CN108198657A - Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield - Google Patents

Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield Download PDF

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Publication number
CN108198657A
CN108198657A CN201810018717.7A CN201810018717A CN108198657A CN 108198657 A CN108198657 A CN 108198657A CN 201810018717 A CN201810018717 A CN 201810018717A CN 108198657 A CN108198657 A CN 108198657A
Authority
CN
China
Prior art keywords
halogen
core
layer
outside
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810018717.7A
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Chinese (zh)
Inventor
陈明
徐庭元
刘景光
邓海军
丁兆彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zhongmei Cable Co Ltd
Original Assignee
Jiangsu Zhongmei Cable Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Zhongmei Cable Co Ltd filed Critical Jiangsu Zhongmei Cable Co Ltd
Priority to CN201810018717.7A priority Critical patent/CN108198657A/en
Publication of CN108198657A publication Critical patent/CN108198657A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0208Cables with several layers of insulating material
    • H01B7/0216Two layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Insulated Conductors (AREA)

Abstract

The present invention relates to a kind of coal mine coal mining machine shields to monitor wrapping bag reinforced low smoke and zero halogen soft rubber cable, including master core and monitoring core, it is characterized in that:The master core includes power wire core conductor, extrudes the first insulating layer outside power wire core conductor, wrapped first Halogen semiconductive shielding layer outside the first insulating layer;The monitoring core includes control core conductor, and second insulating layer is extruded with outside control core conductor, the wrapped second Halogen semiconductive shielding layer outside second insulating layer, and monitoring core conductor is woven outside the second Halogen semiconductive shielding layer;Inner sheath is extruded using Halogen EVA protective cover materials outside the master core and monitoring core, aramid fiber braiding enhancement layer is woven outside inner sheath, oversheath is extruded using low smoke and zero halogen EVA protective cover materials outside aramid fiber braiding enhancement layer.The present invention disclosure satisfy that the low cigarette of cable, Halogen, low toxicity and fire-retardant requirement, improve the tensile property and service life of cable.

Description

Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield
Technical field
The present invention relates to a kind of coal mine coal mining machine shields to monitor wrapping bag reinforced low smoke and zero halogen soft rubber cable, belongs to and matches Field of cable technology.
Background technology
Mine coal cutter shielding monitoring wrapping bag reinforced rubber jacketed flexible cable shield is mainly used for connecting silo shearer, to adopt Coal machine transmits power and controls the connecting line of signal, its one end connection coal mining machine equipment, one end connection power supply.Using process In, with the movement of coalcutter, it is in be wound-stretches under the cycle movement state that-winding again-stretches again always.Well Lower tunnel is very narrow, and cable is possible to be injured by a crashing object at any time, pull.Due to the use of bad environments, the service life of cable is very It is of short duration.Very short a period of time of often coming into operation will break down, and the normal power supply of coalcutter is caused to run, so as to direct shadow Sound is mined and that tunnels is normally carried out.
The prior art there are it is following the problem of and shortcoming:
A, mine coal cutter shielding monitoring wrapping bag reinforced rubber jacketed flexible cable shield is commonly used frequently with haloflex or neoprene rubber Glue material.But when a fire, light transmittance < 60% during cable fire, halogen gas content > 0.5%, poison exponent > 10, requirement of the national standard to low cigarette, Halogen, less toxic performance indicator can not be met;
B, non-low cigarette, Halogen, less toxic cable release a large amount of toxic, pernicious gas in burning.Underground operators are in height In the gas of concentration, stimulation and murder by poisoning of the toxic gas to respiratory system hinder the escape in the personnel of underground.This " two The number of injures and deaths accounts for the 70%~80% of the entire fire number of casualties in secondary disaster ";
C, the control conductor of mine coal cutter shielding monitoring wrapping bag reinforced soft rubber cable and monitoring core section are smaller, in frequency During numerous bending folding and unfolding, disconnected core is easily caused.
Invention content
The purpose of the present invention is overcoming the deficiencies in the prior art, provide a kind of coal mine coal mining machine shield monitoring around Reinforced low smoke and zero halogen soft rubber cable is wrapped, meets the low cigarette of cable, Halogen, low toxicity and fire-retardant requirement, improves the tension of cable Performance and used life.
According to technical solution provided by the invention, the coal mine monitors wrapping bag reinforced low smoke and zero halogen rubber with coal mining machine shield Sleeve flexible cable, including master core and monitoring core, it is characterized in that:The master core includes power wire core conductor, in power wire core The first insulating layer is extruded outside conductor, wrapped one layer of first Halogen semiconductive shielding layer outside the first insulating layer;The monitoring core Including control core conductor, control core conductor is twisted using copper wire and aramid yarn reinforcement, is squeezed outside control core conductor Second insulating layer is surrounded by, wrapped one layer of second Halogen semiconductive shielding layer outside second insulating layer, in the second Halogen semiconductive screen It covers and monitoring core conductor is woven outside layer;Inner sheath is extruded using Halogen EVA protective cover materials outside the master core and monitoring core, One layer of aramid fiber braiding enhancement layer is woven outside inner sheath, extrudes one layer of oversheath outside aramid fiber braiding enhancement layer, oversheath is using low Cigarette Halogen EVA protective cover materials.
Further, the power wire core conductor is twisted by tinned copper wire using regular structure.
Further, first insulating layer uses Halogen EPDM insulating materials.
Further, the second insulating layer uses Halogen EPDM insulating materials.
Further, it is led outside the second Halogen semiconductive shielding layer using aramid fiber and copper wire to weaving into monitoring core Body.
Coal mine of the present invention monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield, employs new Sheath material, i.e. low-smoke non-halogen flame-retardant EVA protective cover materials can improve the low cigarette of cable, Halogen, fire-retardant, less toxic performance.New electricity Cable structure control core conductor center adds one aramid yarn, and aramid yarn and copper wire are used on its surface after control conductor extruded insulation The mode of volume is woven, is used as monitoring core.This structure is by the control conductor of small bore and monitoring core processing one It rises, increases the tension of control conductor and monitoring core, resistance to torsion ability, effectively both improved its service life.Restrictive coating uses After extruding interior shield, weave one layer of aramid yarn braiding enhancement layer, after extrude outer shield, the entirety of cable can be effectively improved by this structure Tensile capacity can effectively improve the service life of cable.
Description of the drawings
Fig. 1 is the structure that coal mine coal mining machine shield of the present invention monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable Schematic diagram.
Reference sign:1- power wire cores conductor, 2- control core conductors, the first insulating layers of 3-, the first Halogens of 4- half Conductive shielding layer, 5- inner sheaths, 6- monitoring cores conductor, 7- aramid yarns braiding enhancement layer, 8- oversheaths, 9- second insulating layers, 10- the second Halogen semiconductive shielding layers.
Specific embodiment
With reference to specific attached drawing, the invention will be further described.
As shown in Figure 1, coal mine of the present invention monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield Including master core and monitoring core, the master core includes power wire core conductor 1, and power wire core conductor 1 is used by tinned copper wire Regular structure is twisted, and the first insulating layer 3 is extruded outside power wire core conductor 1, and the first insulating layer 3 uses Halogen EPDM Insulating materials, wrapped one layer of first Halogen semiconductive shielding layer 4 outside the first insulating layer 3;The monitoring core includes control line Core conductor 2, control core conductor 2 are twisted using copper wire and aramid yarn reinforcement, and second is extruded with outside control core conductor 2 Insulating layer 9, second insulating layer 9 use Halogen EPDM insulating materials, wrapped one layer of second Halogen half outside second insulating layer 9 Conductive shielding layer 10, using aramid fiber and copper wire to weaving into monitoring core conductor 6 outside the second Halogen semiconductive shielding layer 10;Institute It states and inner sheath 5 is extruded using Halogen EVA protective cover materials outside master core and monitoring core, one layer of aramid fiber braiding is woven outside inner sheath 5 Enhancement layer 7 extrudes one layer of oversheath 8 outside aramid fiber braiding enhancement layer 7, and oversheath 8 uses low smoke and zero halogen EVA protective cover materials.
Coal mine of the present invention monitors the production process of wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield:
(1)Power wire core conductor uses the 6th kind of tinned copper conductor of resistance to torsion, and regular structure is twisted;First insulating layer uses Halogen three The ethylene propylene rubber insulated mixture of member, using vapor crosslinking continuous vulcanization, is surrounded with one layer of Halogen semiconductive outside conductor after insulation Band, band is wrapped smooth, no bottom pour ladle;
(2)Control core conductor places an aramid yarn, outer layer tinned copper wire bundle strand using center;It is squeezed outside control core conductor Packet second insulating layer, then on second insulating layer surface using tinned copper wire and aramid yarn to volume by the way of, be used as monitoring core;
(3)Cabling structure is 3+3, and stranding lay ratio is controlled within 8 times, and ensures each core even tension, center and surrounding It is filled using EVA rubbers item, guarantee cable core rounding, it is not wrapped after stranding;
(4)One layer of low smoke and zero halogen EVA protective cover material is extruded after stranding, line face is bright and clean, rounding;
(5)One layer of aramid yarn of braiding weaves enhancement layer after extruding interior shield;
(6)Outer shield is closely extruded on aramid yarn braiding enhancement layer, shield using low-smoke non-halogen flame-retardant EVA rubber sleeve materials Set surface is smooth, and rounding, color and luster is essentially the same, and section is without the visible stomata of eyesight and impurity.
In the present invention, the insulating materials of cable does not use halogen material around packaging material.Sheath material uses EVA rubbers For glue material as sheath material, material EVA45 is matrix resin, and magnesium hydroxide is main flame retardant, anti-aging agent RD, in material not Containing halogen, and with flame retardant property, so as to fulfill in burning low cigarette, Halogen, low toxicity performance.In control core conductor The heart adds one aramid yarn, after control conductor extruded insulation on its surface using aramid yarn and copper wire to volume by the way of weave, It is as monitoring core.This structure together with the processing of the control conductor of small bore and monitoring core, will increase control conductor and The tension of monitoring core, resistance to torsion ability, had effectively both improved its service life.Restrictive coating weaves one layer using after extruding interior shield Aramid yarn weave enhancement layer, after extrude outer shield, the whole tensile capacity of cable can be effectively improved by this structure, can be effectively improved The service life of cable.

Claims (5)

1. a kind of coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield, including master core and monitoring line Core, it is characterized in that:The master core includes power wire core conductor(1), in power wire core conductor(1)Extrude the first insulating layer outside (3), in the first insulating layer(3)Outer wrapped one layer of first Halogen semiconductive shielding layer(4);The monitoring core includes control conductor Conductor(2), control core conductor(2)It is twisted using copper wire and aramid yarn reinforcement, in control core conductor(2)It is extruded with outside Second insulating layer(9), in second insulating layer(9)Outer wrapped one layer of second Halogen semiconductive shielding layer(10), in the second Halogen half Conductive shielding layer(1)Outer braiding monitoring core conductor(6);Halogen EVA protective cover materials are used outside the master core and monitoring core Extrude inner sheath(5), in inner sheath(5)Outer one layer of aramid fiber braiding enhancement layer of braiding(7), enhancement layer is woven in aramid fiber(7)It is outer to squeeze Wrap one layer of oversheath(8), oversheath(8)Using low smoke and zero halogen EVA protective cover materials.
2. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special Sign is:The power wire core conductor(1)It is twisted by tinned copper wire using regular structure.
3. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special Sign is:First insulating layer(3)Using Halogen EPDM insulating materials.
4. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special Sign is:The second insulating layer(9)Using Halogen EPDM insulating materials.
5. coal mine as described in claim 1 coal mining machine shield monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable, special Sign is:In the second Halogen semiconductive shielding layer(1)It is outer to use aramid fiber and copper wire to weaving into monitoring core conductor(6).
CN201810018717.7A 2018-01-09 2018-01-09 Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield Pending CN108198657A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810018717.7A CN108198657A (en) 2018-01-09 2018-01-09 Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810018717.7A CN108198657A (en) 2018-01-09 2018-01-09 Coal mine monitors wrapping bag reinforced low smoke and zero halogen soft rubber cable with coal mining machine shield

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CN108198657A true CN108198657A (en) 2018-06-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109599205A (en) * 2018-11-09 2019-04-09 安徽凌宇电缆科技有限公司 A kind of intelligence engineering equipment uses optoelectronic composite cable

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202749120U (en) * 2012-03-30 2013-02-20 无锡工艺职业技术学院 Coal cutter flexible cable
CN203521000U (en) * 2013-10-11 2014-04-02 泛亚电缆集团有限公司 Metal-shielding wrapping reinforced rubber-jacketed flexible cable for coal cutter
CN104183305A (en) * 2014-08-26 2014-12-03 山东华凌电缆有限公司 Electric wire and cable for high-speed train and production method
CN206116081U (en) * 2016-10-14 2017-04-19 江苏中煤电缆有限公司 Environment -friendly mining cable

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202749120U (en) * 2012-03-30 2013-02-20 无锡工艺职业技术学院 Coal cutter flexible cable
CN203521000U (en) * 2013-10-11 2014-04-02 泛亚电缆集团有限公司 Metal-shielding wrapping reinforced rubber-jacketed flexible cable for coal cutter
CN104183305A (en) * 2014-08-26 2014-12-03 山东华凌电缆有限公司 Electric wire and cable for high-speed train and production method
CN206116081U (en) * 2016-10-14 2017-04-19 江苏中煤电缆有限公司 Environment -friendly mining cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109599205A (en) * 2018-11-09 2019-04-09 安徽凌宇电缆科技有限公司 A kind of intelligence engineering equipment uses optoelectronic composite cable

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Application publication date: 20180622

RJ01 Rejection of invention patent application after publication