CN108198657A - Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield - Google Patents
Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield Download PDFInfo
- Publication number
- CN108198657A CN108198657A CN201810018717.7A CN201810018717A CN108198657A CN 108198657 A CN108198657 A CN 108198657A CN 201810018717 A CN201810018717 A CN 201810018717A CN 108198657 A CN108198657 A CN 108198657A
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- Prior art keywords
- halogen
- core
- layer
- outside
- conductor
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0208—Cables with several layers of insulating material
- H01B7/0216—Two layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
The present invention relates to a kind of coal mine coal mining machine shields to monitor wrapping bag reinforced low smoke and zero halogen soft rubber cable, including master core and monitoring core, it is characterized in that:The master core includes power wire core conductor, extrudes the first insulating layer outside power wire core conductor, wrapped first Halogen semiconductive shielding layer outside the first insulating layer;The monitoring core includes control core conductor, and second insulating layer is extruded with outside control core conductor, the wrapped second Halogen semiconductive shielding layer outside second insulating layer, and monitoring core conductor is woven outside the second Halogen semiconductive shielding layer;Inner sheath is extruded using Halogen EVA protective cover materials outside the master core and monitoring core, aramid fiber braiding enhancement layer is woven outside inner sheath, oversheath is extruded using low smoke and zero halogen EVA protective cover materials outside aramid fiber braiding enhancement layer.The present invention disclosure satisfy that the low cigarette of cable, Halogen, low toxicity and fire-retardant requirement, improve the tensile property and service life of cable.
Description
Technical field
The present invention relates to a kind of coal mine coal mining machine shields to monitor wrapping bag reinforced low smoke and zero halogen soft rubber cable, belongs to and matches
Field of cable technology.
Background technology
Mine coal cutter shielding monitoring wrapping bag reinforced rubber jacketed flexible cable shield is mainly used for connecting silo shearer, to adopt
Coal machine transmits power and controls the connecting line of signal, its one end connection coal mining machine equipment, one end connection power supply.Using process
In, with the movement of coalcutter, it is in be wound-stretches under the cycle movement state that-winding again-stretches again always.Well
Lower tunnel is very narrow, and cable is possible to be injured by a crashing object at any time, pull.Due to the use of bad environments, the service life of cable is very
It is of short duration.Very short a period of time of often coming into operation will break down, and the normal power supply of coalcutter is caused to run, so as to direct shadow
Sound is mined and that tunnels is normally carried out.
The prior art there are it is following the problem of and shortcoming:
A, mine coal cutter shielding monitoring wrapping bag reinforced rubber jacketed flexible cable shield is commonly used frequently with haloflex or neoprene rubber
Glue material.But when a fire, light transmittance < 60% during cable fire, halogen gas content > 0.5%, poison exponent >
10, requirement of the national standard to low cigarette, Halogen, less toxic performance indicator can not be met;
B, non-low cigarette, Halogen, less toxic cable release a large amount of toxic, pernicious gas in burning.Underground operators are in height
In the gas of concentration, stimulation and murder by poisoning of the toxic gas to respiratory system hinder the escape in the personnel of underground.This " two
The number of injures and deaths accounts for the 70%~80% of the entire fire number of casualties in secondary disaster ";
C, the control conductor of mine coal cutter shielding monitoring wrapping bag reinforced soft rubber cable and monitoring core section are smaller, in frequency
During numerous bending folding and unfolding, disconnected core is easily caused.
Invention content
The purpose of the present invention is overcoming the deficiencies in the prior art, provide a kind of coal mine coal mining machine shield monitoring around
Reinforced low smoke and zero halogen soft rubber cable is wrapped, meets the low cigarette of cable, Halogen, low toxicity and fire-retardant requirement, improves the tension of cable
Performance and used life.
According to technical solution provided by the invention, the coal mine monitors wrapping bag reinforced low smoke and zero halogen rubber with coal mining machine shield
Sleeve flexible cable, including master core and monitoring core, it is characterized in that:The master core includes power wire core conductor, in power wire core
The first insulating layer is extruded outside conductor, wrapped one layer of first Halogen semiconductive shielding layer outside the first insulating layer;The monitoring core
Including control core conductor, control core conductor is twisted using copper wire and aramid yarn reinforcement, is squeezed outside control core conductor
Second insulating layer is surrounded by, wrapped one layer of second Halogen semiconductive shielding layer outside second insulating layer, in the second Halogen semiconductive screen
It covers and monitoring core conductor is woven outside layer;Inner sheath is extruded using Halogen EVA protective cover materials outside the master core and monitoring core,
One layer of aramid fiber braiding enhancement layer is woven outside inner sheath, extrudes one layer of oversheath outside aramid fiber braiding enhancement layer, oversheath is using low
Cigarette Halogen EVA protective cover materials.
Further, the power wire core conductor is twisted by tinned copper wire using regular structure.
Further, first insulating layer uses Halogen EPDM insulating materials.
Further, the second insulating layer uses Halogen EPDM insulating materials.
Further, it is led outside the second Halogen semiconductive shielding layer using aramid fiber and copper wire to weaving into monitoring core
Body.
Coal mine of the present invention monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield, employs new
Sheath material, i.e. low-smoke non-halogen flame-retardant EVA protective cover materials can improve the low cigarette of cable, Halogen, fire-retardant, less toxic performance.New electricity
Cable structure control core conductor center adds one aramid yarn, and aramid yarn and copper wire are used on its surface after control conductor extruded insulation
The mode of volume is woven, is used as monitoring core.This structure is by the control conductor of small bore and monitoring core processing one
It rises, increases the tension of control conductor and monitoring core, resistance to torsion ability, effectively both improved its service life.Restrictive coating uses
After extruding interior shield, weave one layer of aramid yarn braiding enhancement layer, after extrude outer shield, the entirety of cable can be effectively improved by this structure
Tensile capacity can effectively improve the service life of cable.
Description of the drawings
Fig. 1 is the structure that coal mine coal mining machine shield of the present invention monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable
Schematic diagram.
Reference sign:1- power wire cores conductor, 2- control core conductors, the first insulating layers of 3-, the first Halogens of 4- half
Conductive shielding layer, 5- inner sheaths, 6- monitoring cores conductor, 7- aramid yarns braiding enhancement layer, 8- oversheaths, 9- second insulating layers,
10- the second Halogen semiconductive shielding layers.
Specific embodiment
With reference to specific attached drawing, the invention will be further described.
As shown in Figure 1, coal mine of the present invention monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield
Including master core and monitoring core, the master core includes power wire core conductor 1, and power wire core conductor 1 is used by tinned copper wire
Regular structure is twisted, and the first insulating layer 3 is extruded outside power wire core conductor 1, and the first insulating layer 3 uses Halogen EPDM
Insulating materials, wrapped one layer of first Halogen semiconductive shielding layer 4 outside the first insulating layer 3;The monitoring core includes control line
Core conductor 2, control core conductor 2 are twisted using copper wire and aramid yarn reinforcement, and second is extruded with outside control core conductor 2
Insulating layer 9, second insulating layer 9 use Halogen EPDM insulating materials, wrapped one layer of second Halogen half outside second insulating layer 9
Conductive shielding layer 10, using aramid fiber and copper wire to weaving into monitoring core conductor 6 outside the second Halogen semiconductive shielding layer 10;Institute
It states and inner sheath 5 is extruded using Halogen EVA protective cover materials outside master core and monitoring core, one layer of aramid fiber braiding is woven outside inner sheath 5
Enhancement layer 7 extrudes one layer of oversheath 8 outside aramid fiber braiding enhancement layer 7, and oversheath 8 uses low smoke and zero halogen EVA protective cover materials.
Coal mine of the present invention monitors the production process of wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield:
(1)Power wire core conductor uses the 6th kind of tinned copper conductor of resistance to torsion, and regular structure is twisted;First insulating layer uses Halogen three
The ethylene propylene rubber insulated mixture of member, using vapor crosslinking continuous vulcanization, is surrounded with one layer of Halogen semiconductive outside conductor after insulation
Band, band is wrapped smooth, no bottom pour ladle;
(2)Control core conductor places an aramid yarn, outer layer tinned copper wire bundle strand using center;It is squeezed outside control core conductor
Packet second insulating layer, then on second insulating layer surface using tinned copper wire and aramid yarn to volume by the way of, be used as monitoring core;
(3)Cabling structure is 3+3, and stranding lay ratio is controlled within 8 times, and ensures each core even tension, center and surrounding
It is filled using EVA rubbers item, guarantee cable core rounding, it is not wrapped after stranding;
(4)One layer of low smoke and zero halogen EVA protective cover material is extruded after stranding, line face is bright and clean, rounding;
(5)One layer of aramid yarn of braiding weaves enhancement layer after extruding interior shield;
(6)Outer shield is closely extruded on aramid yarn braiding enhancement layer, shield using low-smoke non-halogen flame-retardant EVA rubber sleeve materials
Set surface is smooth, and rounding, color and luster is essentially the same, and section is without the visible stomata of eyesight and impurity.
In the present invention, the insulating materials of cable does not use halogen material around packaging material.Sheath material uses EVA rubbers
For glue material as sheath material, material EVA45 is matrix resin, and magnesium hydroxide is main flame retardant, anti-aging agent RD, in material not
Containing halogen, and with flame retardant property, so as to fulfill in burning low cigarette, Halogen, low toxicity performance.In control core conductor
The heart adds one aramid yarn, after control conductor extruded insulation on its surface using aramid yarn and copper wire to volume by the way of weave,
It is as monitoring core.This structure together with the processing of the control conductor of small bore and monitoring core, will increase control conductor and
The tension of monitoring core, resistance to torsion ability, had effectively both improved its service life.Restrictive coating weaves one layer using after extruding interior shield
Aramid yarn weave enhancement layer, after extrude outer shield, the whole tensile capacity of cable can be effectively improved by this structure, can be effectively improved
The service life of cable.
Claims (5)
1. a kind of coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield, including master core and monitoring line
Core, it is characterized in that:The master core includes power wire core conductor(1), in power wire core conductor(1)Extrude the first insulating layer outside
(3), in the first insulating layer(3)Outer wrapped one layer of first Halogen semiconductive shielding layer(4);The monitoring core includes control conductor
Conductor(2), control core conductor(2)It is twisted using copper wire and aramid yarn reinforcement, in control core conductor(2)It is extruded with outside
Second insulating layer(9), in second insulating layer(9)Outer wrapped one layer of second Halogen semiconductive shielding layer(10), in the second Halogen half
Conductive shielding layer(1)Outer braiding monitoring core conductor(6);Halogen EVA protective cover materials are used outside the master core and monitoring core
Extrude inner sheath(5), in inner sheath(5)Outer one layer of aramid fiber braiding enhancement layer of braiding(7), enhancement layer is woven in aramid fiber(7)It is outer to squeeze
Wrap one layer of oversheath(8), oversheath(8)Using low smoke and zero halogen EVA protective cover materials.
2. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special
Sign is:The power wire core conductor(1)It is twisted by tinned copper wire using regular structure.
3. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special
Sign is:First insulating layer(3)Using Halogen EPDM insulating materials.
4. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special
Sign is:The second insulating layer(9)Using Halogen EPDM insulating materials.
5. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special
Sign is:In the second Halogen semiconductive shielding layer(1)It is outer to use aramid fiber and copper wire to weaving into monitoring core conductor(6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810018717.7A CN108198657A (en) | 2018-01-09 | 2018-01-09 | Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810018717.7A CN108198657A (en) | 2018-01-09 | 2018-01-09 | Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield |
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Publication Number | Publication Date |
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CN108198657A true CN108198657A (en) | 2018-06-22 |
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CN201810018717.7A Pending CN108198657A (en) | 2018-01-09 | 2018-01-09 | Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109599205A (en) * | 2018-11-09 | 2019-04-09 | 安徽凌宇电缆科技有限公司 | A kind of intelligence engineering equipment uses optoelectronic composite cable |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202749120U (en) * | 2012-03-30 | 2013-02-20 | 无锡工艺职业技术学院 | Coal cutter flexible cable |
CN203521000U (en) * | 2013-10-11 | 2014-04-02 | 泛亚电缆集团有限公司 | Metal-shielding wrapping reinforced rubber-jacketed flexible cable for coal cutter |
CN104183305A (en) * | 2014-08-26 | 2014-12-03 | 山东华凌电缆有限公司 | Electric wire and cable for high-speed train and production method |
CN206116081U (en) * | 2016-10-14 | 2017-04-19 | 江苏中煤电缆有限公司 | Environment -friendly mining cable |
-
2018
- 2018-01-09 CN CN201810018717.7A patent/CN108198657A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202749120U (en) * | 2012-03-30 | 2013-02-20 | 无锡工艺职业技术学院 | Coal cutter flexible cable |
CN203521000U (en) * | 2013-10-11 | 2014-04-02 | 泛亚电缆集团有限公司 | Metal-shielding wrapping reinforced rubber-jacketed flexible cable for coal cutter |
CN104183305A (en) * | 2014-08-26 | 2014-12-03 | 山东华凌电缆有限公司 | Electric wire and cable for high-speed train and production method |
CN206116081U (en) * | 2016-10-14 | 2017-04-19 | 江苏中煤电缆有限公司 | Environment -friendly mining cable |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109599205A (en) * | 2018-11-09 | 2019-04-09 | 安徽凌宇电缆科技有限公司 | A kind of intelligence engineering equipment uses optoelectronic composite cable |
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Application publication date: 20180622 |
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RJ01 | Rejection of invention patent application after publication |