CN108202095A - Bronze pan tube ovality control system - Google Patents

Bronze pan tube ovality control system Download PDF

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Publication number
CN108202095A
CN108202095A CN201711498198.0A CN201711498198A CN108202095A CN 108202095 A CN108202095 A CN 108202095A CN 201711498198 A CN201711498198 A CN 201711498198A CN 108202095 A CN108202095 A CN 108202095A
Authority
CN
China
Prior art keywords
unit
straightening roll
deep trouth
tube
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711498198.0A
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Chinese (zh)
Other versions
CN108202095B (en
Inventor
郭闻政
刘俊彪
李强
胡庭铭
陈文峰
常俊杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd
Original Assignee
CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd filed Critical CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd
Priority to CN201711498198.0A priority Critical patent/CN108202095B/en
Publication of CN108202095A publication Critical patent/CN108202095A/en
Application granted granted Critical
Publication of CN108202095B publication Critical patent/CN108202095B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D21/00Combined processes according to methods covered by groups B21D1/00 - B21D19/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/02Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/08Bending rods, profiles, or tubes by passing between rollers or through a curved die

Abstract

The present invention provides a kind of bronze pan tube ovality control systems, are related to coil pipe production system technical field, and including clamping and conveying device, rectification unit, vertical correction unit, pre- ellipse element and bend unit, the rectification unit includes:Deep trouth straightening roll;The deep trouth straightening roll is oppositely arranged, and is formed with elliptical tube processing channel between the deep trouth straightening roll being oppositely arranged, and is entered in the vertical correction unit by the elliptical tube of the rectification unit;The vertical correction unit includes:Deep trouth straightening roll;The deep trouth straightening roll is oppositely arranged, and is formed with elliptical tube processing channel between the deep trouth straightening roll being oppositely arranged, and solves the problems, such as that oval copper pipe easily deformation technology occurs in winding or intermediate link.

Description

Bronze pan tube ovality control system
Technical field
The present invention relates to coil pipe production system technical field, more particularly, to a kind of bronze pan tube ovality control system.
Background technology
Bronze pan tube is a kind of common non-ferrous metal tube.It is to be wound in determine by copper pipe or copper-alloy pipe-material blank blank Diameter coil pipe is made.(including copper and copper alloy etc., other than material is different, basic structure is homogeneous for conventional bronze pan tube Together, therefore claim bronze pan tube below) original tube, be curled into big outer diameter copper pipe after rolling and drawing, tube billet is by multi-pass drawing It pulls out to finished product or makes its softening through online annealing, be reprocessed into finished product, be then transferred to winding working procedure, will be managed using Winding machine After material is wound in the sizing coil pipe of shallow bid diameter, the annealing furnace for being transported to heat treatment procedure is annealed, is packed, and is finally delivered and is used Family.
The bronze pan tube finished product of prior art production, in copper pipe ovality production process it is difficult to ensure that;It is wound in copper pipe reel Once, bronze pan tube circularity can be only achieved certain requirement to preceding ellipse pre- according to a certain percentage.
The information for being disclosed in the background technology part is merely intended to deepen understanding of the general background technology to the present invention, and It is not construed as recognizing or implies that the information forms the prior art known to those skilled in the art in any form.
Invention content
The purpose of the present invention is to provide bronze pan tube ovality control system, to alleviate ellipse in the prior art Copper pipe is easily winding or intermediate link deform the technical issues of.
A kind of bronze pan tube ovality control system provided by the invention, including:It is clamping and conveying device, rectification unit, vertical Correcting unit, pre- ellipse element and bend unit, the rectification unit include:Deep trouth straightening roll;
The deep trouth straightening roll is oppositely arranged, and elliptical tube processing is formed between the deep trouth straightening roll being oppositely arranged Channel enters by the elliptical tube of the rectification unit in the vertical correction unit;
The vertical correction unit includes:Deep trouth straightening roll;
The deep trouth straightening roll is oppositely arranged, and elliptical tube processing is formed between the deep trouth straightening roll being oppositely arranged Channel.
Further, the bend unit includes:Roller and pre- oval roller;
The roller is used cooperatively with the pre- oval roller, so that the elliptical tube is from the roller and the pre- oval roller Pass through in the processing channel of formation, complete the winding of the bending to the elliptical tube.
Further, the clamping and conveying device includes:Shallow slot straightening roll;
The shallow slot straightening roll is oppositely arranged, by the shallow slot straightening roll that is oppositely arranged by the elliptical tube pinch to Next operating unit.
Further, the pre- ellipse element includes:Pre- ellipse roller;
The long axis D of the pre- oval roller is ranging from:120mm-134mm.
Further, the distance d of two notches of the pre- oval roller is ranging from:112mm-118mm.
Further, the depth r1 of the notch is ranging from:1mm-12mm.
Further, the width r2 of the notch is ranging from:2-14mm.
Further, the bend unit for make the stress of the elliptical tube that the pre- ellipse element processes into Row neutralizes, so that the integral strength enhancing of the elliptical tube.
Further, the elliptical tube for needing to process is delivered to the horizontal resistance straightening unit by the clamping and conveying device;
The horizontal resistance straightening unit is provided with one group of deep trouth straightening roll;
The elliptical tube come out from the horizontal resistance straightening unit enters the vertical resistance straightening unit;
The vertical resistance straightening unit is provided with one group of deep trouth straightening roll.
Further, enter the pre- ellipse element from the elliptical tube of the vertical resistance straightening unit output so that institute State the pre- ovality of elliptical tube ranging from:3%-6%.
Using bronze pan tube ovality control system provided by the invention, have the advantages that:
Bronze pan tube ovality control system provided by the invention, including:Clamping and conveying device, rectification unit, vertical correction Unit, pre- ellipse element and bend unit, the rectification unit include:Deep trouth straightening roll;Deep trouth straightening roll is oppositely arranged, And elliptical tube processing channel is formed between the deep trouth straightening roll being oppositely arranged, enter by the elliptical tube of rectification unit and hang down In straight correcting unit;Vertical correction unit includes:Deep trouth straightening roll;Deep trouth straightening roll is oppositely arranged, and the deep trouth being oppositely arranged Elliptical tube processing channel is formed between straightening roll.
Here by the way that the straightening roll of shallow slot form of the prior art to be made into the straightening roll of deep trouth form, to solve on business Poor problem, because when copper pipe diameter is slightly larger than standard size in practice, the problem of ovality is larger, and idler wheel edge can scrape copper, from And increase the qualification rate of the production of copper pipe.By using the straightening roll of deep trouth in rectification unit and vertical correction unit, Have for the total quality of copper pipe and be substantially improved, the aligning and set round to copper pipe play the role of extremely important.
Description of the drawings
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution of the prior art Embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, in being described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is bronze pan tube ovality control system complete layout provided in an embodiment of the present invention;
Fig. 2 is the structure diagram of deep trouth straightening roll provided in an embodiment of the present invention;
Fig. 3 is the structure diagram of shallow slot straightening roll provided in an embodiment of the present invention;
Fig. 4 is the structure diagram of roller provided in an embodiment of the present invention;
Fig. 5 is the close-up schematic view of the A of Fig. 4 provided in an embodiment of the present invention;
Fig. 6 is the structure diagram of pre- oval roller provided in an embodiment of the present invention;
Fig. 7 is the close-up schematic view of the B of Fig. 6 provided in an embodiment of the present invention.
Icon:100- clamping and conveying devices;200- rectification units;300- vertical correction units;400- is pre- oval single Member;500- bend units;600- deep trouth straightening rolls;700- shallow slot straightening rolls;800- rollers;The pre- oval rollers of 900-.
Specific embodiment
Technical scheme of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's all other embodiments obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " " center ", " on ", " under ", "left", "right", " vertical ", The orientation or position relationship of the instructions such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, merely to Convenient for the description present invention and simplify description rather than instruction or imply signified device or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ", " third " is only used for description purpose, and it is not intended that instruction or hint relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected;It can To be mechanical connection or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary, Ke Yishi Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
The specific embodiment of the present invention is described in detail below in conjunction with attached drawing.It should be understood that this place is retouched The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Fig. 1 is bronze pan tube ovality control system complete layout provided in an embodiment of the present invention;Fig. 2 is implemented for the present invention The structure diagram for the deep trouth straightening roll 600 that example provides;Fig. 3 is the structure of shallow slot straightening roll 700 provided in an embodiment of the present invention Schematic diagram;Fig. 4 is the structure diagram of roller 800 provided in an embodiment of the present invention;Fig. 5 is Fig. 4 provided in an embodiment of the present invention A close-up schematic view;Fig. 6 is the structure diagram of pre- oval roller 900 provided in an embodiment of the present invention;Fig. 7 is this hair The close-up schematic view of the B for Fig. 6 that bright embodiment provides.
Fig. 1-7 are please referred to, bronze pan tube ovality control system provided in an embodiment of the present invention is done below in conjunction with attached drawing It is described in detail.
A kind of bronze pan tube ovality control system that at least one embodiment of the present invention provides, including:Clamping and conveying device 100, Rectification unit 200, vertical correction unit 300, pre- ellipse element 400 and bend unit 500, rectification unit 200 wrap It includes:Deep trouth straightening roll 600;
Deep trouth straightening roll 600 is oppositely arranged, and it is logical that elliptical tube processing is formed between the deep trouth straightening roll 600 being oppositely arranged Road enters by the elliptical tube of rectification unit 200 in vertical correction unit 300;
Vertical correction unit 300 includes:Deep trouth straightening roll 600;
Deep trouth straightening roll 600 is oppositely arranged, and it is logical that elliptical tube processing is formed between the deep trouth straightening roll 600 being oppositely arranged Road.
It should be noted that here by the way that the straightening roll of shallow slot form of the prior art to be made into the aligning of deep trouth form Roller, to solve because of tolerance issues, because when copper pipe diameter is slightly larger than standard size in practice, ovality is larger, the meeting of idler wheel edge The problem of scraping copper, so as to increase the qualification rate of the production of copper pipe.Pass through rectification unit 200 and vertical correction unit 300 The middle straightening roll using deep trouth has the total quality of copper pipe and is substantially improved, and the aligning set round of copper pipe is played extremely Important role.
In addition, bend unit 500 includes:Roller 800 and pre- oval roller 900;
Roller 800 is used cooperatively with pre- oval roller 900, so that elliptical tube adds from roller 800 with what pre- oval roller 900 was formed Pass through in work channel, complete the bending winding to elliptical tube.
It should be noted that being used cooperatively by long axis semicircle and short axle semicircle, is folded over copper pipe with reaching Ensure better ovality in journey, reduce deformation ratio, and cause elliptical tube early period since pre- ellipse element 400 is pre- oval single Member 400 deforms, and then actively deforms copper pipe, then offseted by bending Passive deformation into bend unit 500, single in winding The ovality of the copper pipe ensured is realized at member.
In addition, clamping and conveying device 100 includes:Shallow slot straightening roll 700;
Shallow slot straightening roll 700 is oppositely arranged, and is pinched elliptical tube to next behaviour by the shallow slot straightening roll 700 being oppositely arranged Make unit.
Here shallow slot straightening roll 700 is a simple process for playing conveying and pinching, so that in transmission process Any damage will not be caused to copper pipe.
Specifically, elliptical tube mentioned in the present invention is copper pipe, is not to represent different tubing.
In addition, pre- ellipse element 400 includes:Pre- ellipse roller 900;
The long axis D of pre- ellipse roller 900 is ranging from:120mm-134mm.
The distance d of two notches of pre- ellipse roller 900 is ranging from:112mm-118mm.
The depth r1 of notch is ranging from:1mm-12mm.
The width r2 of notch is ranging from:2-14mm.
It should be noted that most suitable proportioning is obtained by multigroup experiment, to reach in order to which production pipe wall is relatively thin and straight During the bigger copper pipe of diameter, meet certain pre- ovality so that pre- ovality can reach 3%, 5% or 6%.
In addition, the stress of elliptical tube that bend unit 500 is used to process pre- ellipse element 400 is neutralized, with So that the integral strength enhancing of the elliptical tube.
Therefore pass through the roller 800 in the pre- oval roller 900 and bend unit 500 to pre- ovality unit and pre- ellipse The improvement of the structure size of roller 900, makes actively deform copper pipe early period, then is offseted by bending Passive deformation, subsequent The copper pipe of opposing circular is realized at rolling unit.
In addition, the elliptical tube for needing to process is delivered to horizontal resistance straightening unit by clamping and conveying device 100;
Horizontal resistance straightening unit is provided with one group of deep trouth straightening roll 600;
The elliptical tube come out from horizontal resistance straightening unit enters vertical resistance straightening unit;
Vertical resistance straightening unit is provided with one group of deep trouth straightening roll 600.
The bronze pan tube ovality control system of the present invention is illustrated above, still, the present invention is not limited to above-mentioned Specific embodiment without departing from the scope of the claims, can carry out various deformations or change.Present invention packet Include various modifications within the scope of the claims and change.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe is described in detail the present invention with reference to foregoing embodiments, it will be understood by those of ordinary skill in the art that:Its according to Can so modify to the technical solution recorded in foregoing embodiments either to which part or all technical features into Row equivalent replacement;And these modifications or replacement, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of bronze pan tube ovality control system, including:Clamping and conveying device, rectification unit, vertical correction unit, pre- ellipse Unit and bend unit, which is characterized in that
The rectification unit includes:Deep trouth straightening roll;
The deep trouth straightening roll is oppositely arranged, and it is logical that elliptical tube processing is formed between the deep trouth straightening roll being oppositely arranged Road enters by the elliptical tube of the rectification unit in the vertical correction unit;
The vertical correction unit includes:Deep trouth straightening roll;
The deep trouth straightening roll is oppositely arranged, and it is logical that elliptical tube processing is formed between the deep trouth straightening roll being oppositely arranged Road.
2. bronze pan tube ovality control system according to claim 1, which is characterized in that the bend unit includes:It is curved Roller and pre- oval roller;
The roller is used cooperatively with the pre- oval roller, so that the elliptical tube is formed from the roller and the pre- oval roller Processing channel in pass through, complete the bending to the elliptical tube winding.
3. bronze pan tube ovality control system according to claim 1, which is characterized in that the clamping and conveying device includes:It is shallow Slot straightening roll;
The shallow slot straightening roll is oppositely arranged, and is pinched the elliptical tube to next by the shallow slot straightening roll being oppositely arranged Operating unit.
4. bronze pan tube ovality control system according to claim 1, which is characterized in that the pre- ellipse element includes: Pre- ellipse roller;
The long axis D of the pre- oval roller is ranging from:120mm-134mm.
5. bronze pan tube ovality control system according to claim 4, which is characterized in that two slots of the pre- oval roller The distance d of mouth is ranging from:112mm-118mm.
6. bronze pan tube ovality control system according to claim 5, which is characterized in that the model of the depth r1 of the notch Enclose for:1mm-12mm.
7. bronze pan tube ovality control system according to claim 5, which is characterized in that the model of the width r2 of the notch Enclose for:2-14mm.
8. bronze pan tube ovality control system according to claim 1, which is characterized in that the bend unit is used to make institute It states the stress of the elliptical tube that pre- ellipse element processes to be neutralized, so that the integral strength of the elliptical tube increases By force.
9. bronze pan tube ovality control system according to claim 1, which is characterized in that the clamping and conveying device will need to add The elliptical tube of work is delivered to the horizontal resistance straightening unit;
The horizontal resistance straightening unit is provided with one group of deep trouth straightening roll;
The elliptical tube come out from the horizontal resistance straightening unit enters the vertical resistance straightening unit;
The vertical resistance straightening unit is provided with one group of deep trouth straightening roll.
10. bronze pan tube ovality control system according to claim 1, which is characterized in that from the vertical resistance straightening unit The elliptical tube of output enters the pre- ellipse element so that the pre- ovality of the elliptical tube is ranging from:3%-6%.
CN201711498198.0A 2017-12-29 2017-12-29 Copper Coil Ovality Control System Active CN108202095B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711498198.0A CN108202095B (en) 2017-12-29 2017-12-29 Copper Coil Ovality Control System

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711498198.0A CN108202095B (en) 2017-12-29 2017-12-29 Copper Coil Ovality Control System

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CN108202095A true CN108202095A (en) 2018-06-26
CN108202095B CN108202095B (en) 2024-04-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109676056A (en) * 2018-12-28 2019-04-26 纪雄伟 A kind of quadrangle R arc evaporators with special-shaped pipes production system and production method and evaporator

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09110292A (en) * 1995-10-23 1997-04-28 Hitachi Cable Ltd Winder of thin pipe
KR200373181Y1 (en) * 2004-10-23 2005-01-15 김광부 A correct apparatus of a metal pipe
CN202045188U (en) * 2011-04-29 2011-11-23 金川集团有限公司 Horizontal rewinding device for copper-nickel alloy disc stretched tube
CN102996647A (en) * 2012-12-10 2013-03-27 中山市盈科轴承制造有限公司 Bearing unit used for copper pipe straightening and applied copper pipe straightening device thereof
CN104588437A (en) * 2013-10-30 2015-05-06 朱建平 Production method and pipe-coiling device of non-ferrous metal coil pipes
CN106311800A (en) * 2015-06-17 2017-01-11 江苏兴荣高新科技股份有限公司 Winding method and winding machine
CN208033368U (en) * 2017-12-29 2018-11-02 重庆龙煜精密铜管有限公司 Bronze pan tube ovality control system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09110292A (en) * 1995-10-23 1997-04-28 Hitachi Cable Ltd Winder of thin pipe
KR200373181Y1 (en) * 2004-10-23 2005-01-15 김광부 A correct apparatus of a metal pipe
CN202045188U (en) * 2011-04-29 2011-11-23 金川集团有限公司 Horizontal rewinding device for copper-nickel alloy disc stretched tube
CN102996647A (en) * 2012-12-10 2013-03-27 中山市盈科轴承制造有限公司 Bearing unit used for copper pipe straightening and applied copper pipe straightening device thereof
CN104588437A (en) * 2013-10-30 2015-05-06 朱建平 Production method and pipe-coiling device of non-ferrous metal coil pipes
CN106311800A (en) * 2015-06-17 2017-01-11 江苏兴荣高新科技股份有限公司 Winding method and winding machine
CN208033368U (en) * 2017-12-29 2018-11-02 重庆龙煜精密铜管有限公司 Bronze pan tube ovality control system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109676056A (en) * 2018-12-28 2019-04-26 纪雄伟 A kind of quadrangle R arc evaporators with special-shaped pipes production system and production method and evaporator

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Inventor after: Liu Junbiao

Inventor after: Guo Wenzheng

Inventor after: Chang Junjie

Inventor after: Hu Tingming

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