CN108199245B - Automatic wire burying machine for electric brush - Google Patents
Automatic wire burying machine for electric brush Download PDFInfo
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- CN108199245B CN108199245B CN201810060204.2A CN201810060204A CN108199245B CN 108199245 B CN108199245 B CN 108199245B CN 201810060204 A CN201810060204 A CN 201810060204A CN 108199245 B CN108199245 B CN 108199245B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/12—Manufacture of brushes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/10—Connectors or connections adapted for particular applications for dynamoelectric machines
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- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses an automatic wire burying machine for an electric brush, wherein a fixing component is arranged on a mounting plate, adjusting components are arranged on the front side and the rear side of the fixing component, an electric brush piece blanking component is arranged above the fixing component, a cable fixed-length cutting component is arranged on the left side or the right side of the fixing component, and a fixing welding manipulator for fixing a cable on an electric brush piece is further arranged on the mounting plate. The electric brush thread burying machine has the advantages of high speed for electric brush thread burying processing, high automation, capability of greatly improving the electric brush thread burying efficiency, adaptability to electric brushes of different models, capability of only adjusting the positioning plate and the fixed-length assembly, and great improvement of the thread burying applicability.
Description
Technical Field
The invention relates to an automatic wire burying machine for an electric brush, and belongs to the technical field of electric brush wire burying equipment.
Background
At present, a brush is a conductive member that makes sliding contact with a moving member to form an electrical connection. Brushes are used in commutators or slip rings as sliding contacts for the conduction and extraction of current. It has excellent electric, heat and lubricating performance, certain mechanical strength and the instinct of inhibiting commutation spark. Almost all direct current motors as well as commutating motors use brushes, which are important components of the motor.
When the brush is manufactured, a cable needs to be fixed on the brush sheet, that is, the brush is buried. The existing brush wire embedding generally needs manual operation, firstly a cable penetrates into a brush sheet hole, and then welding or riveting fixation is carried out, and the manual operation mode wastes time and labor.
Aiming at the problems, the invention provides an automatic wire burying machine for electric brushes, which improves the efficiency of electric brush wire burying and reduces the labor intensity of people.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic line machine that buries of brush, its includes that mounting panel, adjusting part, fixed subassembly, brush piece unloading subassembly and cable fixed length cut the subassembly, a serial communication port, fixed subassembly is installed on the mounting panel, adjusting part sets up both sides around the fixed subassembly, the top of fixed subassembly is provided with brush piece unloading subassembly, the left side of fixed subassembly or right side are provided with the subassembly is cut to the cable fixed length, still be provided with on the mounting panel and fix the fixed welding manipulator on the brush piece with the cable.
Further, as preferred, fixed subassembly adopts two fixing bases of parallel arrangement, and the distance between two fixing bases suits with the thickness of brush piece, be provided with the line hole that supplies the cable to stretch into on the fixing base.
Further, as preferred, adjusting part includes fixed plate, adjust knob, screw rod and regulation locating plate, wherein, the fixed plate is fixed the front side and the rear side of mounting panel, threaded connection has the screw rod on the fixed plate, the outside of screw rod is provided with adjust knob, the medial extremity of screw rod is connected the regulation locating plate, through the regulation locating plate realizes the fore-and-aft direction location to the brush piece.
Further, as preferred, the subassembly is cut to cable fixed length includes length fixing seat, direction slip subassembly, length control subassembly, drive assembly and cable centre gripping clipper, wherein, but be provided with cable centre gripping clipper through the drive assembly reciprocating sliding drive in the length fixing seat, cable centre gripping clipper with be provided with the direction slip subassembly between the length fixing seat, still be provided with the length control subassembly to cable centre gripping clipper reciprocating motion stroke in the length fixing seat.
Further, as preferred, the direction slip subassembly includes guide block, slide, lower slider, goes up slide rail, lower slide rail, wherein, the cable fixed length cuts the subassembly and passes through the guide block is connected on going up the slide rail, it is in to go up the slide rail setting fixed length seat upper portion, the middle part of fixed length seat is provided with lower slide rail, gliding lower slider that is provided with on the lower slide rail, the lower terminal surface at the slide is connected to the lower slider, the up end of slide is connected on the guide block.
Further, as preferred, the length control assembly comprises a first limit switch and a second limit switch, the first limit switch and the second limit switch are arranged on the upper sliding rail in positions adjustable, and the first limit switch and the second limit switch are matched with the guide block to control the driving control assembly.
Further, as preferred, drive assembly adopts and drives actuating cylinder, it adopts the base to fix to drive actuating cylinder in the fixed length seat, the piston end that drives actuating cylinder connects and drives actuating seat, it is connected with lower slider fixed connection to drive actuating seat, the both ends of slide with be provided with the spring between the fixed length seat inner wall.
Further, as preferred, brush piece unloading subassembly includes hopper, initiative bull wheel, mount pad, positioning groove piece, follows the driving wheel, unloading board one, driving steamboat, transmission band, support column and unloading board two down, wherein, the hopper is fixed down on the mount pad, still be provided with the initiative bull wheel through the support column is fixed on the mount pad and follow the driving wheel, the transmission band transmission is adopted between initiative bull wheel and the follow driving wheel, the transmission band is located the lower extreme exit of hopper down, equidistant array is provided with the positioning groove piece on the transmission band, constructs to establish the constant head tank that prevents the brush piece in the location between the adjacent positioning groove piece, coaxial an organic whole is provided with the initiative steamboat on the initiative bull wheel, the initiative steamboat is connected to the vibration subassembly, the vibration subassembly sets up the hopper is inboard down, the upper end below of transmission band is provided with flitch one and unloading board two down, and the fixed seats are arranged right below the first blanking plate and the second blanking plate.
Further, preferably, the oscillating assembly comprises a supporting piece, an oscillating piece and an oscillating convex column, the supporting piece and the oscillating piece are integrally arranged, the supporting piece extends out of the lower hopper and is supported against the outer wall of the lower hopper, the oscillating piece extends into the lower hopper, the end part of the oscillating piece is supported against the outer circumference of the driving small wheel, a plurality of oscillating convex columns are arranged on the outer circumference of the driving small wheel in an array mode, the supporting piece and the oscillating piece are both of elastic piece structures, and the joint of the supporting piece and the oscillating piece is connected to the lower hopper through a torsion spring so that the supporting piece can be supported against the outer wall of the lower hopper constantly.
Further, preferably, the gap between two adjacent positioning groove blocks allows only one brush piece to be accommodated.
Compared with the prior art, the invention has the beneficial effects that:
the electric brush thread burying machine has the advantages of high speed for electric brush thread burying processing, high automation, capability of greatly improving the electric brush thread burying efficiency, adaptability to electric brushes of different models, capability of only adjusting the positioning plate and the fixed-length assembly, and great improvement of the thread burying applicability.
Drawings
FIG. 1 is a schematic top view of an automatic wire burying machine for electric brushes according to the present invention;
FIG. 2 is a schematic front view of a cable fixed-length cutting assembly of an automatic wire embedding machine for brushes according to the present invention;
FIG. 3 is a schematic view of a brush piece blanking assembly of the automatic wire burying machine for electric brushes according to the present invention;
the device comprises a mounting plate 1, a mounting plate 2, a fixing plate 3, an adjusting knob 4, a screw rod 5, an adjusting positioning plate 6, a fixing seat 7, an electric brush piece 8, a cable 9, a cable fixed-length cutting component 10, a fixed-length seat 11, an upper sliding rail 12, a limit switch I13, a limit switch II 14, a cable clamping cutting device 15, a guide block 16, a sliding seat 17, a reset spring 18, a lower sliding rail 19, a lower sliding block 20, a driving seat 21, a base 22, a fixed-length cylinder 23, a discharging hopper 24, a leaning piece 25, an oscillating piece 26, a driving large wheel 27, a mounting seat 28, a positioning groove block 29, a driven wheel 30, a discharging plate I31, a driving small wheel 32, a transmission belt 33, a supporting column 34, an oscillating convex column 35 and a discharging plate II.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an automatic line machine that buries of brush, it includes that mounting panel 1, adjusting part, fixed subassembly, brush piece unloading subassembly and cable fixed length cut subassembly 9, a serial communication port, fixed subassembly is installed on mounting panel 1, adjusting part sets up both sides around the fixed subassembly, the top of fixed subassembly is provided with brush piece unloading subassembly, the left side of fixed subassembly or right side are provided with the cable fixed length cuts subassembly 9, still be provided with on mounting panel 1 and fix the fixed welding machines hand (not shown in the figure) on the brush piece with the cable.
As shown in fig. 1, the fixing assembly adopts two fixing seats 6 arranged in parallel, the distance between the two fixing seats 6 is adapted to the thickness of the electric brush piece, and the fixing seats are provided with wire holes for the cables to extend into. The adjusting part comprises a fixing plate 2, an adjusting knob 3, a screw rod 4 and an adjusting positioning plate 5, wherein the fixing plate 2 is fixed on the front side and the rear side of the mounting plate 1, the screw rod 4 is connected to the fixing plate 2 in a threaded manner, the adjusting knob 3 is arranged on the outer side of the screw rod 4, the inner side end of the screw rod 4 is connected with the adjusting positioning plate 5, and the adjusting positioning plate 5 is used for positioning the front and rear directions of the electric brush piece.
As shown in fig. 2, the cable fixed-length cutting assembly includes a fixed-length seat 10, a guiding sliding assembly, a length control assembly, a driving assembly and a cable clamping cutter 14, wherein the cable clamping cutter 14 is arranged in the fixed-length seat and is driven by the driving assembly in a reciprocating sliding manner, the guiding sliding assembly is arranged between the cable clamping cutter and the fixed-length seat, and the length control assembly for the reciprocating stroke of the cable clamping cutter is further arranged in the fixed-length seat.
The direction slip subassembly includes guide block 15, slide 16, lower slider 19, goes up slide 11, lower slide 18, wherein, the subassembly is cut to the cable fixed length passes through guide block 15 is connected go up on the slide 11, it sets up to go up slide 11 decide length seat 10 upper portion, the middle part of deciding length seat 10 is provided with lower slide 18, gliding lower slider 19 that is provided with down on the slide 18 down, lower slider 19 is connected at the lower terminal surface of slide 16, the up end of slide 16 is connected on the guide block 15.
The length control assembly comprises a first limit switch 12 and a second limit switch 13, the positions of the first limit switch 12 and the second limit switch 13 can be adjusted on the upper sliding rail 11, and the first limit switch 12 and the second limit switch 13 are matched with the guide block 15 to control the driving control assembly.
The driving assembly adopts a driving cylinder 22, the driving cylinder 22 adopts a base 21 to be fixed in the fixed length seat 10, the piston end of the driving cylinder 22 is connected with a driving seat 20, the driving seat 20 is fixedly connected with a lower sliding block 19, and springs 17 are arranged between the two ends of the sliding seat and the inner wall of the fixed length seat.
As shown in fig. 3, the brush piece blanking assembly includes a blanking hopper 23, a driving large wheel 26, a mounting seat 27, a positioning groove block 28, a driven wheel 29, a blanking plate 30, a driving small wheel 31, a transmission belt 32, a support column 33 and a blanking plate 35, wherein the blanking hopper 23 is fixed on the mounting seat 27, the driving large wheel 26 and the driven wheel 29 are fixedly arranged on the mounting seat 27 through the support column 33, the driving large wheel 26 and the driven wheel 29 are transmitted by the transmission belt 32, the transmission belt 32 is located at a lower outlet of the blanking hopper 23, the positioning groove blocks 28 are arranged on the transmission belt at equal intervals, a positioning groove for preventing the brush piece is formed between the adjacent positioning groove blocks 28, the driving small wheel 31 is coaxially and integrally arranged on the driving large wheel, the driving small wheel is connected to an oscillation assembly, the oscillation assembly is arranged on the inner side of the blanking hopper, and a first blanking plate 30 and a second blanking plate 35 are arranged below the upper end of the conveying belt, and the fixing seat 6 is arranged under the first blanking plate and the second blanking plate.
In a preferred embodiment, the oscillating assembly includes a supporting piece 24, an oscillating piece 25 and an oscillating convex column 34, the supporting piece 24 and the oscillating piece 25 are integrally arranged, the supporting piece extends out of the outer side of the lower hopper and is arranged to be supported against the outer wall of the lower hopper, the oscillating piece extends into the lower hopper, the end of the oscillating piece is arranged to support against the outer circumference of the small driving wheel, a plurality of oscillating convex columns 34 are arranged on the outer circumference of the small driving wheel in an array manner, the supporting piece and the oscillating piece both adopt an elastic piece structure, and the joint of the supporting piece and the oscillating piece is connected to the lower hopper through a torsion spring so that the supporting piece can support against the outer wall of the lower hopper at any time.
Wherein, the clearance between two adjacent positioning groove blocks only allows to accommodate one brush piece.
The electric brush thread burying machine has the advantages of high speed for electric brush thread burying processing, high automation, capability of greatly improving the electric brush thread burying efficiency, adaptability to electric brushes of different models, capability of only adjusting the positioning plate and the fixed-length assembly, and great improvement of the thread burying applicability.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An automatic wire embedding machine for electric brushes comprises a mounting plate, an adjusting component, a fixing component, an electric brush piece blanking component and a cable fixed-length cutting component, and is characterized in that the fixing component is mounted on the mounting plate, the adjusting component is arranged on the front side and the rear side of the fixing component, the electric brush piece blanking component is arranged above the fixing component, the cable fixed-length cutting component is arranged on the left side or the right side of the fixing component, and a fixed welding manipulator for fixing the cable on an electric brush piece is further arranged on the mounting plate;
the cable fixed-length cut-off assembly comprises a fixed-length seat, a guide sliding assembly, a length control assembly, a driving assembly and a cable clamping cut-off device, wherein the cable clamping cut-off device is arranged in the fixed-length seat and can be driven in a reciprocating sliding mode through the driving assembly, the guide sliding assembly is arranged between the cable clamping cut-off device and the fixed-length seat, and the length control assembly for the reciprocating motion stroke of the cable clamping cut-off device is further arranged in the fixed-length seat;
the direction slip subassembly includes guide block, slide, lower slider, goes up slide rail, lower slide rail, wherein, the cable fixed length cuts the subassembly and passes through the guide block is connected on going up the slide rail, it sets up to go up the slide rail fixed length seat upper portion, the middle part of fixed length seat is provided with lower slide rail, gliding lower slider that is provided with down on the slide rail down, the lower terminal surface at the slide is connected to the lower slider, the up end of slide is connected on the guide block.
2. The automatic wire burying machine for electric brushes according to claim 1, is characterized in that: the adjusting component comprises a fixing plate, an adjusting knob, a screw rod and an adjusting positioning plate, wherein the fixing plate is fixed to the front side and the rear side of the mounting plate, the screw rod is connected to the fixing plate in a threaded mode, the adjusting knob is arranged on the outer side of the screw rod, the inner side end of the screw rod is connected with the adjusting positioning plate, and the adjusting positioning plate is used for achieving positioning of the front and the rear directions of the electric brush piece.
3. The automatic wire burying machine for electric brushes according to claim 1, is characterized in that: the length control assembly comprises a first limit switch and a second limit switch, the positions of the first limit switch and the second limit switch can be adjusted on the upper sliding rail, and the first limit switch and the second limit switch are matched with the guide block to control the drive control assembly.
4. The automatic wire burying machine for electric brushes according to claim 1, is characterized in that: the drive assembly adopts and drives actuating cylinder, it adopts the base to fix to drive actuating cylinder in the fixed length seat, the piston end that drives actuating cylinder connects and drives actuating seat, drive actuating seat and lower slider fixed connection, the both ends of slide with be provided with the spring between the fixed length seat inner wall.
5. The automatic wire burying machine for electric brushes according to claim 4, is characterized in that: the brush piece blanking assembly comprises a blanking hopper, a driving large wheel, a mounting seat, a positioning groove block, a driven wheel, a blanking plate I, a driving small wheel, a transmission belt, a support column and a blanking plate II, wherein the blanking hopper is fixed on the mounting seat, a driving large wheel and a driven wheel are fixedly arranged on the mounting seat through a support column, the driving large wheel and the driven wheel are driven by a transmission belt, the transmission belt is positioned at the outlet at the lower end of the discharging hopper, the transmission belt is provided with positioning groove blocks at equal intervals, positioning grooves for positioning the anti-brush sheets are formed between the adjacent positioning groove blocks, a small driving wheel is coaxially and integrally arranged on the large driving wheel and connected to the oscillating component, the vibrating component is arranged on the inner side of the discharging hopper, a first discharging plate and a second discharging plate are arranged below the upper end of the conveying belt, and a fixing seat is arranged under the first discharging plate and the second discharging plate.
6. The automatic wire burying machine for electric brushes according to claim 5, is characterized in that: the oscillating assembly comprises a supporting piece, an oscillating piece and an oscillating convex column, the supporting piece and the oscillating piece are integrally arranged, the supporting piece extends out of the lower hopper and is abutted against the outer wall of the lower hopper, the oscillating piece extends into the lower hopper, the end part of the oscillating piece is abutted against the outer circumference of the driving small wheel, a plurality of oscillating convex columns are arranged on the outer circumference of the driving small wheel in an array mode, the supporting piece and the oscillating piece are both of elastic piece structures, and the connecting part of the supporting piece and the oscillating piece is connected to the lower hopper through a torsion spring so that the supporting piece can be abutted against the outer wall of the lower hopper constantly.
7. The automatic wire burying machine for electric brushes according to claim 5, is characterized in that: the clearance between two adjacent positioning groove blocks only allows one brush piece to be accommodated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810060204.2A CN108199245B (en) | 2018-01-22 | 2018-01-22 | Automatic wire burying machine for electric brush |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810060204.2A CN108199245B (en) | 2018-01-22 | 2018-01-22 | Automatic wire burying machine for electric brush |
Publications (2)
| Publication Number | Publication Date |
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| CN108199245A CN108199245A (en) | 2018-06-22 |
| CN108199245B true CN108199245B (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810060204.2A Active CN108199245B (en) | 2018-01-22 | 2018-01-22 | Automatic wire burying machine for electric brush |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109375638B (en) * | 2018-11-23 | 2021-06-18 | 贵州航天特种车有限责任公司 | Attitude control test device and using method thereof |
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| CN101355222A (en) * | 2008-09-19 | 2009-01-28 | 神奇电碳集团有限公司 | Method for pressed forming multilayer electrical brush |
| CN101549417A (en) * | 2009-04-30 | 2009-10-07 | 湖南赛诺精密机器有限公司 | Automatic scissors apparatus of eletricity stranded wire |
| CN201518382U (en) * | 2009-10-12 | 2010-06-30 | 叶祥品 | Electric brush forming horizontal press machine with conducting wires |
| CN202076664U (en) * | 2011-05-27 | 2011-12-14 | 特耐斯（镇江）电碳有限公司 | Carbon brush automatic adhesive dispensing device |
| CN204538449U (en) * | 2015-05-06 | 2015-08-05 | 苏州中剑碳素制品有限公司 | The automatic line burying machine of a kind of carbon brush |
| CN105071183A (en) * | 2015-07-31 | 2015-11-18 | 重庆市河海碳素制品有限公司 | Graphite carbon brush forming machine material filling apparatus |
| CN105186257A (en) * | 2015-08-06 | 2015-12-23 | 重庆市河海碳素制品有限公司 | Graphite carbon brush forming machine |
| CN205790905U (en) * | 2016-05-16 | 2016-12-07 | 宾兴 | A kind of self-threading reason line production line |
-
2018
- 2018-01-22 CN CN201810060204.2A patent/CN108199245B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101355222A (en) * | 2008-09-19 | 2009-01-28 | 神奇电碳集团有限公司 | Method for pressed forming multilayer electrical brush |
| CN101549417A (en) * | 2009-04-30 | 2009-10-07 | 湖南赛诺精密机器有限公司 | Automatic scissors apparatus of eletricity stranded wire |
| CN201518382U (en) * | 2009-10-12 | 2010-06-30 | 叶祥品 | Electric brush forming horizontal press machine with conducting wires |
| CN202076664U (en) * | 2011-05-27 | 2011-12-14 | 特耐斯（镇江）电碳有限公司 | Carbon brush automatic adhesive dispensing device |
| CN204538449U (en) * | 2015-05-06 | 2015-08-05 | 苏州中剑碳素制品有限公司 | The automatic line burying machine of a kind of carbon brush |
| CN105071183A (en) * | 2015-07-31 | 2015-11-18 | 重庆市河海碳素制品有限公司 | Graphite carbon brush forming machine material filling apparatus |
| CN105186257A (en) * | 2015-08-06 | 2015-12-23 | 重庆市河海碳素制品有限公司 | Graphite carbon brush forming machine |
| CN205790905U (en) * | 2016-05-16 | 2016-12-07 | 宾兴 | A kind of self-threading reason line production line |
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| CN108199245A (en) | 2018-06-22 |
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Application publication date: 20180622 Assignee: Jiangsu Meichun Tools Co.,Ltd. Assignor: JIANGSU MINWEI ELECTRIC CARBON TECHNOLOGY Co.,Ltd. Contract record no.: X2022990000136 Denomination of invention: Brush automatic wire embedding machine Granted publication date: 20200828 License type: Exclusive License Record date: 20220309 |