Asphalt stirring device
Technical Field
The invention relates to the technical field of road paving accessories, in particular to an asphalt stirring device.
Background
As is well known, asphalt is a black-brown complex mixture composed of hydrocarbons with different molecular weights and nonmetallic derivatives, is one of high-viscosity organic liquids, is in a liquid state, has a black surface, is soluble in carbon dioxide, and is also a waterproof, moistureproof and anticorrosive organogel material, which plays an important role in road pavement; the existing asphalt stirring device comprises a first stirring tank, a first stirring motor and a speed reducer, wherein a stirring cavity is arranged in the first stirring tank, the first stirring motor and the speed reducer are both positioned at the top end of the first stirring tank, the top end of the speed reducer is installed at the bottom output end of the first stirring motor, a first stirring shaft is also arranged at the bottom output end of the speed reducer, a stirring paddle is arranged on the first stirring shaft, and the stirring paddle is positioned in the stirring cavity; when the existing asphalt stirring device is used, firstly, heated asphalt is fed into a stirring tank, then an additive is added, a stirring motor is started, the stirring motor drives a first stirring paddle to rotate through a first stirring shaft, and a mixture is stirred; the existing asphalt stirring device is used for discovering that asphalt is heated in advance and then conveyed to a stirring tank, so that a lot of heat loss is increased in the conveying process, and meanwhile, additives are inconvenient to add and have high use limitation; moreover, the asphalt has viscosity, and a lot of asphalt is usually adhered to the inner wall of the stirred tank after stirring and is not easy to remove, so that the use reliability is low.
Disclosure of Invention
In order to solve the technical problems, the invention provides a stirring kettle which can directly heat and stir, reduce the heat loss, simultaneously, the additive is convenient to add, and the use limitation is improved; and can effectively clear away agitator tank inner wall pitch, pitch agitating unit that the pitch residue reduces.
The invention discloses an asphalt stirring device, which comprises a first stirring tank, a first stirring motor and a speed reducer, wherein a stirring cavity is arranged in the first stirring tank, the first stirring motor and the speed reducer are both positioned at the top end of the first stirring tank, the top end of the speed reducer is installed at the bottom output end of the first stirring motor, a first stirring shaft is also arranged at the bottom output end of the speed reducer, a first stirring paddle is arranged on the first stirring shaft, and the first stirring paddle is positioned in the stirring cavity; the gas mixing device comprises a gas tank, an annular fire tube, a gas tube, a plurality of fire tube spray heads, a screw conveyor, a second stirring tank, a second stirring motor, an additive feed box, a left connecting plate, a right connecting plate and supporting legs, wherein the gas tank is positioned at the bottom end of the first stirring tank, the annular fire tube is installed on the inner wall of the bottom end of a stirring cavity, the output end of the gas tube penetrates through the outer wall of the left side of the first stirring tank and extends into the stirring cavity to be communicated with the annular fire tube, the input end of the gas tube is communicated with the inside of the gas tank, a gas valve is arranged on the gas tube, the plurality of fire tube spray heads are all communicated with the output end of the top of the annular fire tube, the screw conveyor is positioned at the right side of the bottom end of the first stirring tank, the input end of the screw conveyor penetrates through the outer wall of the right side of the first stirring, and the outlet at the bottom end of the additive bin is communicated with the feed inlet of the screw conveyer, the left connecting plate and the right connecting plate are respectively arranged at the left side and the right side of the additive bin, the right end of the left connecting plate is connected with the left side outer wall of the additive bin, the left end of the right connecting plate is connected with the right side outer wall of the additive bin, the top ends of the supporting legs are respectively connected with the bottom ends of the left connecting plate and the right connecting plate, the bottom ends of the supporting legs are connected with the top end of the screw conveyer, the second stirring tank is positioned below the screw conveyer, the left end of the second stirring tank is connected with the right end of the gas tank, a working cavity is arranged inside the second stirring tank, the second stirring motor is arranged at the right side of the second stirring tank, a second stirring shaft is arranged at the left output end of the second stirring motor, a second stirring paddle is arranged on the, a discharge pipe is further arranged at the bottom end of the left side of the second stirring tank, and a valve is arranged on the discharge pipe; still include the multiunit scraper blade, the scraper blade is installed respectively in the stirring intracavity of first agitator tank and the work intracavity of second agitator tank to the one end of scraper blade is respectively with the end-to-end connection of first agitator blade and second agitator blade, and another terminal surface of scraper blade stirs intracavity wall and work intracavity wall respectively and is parallel.
The invention relates to an asphalt stirring device, which further comprises a centrifugal fan, a dust removing body, a dust removing cloth bag, an ash bucket, a smoke pumping pipe, a smoke exhaust pipe and an ash storage box, wherein a dust removing cavity is arranged in the dust removing body, the top end and the bottom end of the dust removing body are respectively provided with a smoke outlet and a smoke inlet, the smoke outlet and the smoke inlet are communicated with the dust removing cavity, the bottom end of the centrifugal fan is connected with the top end of the dust removing body, the input end of the centrifugal fan is communicated with the dust removing cavity, the input end of the ash bucket is communicated with the smoke inlet, the left end of the ash bucket is provided with a smoke inlet, the smoke inlet is communicated with the dust removing cavity, the input end of the smoke pumping pipe penetrates through the outer wall of the left side of a first stirring tank and extends into the stirring cavity to be communicated with the stirring cavity, the output end of the smoke pumping pipe is communicated with the smoke inlet, a smoke pumping machine is arranged on the smoke pumping pipe, the input end of the smoke exhaust pipe is communicated with the output end of the centrifugal fan, the output end of the smoke exhaust pipe is communicated with the outside, the ash storage box is vertically positioned at the bottom of the ash bucket, and the supporting legs are further arranged below the dust removal body. The top ends of the supporting legs are connected with the outer side wall of the ash bucket.
The asphalt stirring device further comprises a metal jacket and a hot oil guide pipe, wherein the first stirring tank and the second stirring tank are cylindrical, the metal jacket is arranged on the outer sides of the first stirring tank and the second stirring tank respectively, the metal jacket and the outer side walls of the first stirring tank and the second stirring tank form a cavity respectively, and the hot oil guide pipe is spirally arranged in the cavity.
The asphalt stirring device further comprises a thermocouple, a sensor, a pressure gauge and an alarm, wherein the thermocouple is installed on the outer wall of the left side of the first stirring tank, the input end of the thermocouple penetrates through the outer wall of the first stirring tank and extends into the stirring cavity, the sensor is electrically connected with the thermocouple and the gas valve respectively, the pressure gauge is installed at the left end of the gas tank, and the pressure gauge is electrically connected with the alarm.
The asphalt stirring device further comprises weighing sensors and a display screen, wherein the weighing sensors are installed at the left end and the right end of the additive feed box, the bottom end of the display screen is connected with the top end of a right connecting plate on the right side of the additive feed box, and the weighing sensors are electrically connected with the display screen.
The asphalt stirring device further comprises a speed regulating gear lever, wherein the speed regulating gear lever is installed at the top end of the first stirring tank and is electrically connected with the first stirring motor.
The asphalt stirring device further comprises protective covers, and the protective covers are respectively arranged on the first stirring motor, the second stirring motor and the transmission motor of the spiral conveyor.
The asphalt stirring device further comprises a maintenance escalator and a maintenance platform, wherein the maintenance escalator and the maintenance platform are both arranged on the left side of the first stirring tank.
The asphalt stirring device further comprises a heat insulation layer, wherein the top end of the heat insulation layer is connected with the bottom end of the first stirring tank, and the bottom end of the heat insulation layer is connected with the top end of the gas tank.
Compared with the prior art, the invention has the beneficial effects that: through the arrangement, the first stirring tank is directly heated through the plurality of fire tube spray heads, and then the heated asphalt is conveyed into the second stirring tank together with the additive through the spiral conveyor, so that the heat loss is reduced, the additive is conveniently added, and the use limitation is improved; simultaneously first stirring rake and second stirring rake drive the scraper blade and rotate, directly clear away the pitch on the agitator tank inner wall to reduce the pitch and remain the condition, improve and use the reliability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing the structure of the connection of the gas canister, the gas pipe, the circular fire tube and the like according to the present invention;
FIG. 3 is a schematic view of the construction of the squeegee assembly of the present invention;
FIG. 4 is a schematic perspective view of the escalator and the service platform of the present invention;
in the drawings, the reference numbers: 1. a first agitator tank; 2. a first stirring motor; 3. a speed reducer; 4. a gas tank; 5. an annular fire tube; 6. a gas pipe; 7. a fire tube spray head; 8. a screw conveyor; 9. a second stirred tank; 10. a second stirring motor; 11. an additive bin; 12. a right connecting plate; 13. a support leg; 14. a squeegee; 15. a centrifugal fan; 16. a dust removal body; 17. a dust removal cloth bag; 18. an ash hopper; 19. a smoke extraction pipe; 20. a smoke exhaust pipe; 21. a dust storage box; 22. a metal jacket; 23. a hot oil conduit; 24. a thermocouple; 25. a sensor; 26. a pressure gauge; 27, an alarm; 28. a weighing sensor; 29. a display screen; 30. a speed-adjusting gear lever; 31. a protective cover; 32. overhauling the escalator; 33. overhauling the platform; 34. an insulating layer.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
As shown in fig. 1 to 4, the asphalt stirring apparatus of the present invention includes a first stirring tank 1, a first stirring motor 2 and a speed reducer 3, wherein a stirring cavity is arranged inside the first stirring tank, the first stirring motor and the speed reducer are both located at the top end of the first stirring tank, the top end of the speed reducer is installed at the bottom output end of the first stirring motor, the bottom output end of the speed reducer is further provided with a first stirring shaft, and the first stirring shaft is provided with a first stirring paddle, and the first stirring paddle is located inside the stirring cavity; comprises a gas tank 4, an annular fire tube 5, a gas tube 6, a plurality of fire tube spray heads 7, a screw conveyor 8, a second stirring tank 9, a second stirring motor 10, an additive bin 11, a left connecting plate, a right connecting plate 12 and supporting legs 13, wherein the gas tank is positioned at the bottom end of the first stirring tank, the annular fire tube is arranged on the inner wall at the bottom end of a stirring cavity, the output end of the gas tube penetrates through the outer wall at the left side of the first stirring tank and extends into the stirring cavity to be communicated with the annular fire tube, the input end of the gas tube is communicated with the inside of the gas tank, the gas tube is provided with a gas valve, the plurality of fire tube spray heads are communicated with the output end at the top of the annular fire tube, the screw conveyor is positioned at the right side of the bottom end of the first stirring tank, the input end of the screw conveyor penetrates through the outer wall at the right side of the first stirring tank, and the outlet at the bottom end of the additive bin is communicated with the feed inlet of the screw conveyor, a left connecting plate and a right connecting plate are respectively arranged at the left side and the right side of the additive bin, the right end of the left connecting plate is connected with the left outer wall of the additive bin, the left end of the right connecting plate is connected with the right outer wall of the additive bin, the top ends of the supporting legs are respectively connected with the bottom ends of the left connecting plate and the right connecting plate, the bottom ends of the supporting legs are connected with the top end of the screw conveyor, a second stirring tank is positioned below the screw conveyor, the left end of the second stirring tank is connected with the right end of the gas tank, a working cavity is arranged inside the second stirring tank, a second stirring motor is arranged at the right side of the second stirring tank, a second stirring shaft is arranged at the left output end of the second stirring motor, a second stirring paddle is arranged on the second stirring shaft, the second stirring paddle is, and a valve is arranged on the discharge pipe; the stirring device also comprises a plurality of groups of scraping plates 14, wherein the scraping plates are respectively arranged in the stirring cavity of the first stirring tank and the working cavity of the second stirring tank, one ends of the scraping plates are respectively connected with the tail ends of the first stirring paddle and the second stirring paddle, and the other end surfaces of the scraping plates are respectively parallel to the inner wall of the stirring cavity and the inner wall of the working cavity; through the arrangement, the first stirring tank is directly heated through the plurality of fire tube spray heads, and then the heated asphalt is conveyed into the second stirring tank together with the additive through the spiral conveyor, so that the heat loss is reduced, the additive is conveniently added, and the use limitation is improved; simultaneously first stirring rake and second stirring rake drive the scraper blade and rotate, directly clear away the pitch on the agitator tank inner wall to reduce the pitch and remain the condition, improve and use the reliability.
The invention relates to an asphalt stirring device, which also comprises a centrifugal fan 15, a dust removing body 16, a dust removing cloth bag 17, an ash bucket 18, a smoke extraction pipe 19, a smoke exhaust pipe 20 and an ash storage box 21, wherein a dust removing cavity is arranged in the dust removing body, the top end and the bottom end of the dust removing body are respectively provided with a smoke outlet and a smoke inlet, the smoke outlet and the smoke inlet are communicated with the dust removing cavity, the bottom end of the centrifugal fan is connected with the top end of the dust removing body, the input end of the centrifugal fan is communicated with the dust removing cavity, the input end of the ash bucket is communicated with the smoke inlet, the left end of the ash bucket is provided with a smoke inlet, the smoke inlet is communicated with the dust removing cavity, the input end of the smoke extraction pipe penetrates through the outer wall on the left side of a first stirring tank and extends into the stirring cavity to be communicated with the stirring cavity, the output end of the smoke extraction pipe is communicated with the smoke inlet, the smoke extraction pipe is provided with a smoke extraction machine, the output end of the smoke exhaust pipe is communicated with the outside, the ash storage box is vertically arranged at the bottom of the ash bucket, and the supporting legs are further arranged below the dust removal body. The top ends of the supporting legs are connected with the outer side wall of the ash bucket; through the arrangement, volatile matters generated by the smoke extractor during asphalt heating can be extracted into the dust removal body, and are intercepted by the dust removal cloth bag, so that the environmental pollution is reduced.
The asphalt stirring device also comprises a metal jacket 22 and a hot oil guide pipe 23, wherein the first stirring tank and the second stirring tank are cylindrical, the metal jacket is respectively arranged at the outer sides of the first stirring tank and the second stirring tank, the metal jacket and the outer side walls of the first stirring tank and the second stirring tank form a cavity respectively, and the hot oil guide pipe is spirally arranged in the cavity; through the arrangement, the heat in the first stirring tank and the second stirring tank can be effectively kept through the hot oil guide pipe, and the heat loss caused by heat transfer is reduced.
The asphalt stirring device further comprises a thermocouple 24, a sensor 25, a pressure gauge 26 and an alarm 27, wherein the thermocouple is installed on the outer wall of the left side of the first stirring tank, the input end of the thermocouple penetrates through the outer wall of the first stirring tank and extends into the stirring cavity, the sensor is electrically connected with the thermocouple and the gas valve respectively, the pressure gauge is installed at the left end of the gas tank, and the pressure gauge is electrically connected with the alarm; through the setting, utilize the thermocouple to monitor first agitator tank inside temperature, give the gas valve through the sensor to information transfer, the gas valve controls the inside temperature of first agitator tank through the flow of control gas, and the manometer is used for monitoring the inside gas volume of gas tank, if the gas is less than the setting value, the alarm reports to the police, improves the work efficiency because of the gas disappearance influences.
The asphalt stirring device further comprises weighing sensors 28 and a display screen 29, wherein the weighing sensors are installed at the left end and the right end of the additive feed box, the bottom end of the display screen is connected with the top end of a right connecting plate on the right side of the additive feed box, and the weighing sensors are electrically connected with the display screen; through the arrangement, the condition of additive adding quality can be effectively recorded, and the production process is improved.
The asphalt stirring device further comprises a speed regulation gear lever 30, wherein the speed regulation gear lever is installed at the top end of the first stirring tank and is electrically connected with the first stirring motor; through the arrangement, different stirring speeds can be used according to the asphalt with different viscosities, and the adaptability is improved.
The asphalt stirring device also comprises a protective cover 31, wherein the protective covers are respectively arranged on the first stirring motor, the second stirring motor and the transmission motor of the screw conveyer; through the arrangement, accidents caused by rotation of the exposed motor are reduced, dust is effectively prevented from entering the motor, and the safety factor is improved.
The asphalt stirring device further comprises a maintenance staircase 32 and a maintenance platform 33, wherein the maintenance staircase and the maintenance platform are both arranged on the left side of the first stirring tank; through the arrangement, equipment is convenient to overhaul.
The asphalt stirring device further comprises a heat insulation layer 34, wherein the top end of the heat insulation layer is connected with the bottom end of the first stirring tank, and the bottom end of the heat insulation layer is connected with the top end of the gas tank; through the setting, the gas jar is heated easy explosion, and the insulating layer can effectual isolated first agitator tank reduces the potential safety hazard for the gas jar because of the heat transfer that the heating produced.
The asphalt stirring device disclosed by the invention is operated, before the actions are finished, the asphalt stirring device is moved to a position required by a user, asphalt to be heated is placed into a first stirring tank, then a first stirring motor and a gas valve are opened, the first stirring tank is heated through a fire tube spray head and is stirred at the same time, the stirred asphalt is communicated with an additive through a screw conveyor and is conveyed together to a second stirring tank for mixing and stirring, and volatile matters generated by heating the asphalt are intercepted by a dust removal cloth bag through a dust removal body and then are discharged through a smoke exhaust pipe.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.