CN108212146A - Nucleocapsid denitrating catalyst of metallic monoliths and preparation method thereof - Google Patents

Nucleocapsid denitrating catalyst of metallic monoliths and preparation method thereof Download PDF

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CN108212146A
CN108212146A CN201810017867.6A CN201810017867A CN108212146A CN 108212146 A CN108212146 A CN 108212146A CN 201810017867 A CN201810017867 A CN 201810017867A CN 108212146 A CN108212146 A CN 108212146A
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nucleocapsid
catalyst
metallic
denitrating catalyst
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CN108212146B (en
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张登松
施利毅
韩璐蓬
李红蕊
颜婷婷
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University of Shanghai for Science and Technology
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/75Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
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    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2258/0283Flue gases

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Abstract

Nucleocapsid denitrating catalyst the invention discloses a kind of metallic monoliths and preparation method thereof.The denitrating catalyst is the growth in situ hydroxide on metallic monolith carrier, is then self-assembled into the catalyst with core-casing structure of metallic monoliths by one step of two-way bridge linking effect of coupling agent, wherein main active component and auxiliary agent are core, metal is oxidized to shell.Main activity component load quantity is 0.01 ~ 30 wt%, and auxiliary agent load capacity is 0 ~ 30 wt%, and metal oxide supported amount is 0 ~ 50 wt%, and surplus is metal integral material.Catalyst of the present invention has many advantages, such as that low temperature active is good, sulfur resistive water repelling property is excellent, preparation method is simple, good without molding, thermal conductivity, the processing of the nitrogen oxides suitable for the tail gas of the discharges such as coal-burning power plant, waste incinerator and steel mill.

Description

Nucleocapsid denitrating catalyst of metallic monoliths and preparation method thereof
Technical field
The present invention relates to a kind of denitrating catalysts and preparation method thereof, and particularly one kind is using metallic monolith carrier as raw material The nucleocapsid denitrating catalyst of metallic monoliths and preparation method thereof, which is suitable for that operating mode is complicated to be contained SO2With the removal of nitrogen oxide of the fixation source emission of steam, belong to nitrogen oxides control and purification techniques field in environmental protection.
Background technology
With industry and economic rapid development, the flue gas of coal-burning power plant, steel plant and boiler factory's discharge causes air Very big pollution.Nitrogen oxides(NOx)It is the important root of acid rain, photochemical fog, haze as main atmosphere pollution, Grave danger is formed to the ecosystem and health.Ammine selectivity catalytic reduction(NH3-SCR)Be domestic and international application the most Extensive gas denitrifying technology, catalyst are then the cores of the reaction.V at present2O5-WO3(MoO3)/TiO2Catalyst has realized quotient Industry, however the catalyst activity temperature window is higher(300~400oC), therefore catalytic unit need to be placed in dedusting, desulfurization it Before, to ensure hot conditions, but dusty and high SO2Atmosphere easily leads to catalyst poisoning inactivation.If however denitration is placed in and is removed After dirt desulfurization, flue-gas temperature is usually relatively low, catalyst activity degradation.Therefore it is badly in need of high efficient cryogenic sulfur resistive SCR to be developed Catalyst.
Traditional V2O5-WO3(MoO3)/TiO2Catalyst is generally required in practical application to carry out extrusion forming or is coated in On some molding carriers, such as ceramic honey comb or activated carbon, but these carrier thermal responses are slow, mass-transfer performance is low, easily by The influences such as dust, service life are short.In recent years, metallic carrier has many advantages, such as that exhaust resistance is small, thermal conductivity is high, hot melt is small and obtains To more and more concerns.Chinese patent CN100455352C and Chinese patent CN102166515A disclose aluminum oxide coating layer The TiO of Cellulated wiremesh load2Or WO3-TiO2Catalyst, but paint-on technique is related to the secondary of catalyst activity component Load has the shortcomings that complex steps, processing cost are high, coating is uneven, catalyst is easy to fall off, it is difficult to adapt to complicated operating mode Using, and also without solving the defects of low temperature sulfur resistance is poor at all, therefore urgently exploitation new type low temperature sulfur resistive metal is whole The technology of preparing of formula denitrating catalyst.
Invention content
It is an object of the present invention to overcome problems of the prior art, it is proposed that a kind of metallic monoliths Nucleocapsid denitrating catalyst.
The second object of the present invention is to provide the preparation method of the denitrating catalyst.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
The nucleocapsid denitrating catalyst of a kind of metallic monoliths, it is characterised in that the denitrating catalyst is with monoblock type gold It is core to belong to for carrier, the main active component of area load and auxiliary agent, and catalyst of the metal oxide for the nucleocapsid of shell is lived Property component and auxiliary agent grain size be 1-30 nm;The auxiliary agent and the mass ratio of main active component are 0-0.01;The core with The mass ratio of shell is 0.1-10.
Above-mentioned integral type metal carrier is aluminium, iron, magnesium, nickel, copper, zinc or containing aluminium, iron, magnesium, nickel, copper, zinc alloy Woven wire or metal foam.
Above-mentioned main active component is one kind of Fe, Mn, Ce.
Above-mentioned auxiliary agent is at least one of manganese, lanthanum, indium, cobalt, copper, nickel, cerium, tungsten, zirconium, vanadium.
Above-mentioned metal oxide is SiO2、Al2O3、TiO2、ZrO2At least one.
A kind of method of nucleocapsid denitrating catalyst for preparing above-mentioned metallic monoliths, it is characterised in that the party Method the specific steps are:
A. metallic monolith carrier is subjected to hydro-thermal reaction, its surface in situ is made to grow one layer of metal hydroxides;
B. main active component precursor salt, auxiliary agent precursor salt and coupling agent are dissolved in by the mass ratio of 0.1-10 in organic solution, filled Divide and be uniformly mixed, the coupling agent Ao that homogeneous transparent is made closes solution;
C. by step a obtained by product, be impregnated in coupling agent Ao obtained by step b and close in solution, stand 0.5~4 h, instill Deionized water, standing 0.5 ~ 5 h makes coupling agent be fully hydrolyzed with the hydroxyl in the hydroxide on monolithic substrate, dries Afterwards, the catalyst with core-casing structure of metallic monoliths is made in 300-600 DEG C of roasting temperature 3-5 h.
Above-mentioned main active component precursor salt is molysite, manganese salt or cerium salt.
Above-mentioned molysite is iron chloride, ferric acetate, ferric nitrate or ferric acetyl acetonade;The manganese salt is manganese chloride, acetic acid Manganese, manganese nitrate or manganese acetylacetonate;The cerium salt is cerous acetate, cerous nitrate or cerium chloride;Main active constituent is relative to metal The load capacity of monolithic substrate is 0.01-30 wt%.
Above-mentioned auxiliary agent precursor salt is manganese salt, in lanthanum salt, indium salts, cobalt salt, mantoquita, nickel salt, cerium salt, tungsten salt, zirconates, vanadic salts At least one.
Above-mentioned manganese salt is manganese chloride, one kind in manganese acetate, manganese nitrate;Lanthanum salt is lanthanum acetate, lanthanum nitrate, lanthanum chloride It is a kind of;Indium salts are indium acetate, one kind of indium nitrate, inidum chloride;Cobalt salt is cobalt chloride, one kind in cobalt acetate, cobalt nitrate;Mantoquita For one kind in copper chloride, copper acetate, copper nitrate;Nickel salt is nickel chloride, one kind in nickel acetate, nickel nitrate;Cerium salt is acetic acid One kind in cerium, cerous nitrate, cerium chloride;Tungsten salt is ammonium tungstate, one kind in ammonium metatungstate, phosphotungstic acid;Zirconates is zirconium nitrate, sulphur One kind in sour zirconium, zirconium oxychloride;Vanadic salts is ammonium metavanadate;Auxiliary agent is 0-30 relative to the load capacity of metallic monolith carrier wt%。
Above-mentioned coupling agent for esters of silicon acis coupling agent, aluminate coupling agent, titanate coupling agent, zirconium ester coupling agent one Kind.Shell oxide is 0-50 wt% relative to the load capacity of metallic monolith carrier.
The temperature of above-mentioned hydro-thermal reaction is 60~180oC, hydro-thermal time are 1~36 h.
Above-mentioned organic solvent is methanol, one kind in acetone, ethyl alcohol.
The dosage of above-mentioned deionized water is 10~50 wt% of metallic monolith carrier quality.
Compared with prior art, the present invention its advantage is as follows:
(1)Compared with traditional paint-on technique prepares integral catalyzer, the preparation of this integral catalyzer is simply easy to industrial amplification, Growth in situ makes its Catalytic Layer not easily to fall off.Metal generally carrier, pressure drop is low, thermal conductivity is more preferable.
(2)This integral catalyzer has environmental toxicity small compared with traditional vanadium tungsten titanium catalyst, and low temperature active is high, resists Sulphur water repelling property is excellent, is more suitable for the denitration application of operating mode complexity.
Description of the drawings
Fig. 1 is the sulfur resistive activity of the ferrum-cobalt catalyst of the titanium dioxide package of the aluminium wire netting structuring prepared by example IV With sulfur resistive, water resistant stability curve.
Specific embodiment
In order to illustrate more clearly of the present invention, following embodiment is enumerated, but the enforceable situation of the present invention is not limited in The range of embodiment.
Embodiment one:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The cerous nitrate of the ferric nitrate of Fe and 0.03 g Ce are dissolved in 0.8 g methanol, add in the bis- triethanolamine diisopropyl titaniums of 0.416 g Acid esters, ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500oCRoast the iron cerium catalysis that the titanium dioxide package of aluminium wire netting structuring is made in 3 h Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 250-420 oMore than 90% NO removal efficiencies, and N can be achieved between C2Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 98%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 96% or so And maintain 12 h constant, steam is turned off rear activity and improved to 98% NO removal efficiencies.
Embodiment two:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The zirconium nitrate of the ferric nitrate of Fe and 0.03 g Zr are dissolved in 0.8 g methanol, add in the bis- triethanolamine diisopropyl titaniums of 0.416 g Acid esters, ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500oCRoast the ferrozirconium catalysis that the titanium dioxide package of aluminium wire netting structuring is made in 3 h Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 300-420 oAchievable more than 90% NO removal efficiencies between C, 300oBelow C N2Selectivity is 100%.The catalyst is 270oC、SO2During a concentration of 500 ppm, NO conversion ratios are 99%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 97% It controls and maintains 12 h constant, steam is turned off rear activity and improved to 99% NO removal efficiencies.
Embodiment three:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The lanthanum nitrate of the ferric nitrate of Fe and 0.03 g La are dissolved in 0.8 g methanol, add in the bis- triethanolamine diisopropyl titaniums of 0.416 g Acid esters, ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500oCRoast the iron lanthanum catalysis that the titanium dioxide package of aluminium wire netting structuring is made in 3 h Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 270-420 oAchievable more than 90% NO removal efficiencies between C, 350oBelow C N2Selectivity is 100%.The catalyst is 270oC、SO2During a concentration of 500 ppm, NO conversion ratios are 95%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 92% It controls and maintains 12 h constant, steam is turned off rear activity and improved to 95% NO removal efficiencies.
Example IV:
1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Deionized water is washed 3 times, 100 oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.Weigh containing 0.1 g Fe ferric nitrate and The cobalt nitrate of 0.03 g Co is dissolved in 0.8 g methanol, adds in the bis- triethanolamine diisopropyl titanate esters of 0.416 g, ultrasound 10 Minute.Then the boehmite incipient wetness impregnation of aluminium wire netting structuring after standing 2 hours, is instilled in above-mentioned mixed solution 0.08 g deionized waters, make coupling agent be fully hydrolyzed with the boehmite on monolithic substrate.Resulting materials 100oC Dry 12 h, 500 oCRoast the ferrum-cobalt catalyst that the titanium dioxide package of aluminium wire netting structuring is made in 3 h.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, as a result as shown in figure.In reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, in 240-420oMore than 90% removal of nitrogen oxide rate, and N can be kept between C2Selectivity is 100%.It should Catalyst is 240oC、SO2During a concentration of 500 ppm, NO conversion ratios are basically unchanged close to 100%, and 24 h activity, are passed through 10% Steam, activity drops to 97% or so and maintains 12 h constant, and rear activity of steam turning off is improved to the NO removings close to 100% Rate.
Embodiment five:
1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Deionized water is washed 3 times, 100 oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.Weigh containing 0.1 g Mn manganese nitrate and The cobalt nitrate of 0.03 g Co is dissolved in 0.8 g methanol, adds in the bis- triethanolamine diisopropyl titanate esters of 0.416 g, ultrasound 10 Minute.Then the boehmite incipient wetness impregnation of aluminium wire netting structuring after standing 2 hours, is instilled in above-mentioned mixed solution 0.08 g deionized waters, make coupling agent be fully hydrolyzed with the boehmite on monolithic substrate.Resulting materials 100oC Dry 12 h, 500 oCRoast the manganese Co catalysts that the titanium dioxide package of aluminium wire netting structuring is made in 3 h.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 210-420 oMore than 90% removal of nitrogen oxide rate can be kept between C, there is preferable low temperature active and wider temperature Window.
Embodiment six:
1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Deionized water is washed 3 times, 100 oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.Weigh containing 0.1 g Mn manganese nitrate and The cerous nitrate of 0.03 g Ce is dissolved in 0.8 g methanol, adds in the bis- triethanolamine diisopropyl titanate esters of 0.416 g, ultrasound 10 Minute.Then the boehmite incipient wetness impregnation of aluminium wire netting structuring after standing 2 hours, is instilled in above-mentioned mixed solution 0.08 g deionized waters, make coupling agent be fully hydrolyzed with the boehmite on monolithic substrate.Resulting materials 100oC Dry 12 h, 500 oCRoast the manganese cerium catalyst that the titanium dioxide package of aluminium wire netting structuring is made in 3 h.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 230-420 oMore than 90% removal of nitrogen oxide rate can be kept between C, there is preferable low temperature active and wider temperature Window.
Embodiment seven:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The cerous nitrate of the ferric nitrate of Fe and 0.03 g Ce are dissolved in 0.8 g methanol, add in 0.26 g zirconium ester coupling agents(ZCA- N44), ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500 oCThe iron cerium for roasting the zirconium dioxide package that aluminium wire netting structuring is made in 3 h is urged Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 300-360 oMore than 90% NO removal efficiencies, and N can be achieved between C2Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 97%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 96% or so And maintain 12 h constant, steam is turned off rear activity and improved to 97% NO removal efficiencies.
Embodiment eight:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The manganese nitrate of the ferric nitrate of Fe and 0.03 g Mn are dissolved in 0.8 g methanol, add in 0.26 g zirconium ester coupling agents(ZCA- N44), ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500 oCThe ferrimanganic for roasting the zirconium dioxide package that aluminium wire netting structuring is made in 3 h is urged Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 270-360 oMore than 90% NO removal efficiencies, and N can be achieved between C2Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 99%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 98% or so And maintain 12 h constant, steam is turned off rear activity and improved to 99% NO removal efficiencies.
Embodiment nine:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The lanthanum nitrate of the ferric nitrate of Fe and 0.03 g La are dissolved in 0.8 g methanol, add in 0.26 g zirconium ester coupling agents(ZCA- N44), ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500 oCThe iron lanthanum for roasting the zirconium dioxide package that aluminium wire netting structuring is made in 3 h is urged Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 270-360 oMore than 90% NO removal efficiencies, and N can be achieved between C2Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 98%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 96% or so And maintain 12 h constant, steam is turned off rear activity and improved to 98% NO removal efficiencies.
Embodiment ten:1 g aluminium wire nettings are placed in the hydrothermal reaction kettle containing deionized water, 100o12 h of C hydro-thermals.Go from Sub- water washing 3 times, 100oC dries 12 h, and the boehmite composite material of aluminium wire netting structuring is made.It weighs containing 0.1 g The cobalt nitrate of the ferric nitrate of Fe and 0.03 g Co are dissolved in 0.8 g methanol, add in 0.26 g zirconium ester coupling agents(ZCA- N44), ultrasound 10 minutes.Then it is small to be stood 2 in above-mentioned mixed solution for the boehmite incipient wetness impregnation of aluminium wire netting structuring Shi Hou instills 0.08 g deionized waters, and standing 4 h makes coupling agent that abundant water occur with the boehmite on monolithic substrate Solution.Resulting materials 100oC dries 12 h, 500 oCThe iron cobalt for roasting the zirconium dioxide package that aluminium wire netting structuring is made in 3 h is urged Agent.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 270-360 oMore than 90% NO removal efficiencies, and N can be achieved between C2Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 99%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 97% or so And maintain 12 h constant, steam is turned off rear activity and improved to 99% NO removal efficiencies.
Embodiment 11:1 g nickel foams are placed in the hydrothermal reaction kettle containing deionized water, add in the nitric acid of 0.01 M The ammonium chloride of nickel and 0.04 M, 100o3 h of C hydro-thermals.Deionized water washing 3 times, 100oC dries 12 h, and nickel foam structure is made The nickel hydroxide composite material of change.The cerous nitrate for weighing ferric nitrate and 0.03 g Ce containing 0.1 g Fe is dissolved in 0.8 g methanol In, add in 0.26 g zirconium ester coupling agents(ZCA-N44), ultrasound 10 minutes.It then will be at the beginning of the nickel hydroxide of nickel foam structuring Wet impregnation after standing 2 hours, instills 0.08 g deionized waters, standing 4 h makes coupling agent be carried with monoblock type in above-mentioned mixed solution The hydroxyl of Strong oxdiative nickel on body is fully hydrolyzed.Resulting materials 100oC dries 12 h, 500 oCIt roasts 3 h and foam is made The iron cerium catalyst of the zirconium dioxide package of nickel structuring.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 300-350 oMore than 90% NO removal efficiencies, and N can be achieved between C2 Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 95%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 92% or so And maintain 12 h constant, steam is turned off rear activity and improved to 95% NO removal efficiencies.
Embodiment 12:1 g nickel foams are placed in the hydrothermal reaction kettle containing deionized water, add in the nitric acid of 0.01 M The ammonium chloride of nickel and 0.04 M, 100o3 h of C hydro-thermals.Deionized water washing 3 times, 100oC dries 12 h, and nickel foam structure is made The nickel hydroxide composite material of change.The cerous nitrate for weighing ferric nitrate and 0.03 g Ce containing 0.1 g Fe is dissolved in 0.8 g methanol In, add in the bis- triethanolamine diisopropyl titanate esters of 0.416 g, ultrasound 10 minutes.Then by the hydroxide of nickel foam structuring Nickel incipient wetness impregnation after standing 2 hours, instills 0.08 g deionized waters, standing 4 h makes coupling agent and entirety in above-mentioned mixed solution The hydroxyl of nickel hydroxide on formula carrier is fully hydrolyzed.Resulting materials 100oC dries 12 h, 500 oC3 h are roasted to be made The iron cerium catalyst of the titanium dioxide package of nickel foam structuring.
The catalytic activity of above-mentioned catalyst is tested, simulated flue gas is by N2、O2、NO、NH3、SO2Composition, wherein NO, NH3、SO2 Volumetric concentration is 500 ppm, O2A concentration of 3%, Balance Air is nitrogen.0.5 g is taken to be put into fixation the catalyst for preparing completion Active testing is carried out in bed quartz tube reactor, in reaction temperature 90 ~ 510oC, air speed are 20000 h-1Under conditions of, 270-420 oMore than 90% NO removal efficiencies, and N can be achieved between C2 Selectivity is 100%.The catalyst is 270oC、SO2 During a concentration of 500 ppm, NO conversion ratios are 96%, and 24 h activity are basically unchanged, and are passed through 10% steam, and activity drops to 93% or so And maintain 12 h constant, steam is turned off rear activity and improved to 96% NO removal efficiencies.
It is above-mentioned that exemplary embodiment is illustrated, it should not be construed as limiting the invention.Although it has disclosed Multiple exemplary embodiments, any one skilled in the art in the technical scope disclosed by the present invention, can be light The change or replacement being readily conceivable that, should be covered by the protection scope of the present invention.Therefore, use and the above embodiment of the present invention Identical or approximate step and structure, and the preparation method of obtained other metallic monolith denitrating catalysts and implementation should Denitrating catalyst prepared by method, within protection scope of the present invention.

Claims (14)

1. the nucleocapsid denitrating catalyst of a kind of metallic monoliths, it is characterised in that the denitrating catalyst is with monoblock type Metal is carrier, and the main active component of area load and auxiliary agent are core, and metal oxide is the catalyst of the nucleocapsid of shell, The grain size of active component and auxiliary agent is 1~30 nm;The auxiliary agent and the mass ratio of main active component are 0~0.01;Described The mass ratio of core and shell is 0.1~10.
2. the nucleocapsid denitrating catalyst of metallic monoliths according to claim 1, it is characterised in that above-mentioned whole Body formula metallic carrier for aluminium, iron, magnesium, nickel, copper, zinc or containing aluminium, iron, magnesium, nickel, copper, zinc alloy woven wire or gold Belong to foam.
3. the nucleocapsid denitrating catalyst of metallic monoliths according to claim 1, it is characterised in that described Main active component is one kind of Fe, Mn, Ce.
4. the nucleocapsid denitrating catalyst of metallic monoliths according to claim 1, it is characterised in that described Auxiliary agent is at least one of manganese, lanthanum, indium, cobalt, copper, nickel, cerium, tungsten, zirconium, vanadium.
5. the nucleocapsid denitrating catalyst of metallic monoliths according to claim 1, it is characterised in that described Metal oxide is SiO2、Al2O3、TiO2、ZrO2At least one.
6. a kind of nucleocapsid denitration catalyst for preparing metallic monoliths according to any one of claims 1 to 5 The method of agent, it is characterised in that this method the specific steps are:
A. metallic monolith carrier is subjected to hydro-thermal reaction, its surface in situ is made to grow one layer of metal hydroxides;
B. main active component precursor salt, auxiliary agent precursor salt and coupling agent are dissolved in by the mass ratio of 0.1-10 in organic solution, filled Divide and be uniformly mixed, the coupling agent Ao that homogeneous transparent is made closes solution;
C. by step a obtained by product, be impregnated in coupling agent Ao obtained by step b and close in solution, stand 0.5~4 h, instill Deionized water, standing 0.5 ~ 5 h makes coupling agent be fully hydrolyzed with the hydroxyl in the hydroxide on monolithic substrate, dries Afterwards, the catalyst with core-casing structure of metallic monoliths is made in 300-600 DEG C of roasting temperature 3-5 h.
7. the preparation method of the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 6, special Sign is that the main active component precursor salt is molysite, manganese salt or cerium salt.
8. the preparation method of the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 7, special Sign is that the molysite is iron chloride, ferric acetate, ferric nitrate or ferric acetyl acetonade;The manganese salt for manganese chloride, manganese acetate, Manganese nitrate or manganese acetylacetonate;The cerium salt is cerous acetate, cerous nitrate or cerium chloride;Main active constituent is relative to metal entirety The load capacity of formula carrier is 0.01-30 wt%.
9. the preparation method of the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 6, special Sign is the auxiliary agent precursor salt in manganese salt, lanthanum salt, indium salts, cobalt salt, mantoquita, nickel salt, cerium salt, tungsten salt, zirconates, vanadic salts It is at least one.
10. the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 9, it is characterised in that described Manganese salt be manganese chloride, manganese acetate, one kind in manganese nitrate;Lanthanum salt is lanthanum acetate, one kind of lanthanum nitrate, lanthanum chloride;Indium salts are Indium acetate, indium nitrate, inidum chloride one kind;Cobalt salt is cobalt chloride, one kind in cobalt acetate, cobalt nitrate;Mantoquita is copper chloride, vinegar One kind in sour copper, copper nitrate;Nickel salt is nickel chloride, one kind in nickel acetate, nickel nitrate;Cerium salt is cerous acetate, cerous nitrate, chlorine Change one kind in cerium;Tungsten salt is ammonium tungstate, one kind in ammonium metatungstate, phosphotungstic acid;Zirconates is zirconium nitrate, zirconium sulfate, oxychlorination One kind in zirconium;Vanadic salts is ammonium metavanadate;Auxiliary agent is 0-30 wt% relative to the load capacity of metallic monolith carrier.
11. the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 6, it is characterised in that described Coupling agent for esters of silicon acis coupling agent, aluminate coupling agent, titanate coupling agent, zirconium ester coupling agent one kind, shell oxidation Object is 0-50 wt% relative to the load capacity of metallic monolith carrier.
12. the preparation method of the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 6, special Sign is that the temperature of the hydro-thermal reaction is 60~180oC, hydro-thermal time are 1~36 h.
13. the preparation method of the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 6, special Sign is the organic solvent for one kind in methanol, acetone, ethyl alcohol.
14. the preparation method of the nucleocapsid denitrating catalyst of the metallic monoliths according to claims 6, special Sign is that the dosage of the deionized water is 10~50 wt% of metallic monolith carrier quality.
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