了工作效率,减少了劳动输出。(1) The present invention has simple structure, wide application range, low manufacturing cost, can effectively dredge and clean mold cooling water pipes, improves work efficiency, and reduces labor output.
(2)压力传感器的设置能够有效的判断模具冷却水管道内的情况。(2) The setting of the pressure sensor can effectively judge the situation in the mold cooling water pipeline.
(3)PH值传感器的设置能够有效的判断清洗液的清洗能力,更加有效的对模具冷却水管道进行清洗。(3) The setting of the PH value sensor can effectively judge the cleaning ability of the cleaning liquid, and clean the mold cooling water pipe more effectively.
(4)将清洗液经过过滤后进行回收利用,节约了生产成本,减少了污水排放。(4) The cleaning liquid is recycled after being filtered, which saves production costs and reduces sewage discharge.
以上仅为本发明的较佳实施例,并非用来限定本发明的实施范围;如果不脱离本发明的精神和范围,对本发明进行修改或者等同替换,均应涵盖在本发明权利要求的保护范围当中。The above are only preferred embodiments of the present invention, and are not intended to limit the implementation scope of the present invention; if the present invention is modified or equivalently replaced without departing from the spirit and scope of the present invention, all should be covered by the protection scope of the claims of the present invention among.
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CN110341099A (en) * | 2019-07-24 | 2019-10-18 | 深圳市神州天柱科技有限公司 | A kind of intelligent die water route cleaning machine |
CN111083873A (en) * | 2019-12-10 | 2020-04-28 | 奥士康科技股份有限公司 | Cold dish device of cold press convenient to mediation |
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