CN108197743A - A kind of prediction model flexible measurement method based on deep learning - Google Patents

A kind of prediction model flexible measurement method based on deep learning Download PDF

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CN108197743A
CN108197743A CN201711498840.5A CN201711498840A CN108197743A CN 108197743 A CN108197743 A CN 108197743A CN 201711498840 A CN201711498840 A CN 201711498840A CN 108197743 A CN108197743 A CN 108197743A
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data
historical data
variable
deep learning
model
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韩永明
张树恒
耿志强
朱群雄
徐圆
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/04Architecture, e.g. interconnection topology
    • G06N3/049Temporal neural networks, e.g. delay elements, oscillating neurons or pulsed inputs
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention discloses a kind of prediction model flexible measurement method based on deep learning, including:Obtain historical data;Historical data is carried out according to time window regular;Using Stationary Wavelet Transform extract it is regular after historical data multi-scale information;Multi-scale information current observable variable data corresponding with each time point are combined, to form sample data set;Training set and test set are formed according to sample data set;The depth model with attention mechanism is trained and tested using training set and test set, to form complete model;Predicted value is obtained according to current considerable measured data and complete model.Feature measured directly is difficult to for some significant variables among chemical process, prediction model flexible measurement method provided by the invention based on deep learning realizes the accurate prediction to the Unobservable variable among chemical process, reference index is provided for subsequent Energy Efficiency Analysis, so as to improve production capacity and reduce energy consumption.

Description

A kind of prediction model flexible measurement method based on deep learning
Technical field
The present invention relates to deep learning technology field more particularly to a kind of prediction model hard measurement sides based on deep learning Method.
Background technology
P-phthalic acid (Pure Terephthalic Acid, PTA) is as one of important chemical industry Organic Ingredients, quilt It is widely used in the various aspects such as chemical fibre, light industry, is the important embodiment of national economy.Correspondingly, PTA process units Energy consumption directly affects national economy, how to control the energy consumption in PTA production processes into the critical issue of Modernized Chemical Enterprises. PTA solvent systems are a parts crucial in PTA productions, and the consumption of wherein acetic acid is the important of measurement PTA process units Index is the primary evaluation means of assessment technique quality.Therefore, how to reduce the consumption of the acetic acid of tower top in solvent system into Optimize the main target of PTA production processes.
The prior art proposes many methods for analyzing efficiency problem, for example, by DEA Method (Data Envelopment Analysis, DEA) it be combined with each other with analytic hierarchy process (AHP) (Analytic Hierarchy Process, AHP) For analyzing the efficiency of the energy, energy consumption is reduced to improve energy utilization rate to complete decision.However, the above method can not all be realized Accurate prediction to acetic acid content among PTA production processes.
Invention content
To solve the above problems, the present invention provides a kind of prediction model flexible measurement method based on deep learning, at least portion Decompose above-mentioned technical problem of determining.
For this purpose, the present invention provides a kind of prediction model flexible measurement method based on deep learning, including:
Obtain historical data;
It is regular to historical data progress according to time window, so that the historical data and current observable variable data Form correspondence;
Using Stationary Wavelet Transform extract it is regular after historical data multi-scale information;
The multi-scale information current observable variable data corresponding with each time point are combined, to form sample Notebook data collection;
Training set and test set are formed according to the sample data set;
The depth model with attention mechanism is trained and tested using the training set and the test set, with Form complete model;
Predicted value is obtained according to current considerable measured data and the complete model.
Optionally, it is described using Stationary Wavelet Transform extract it is regular after historical data multi-scale information the step of wrap It includes:
The data of each time point are decomposed using Stationary Wavelet Transform, are to obtain the approximate of multigroup different scale Number and detail coefficients:
Wherein,WithFor kth group variable historical data i-stage decompose as a result, and
Optionally, it further includes:
The complete model is evaluated using root-mean-square error and average relative error;
The calculation formula of the root-mean-square error is:
The calculation formula of the average relative error is:
Wherein, yiFor the true output of i-th group of sample, prediThe predicted value of depth model for i-th group of sample,For yi It is after renormalization as a result,For prediResult after renormalization.
Optionally, include after the step of acquisition historical data:
The historical data is normalized:
Wherein, historical dataxtRepresent all variable states of t moment Chemical Manufacture;X= [x1..., xk], xkRepresent the state of kth variable;Represent that kth variable is all history numbers among this all segment datas According to minimum value;Represent maximum value of the kth variable for all historical datas among this all segment datas.
The present invention has following advantageous effects:
Prediction model flexible measurement method provided by the invention based on deep learning includes:Obtain historical data;According to when Between window the historical data is carried out it is regular so that the historical data and current observable variable data form correspondence; Using Stationary Wavelet Transform extract it is regular after historical data multi-scale information;By the multi-scale information and each time The corresponding current observable variable data of point are combined, to form sample data set;It is formed and instructed according to the sample data set Practice collection and test set;The depth model with attention mechanism is trained and surveyed using the training set and the test set Examination, to form complete model;Predicted value is obtained according to current considerable measured data and the complete model.For chemical process Among some significant variables be difficult to feature measured directly, the prediction model hard measurement provided by the invention based on deep learning Method realizes the accurate prediction to the Unobservable variable among chemical process, and providing reference for subsequent Energy Efficiency Analysis refers to Mark, so as to improve production capacity and reduce energy consumption.
Description of the drawings
Fig. 1 is the flow chart of the prediction model flexible measurement method based on deep learning that the embodiment of the present invention one provides;
Fig. 2 is the network model schematic diagram that the embodiment of the present invention one provides;
Fig. 3 is the training result schematic diagram that the embodiment of the present invention one provides;
Fig. 4 is the prediction difference schematic diagram that the embodiment of the present invention one provides.
Specific embodiment
For those skilled in the art is made to more fully understand technical scheme of the present invention, the present invention is carried below in conjunction with the accompanying drawings The prediction model flexible measurement method based on deep learning supplied is described in detail.
Embodiment one
Due to the promotion of calculated performance and the rise of computational intelligence, deep learning has obtained the more and more extensive concern of people And research, and achieve extraordinary result in some fields.Based on convolutional neural networks (Convolutional Neural Networks, CNN) various models all achieve good achievement in the various aspects of visual field.Exclusively for sequence data The Recognition with Recurrent Neural Network (Recurrent Neural Networks, RNNs) of design sequence data prediction as speech analysis, Natural language processing etc. all achieves good achievement.Many fields are all gone to analyze and be solved in the method for trial deep learning Problem.Different sampling intervals and the method for sampling in time series, it will lead to time series data complicated and changeable in itself.Cause This, there has been proposed the methods of multiscale analysis, obtain feature of the time series data under different scale and resolution ratio, quite In the signal for time series data being resolved into different frequency, the most common multiscale analysis method used in practical operation for Wavelet decomposition and empirical mode decomposition.
Industrial data measures to obtain to equipment in different time points, therefore industrial data is very typical Sequence data.According to this feature, the present embodiment proposes a kind of time series predicting model based on deep learning, for complete The accurate prediction of pairs of industrial data key variables.This implementation example first by industrial data carry out regular history of forming data with it is pre- Then the corresponding form of measured data carries out multi-resolution decomposition with Stationary Wavelet Transform to historical data, historical data and currently Observable variable combines to form entire sample, above-mentioned sample be used for Unobservable variable or " difficulty " observational variable into Row prediction.In order to obtain complete model, all samples are carried out tissue by the present embodiment, form training set and test set to depth Model is trained, finally new data is carried out with same method it is regular, decompose, most at last it is regular, decompose after new number Prediction result is obtained according to depth model is put into.These prediction results provide reference index for subsequent Energy Efficiency Analysis, so as to improve Production capacity and reduction energy consumption.
Fig. 1 is the flow chart of the prediction model flexible measurement method based on deep learning that the embodiment of the present invention one provides.Such as Shown in Fig. 1, the prediction model flexible measurement method provided in this embodiment based on deep learning includes:Obtain historical data;According to Time window is regular to historical data progress, so that the historical data forms corresponding pass with current observable variable data System;Using Stationary Wavelet Transform extract it is regular after historical data multi-scale information;By the multi-scale information and each Time point, corresponding current observable variable data were combined, to form sample data set;According to the sample data set shape Into training set and test set;The depth model with attention mechanism is trained using the training set and the test set And test, to form complete model;Predicted value is obtained according to current considerable measured data and the complete model.
The present embodiment obtains the industrial data of one section of continuous time firstxtRepresent that t moment chemical industry is given birth to Produce all variable states of equipment;X=[x1..., xk], wherein xkRepresent the state of kth variable.In order to train depth model, this Industrial data D is normalized in embodiment:
Wherein,Represent minimum value of the kth variable for all historical datas among this all segment datas,Table Show maximum value of the kth variable for all historical datas among this all segment datas.
The present embodiment predicts current unobservable data with the industrial data of the past period, it is therefore desirable to These time series datas are carried out with regular, the regular form for forming needs, that is, the form used for neural network.It is false If the time span is n, the present embodiment uses the additional current observable variable data of industrial data at n group time points in the past, right Current unobservable dataIt is predicted, wherein p is the mark of key variables for needing to predict.In order to facilitate nerve net below The training of network needs data to be arranged, and is formed and current considerable measured data and current key variable are added per n groups industrial data The corresponding form of data, the form are as follows:
Wherein,Represent t moment L observable variables.
The complexity of chemical industry equipment causes chemical engineering data to be also extremely complex, in order to reduce the complexity of data, needs These data are carried out to simplify decomposition.The present embodiment using Stationary Wavelet Transform (Stationary Wavelet Transform, SWT multi-resolution decomposition) is carried out to the historical information of industrial data, the data at each n time points are decomposed to obtain it is multigroup not With the approximation coefficient and detail coefficients of scale:
Wherein,WithFor kth group variable historical data i-stage decompose as a result, and Therefore, each group of variable can obtain p+1 row multi-scale informations, these multi-scale informations represent industrial data when different Between tendency information under scale different frequency.
The present embodiment has set up a deep learning model dedicated for sequence information, and RNNs is used exclusively for processing sequence The neural network model of column information, the current output of the neural network model is related with the output at front all time points, however The information of whole prior time points is not needed to sometimes, but only that a part of information for paying special attention to prior time can With.Therefore, the deep learning model that the present embodiment uses is that have the length of attention mechanism memory network (Attention in short-term Long Short-Term Memory, Attention LSTM) model, it allows for that the chemical engineering data predicted is needed more to close in this way Lie in the information of interest of front.Long memory network in short-term increases one on traditional RNNs forgets door will recall to control Memory length, it is as follows in the computational methods of t moment:
ft=σ (Wf·[ht-1, xt]+bf)
it=σ (Wi·[ht-1, xt]+bi)
Ot=σ (Wo·[ht-1, xt]+bo)
ht=ot*tanh(Ct)
Wherein, W is weights, and b is biasing, and σ is activation primitive htOutput for t moment hidden layer.Attention mechanism is phase Output has been contacted with correlated inputs when in increasing a weight to the input space for different inputs, being also achieved that Come.
Wherein,α is a weight matrix, it represent which information it is emphasized that:
eij=a (si-1, hj)
Wherein, s is the output of the full articulamentum of a saving sequence information.
The present embodiment divides training set and test set is trained and tests to deep learning model, here using mean square error Difference learns as error function for the error back propagation of neural network, and the mean square error is:
After training model, the present embodiment is according to the method tissue data of front, before then being carried out using depth model Feedback calculates, by the result of acquisition by renormalization, the key variables information as predicted:
The present embodiment evaluates the complete model using root-mean-square error and average relative error, so as to model As a result quality is evaluated.
The calculation formula of the root-mean-square error is:
The calculation formula of the average relative error is:
Wherein, yiFor the true output of i-th group of sample, prediThe predicted value of depth model for i-th group of sample,For yi It is after renormalization as a result,For prediResult after renormalization.
The present embodiment using a PTA data instance illustrate technical solution provided in this embodiment specific implementation details and Mode.The present embodiment has chosen 17 factors that can influence tower top acetic acid consumption, and the factor is as described in Table 1, then this reality It is exactly to predict the consumption of acetic acid using this 17 variables to apply example.
Table 1 influences the factor of acetic acid consumption
This group of data one provided in this embodiment share the data at 173 time points, and each time point has corresponded to above The consumption data of the measured value of 17 influence factors and the time point acetic acid.First, the present embodiment using formula (1) to data into Row normalized so that the value of each variable of entire data is in [0,1].Then, the present embodiment utilizes above-mentioned side Method is regular to the progress of these data, chooses n=10, that is, the historical data at 10 time points before utilizing is along with current 17 A observable data predict current significant variable acetic acid consumption to realize.It is important for historical information The consumption of variable acetic acid is known, therefore historical information here is complete 18 groups of data.The acetic acid at current time disappears Consumption is unknown, this needs is predicted, therefore there was only 17 variables for current time.
In order to obtain the data that can be used by neural network model, the present embodiment is by the data and length at each time point The historical information spent for 10 is stacked so that each moment corresponds to the historical information at 10 time points, allows for so originally Dimension size is the data that the data of [18] become that dimension size is [10,18].When the present embodiment uses formula (2) each Between put 10 historical informations of upper every group of variable and carry out stationary wavelet decomposition, Stationary Wavelet Transform used herein is dmey small echos Function, Decomposition order 1, that is to say, that each group of variable has all been broken down into the factor data that two groups of sizes are all 10, in total There are 18 groups of variables.Present data dimension size becomes [10,36], and the observable variable dimension size at current time is [17,1], These data are the reference data to give a forecast at the moment among the model.
By obtaining 163 groups of data after regular, in order to train neural network, entire data set be divided into training set and Test set.Due to being sequence data, because without random manner is taken to divide data set, but simply 70 groups of numbers below According to as test set, 93 groups of data of front are as training set.
Fig. 2 is the network model schematic diagram that the embodiment of the present invention one provides.As shown in Fig. 2, the present embodiment uses depth Frame Keras is practised to build deep learning model, for current time, the historical information conduct at all 10 time points Then 17 observable variables at above-mentioned input and current time are stitched together, then by the input of Attention LSTM The last one full articulamentum is put into, the output of model is final output, also as needs the data predicted.Specific network ginseng Number is as follows:
● input dimension:[None, 10,36]
● time stride:10
● FC1 node sizes:50
● LSTM node sizes:50
● the LSTM numbers of plies:1
● FC2 node sizes:100
● each layer activation primitive:tanh
● error function:Referring to the MSE of formula (3)
Finally, the training result and test result that the present embodiment obtains are as shown in table 2:
Table 2PTA network training results
Fig. 3 is the training result schematic diagram that the embodiment of the present invention one provides.As shown in figure 3, the present embodiment delineates in detail Thin prediction result curve.Fig. 4 is the prediction difference schematic diagram that the embodiment of the present invention one provides.As shown in figure 4, the present embodiment is painted The prediction difference of depth model is made.The present embodiment uses the model and extreme learning machine to verify the validity of model (Extreme Learning Machine, ELM) network and multilayer perceptron (Multi-Layer Perceptron, MLP) net Network carries out Comparative result, and judgment criteria is ARGE (%), and comparing result is as shown in table 3:
3 model comparing result of table
As shown in Table 3, the performance of complete model provided in this embodiment will be substantially better than MLP and ELM.Therefore, by this Model can obtain a fairly accurate predicted value of acetic acid consumption among PTA techniques, which can be used as efficiency etc. The estimation and differentiation of grade.For example, the acetic acid consumption of the 138th group of data display equipment is obtained according to Fig. 4 will be significantly greater than model Anticipated output, show that energy utilization rate is relatively low at this time, need to be correspondingly improved measure to improve energy utilization rate, with reduce Energy consumption level.
Prediction model flexible measurement method provided in this embodiment based on deep learning includes:Obtain historical data;According to Time window is regular to historical data progress, so that the historical data forms corresponding pass with current observable variable data System;Using Stationary Wavelet Transform extract it is regular after historical data multi-scale information;By the multi-scale information and each Time point, corresponding current observable variable data were combined, to form sample data set;According to the sample data set shape Into training set and test set;The depth model with attention mechanism is trained using the training set and the test set And test, to form complete model;Predicted value is obtained according to current considerable measured data and the complete model.For Chemical Manufacture Some significant variables among process are difficult to feature measured directly, the prediction model provided in this embodiment based on deep learning Flexible measurement method realizes the accurate prediction to the Unobservable variable among chemical process, is provided for subsequent Energy Efficiency Analysis Reference index, so as to improve production capacity and reduce energy consumption.
It is understood that the principle that embodiment of above is intended to be merely illustrative of the present and the exemplary implementation that uses Mode, however the present invention is not limited thereto.For those skilled in the art, in the essence for not departing from the present invention In the case of refreshing and essence, various changes and modifications can be made therein, these variations and modifications are also considered as protection scope of the present invention.

Claims (4)

1. a kind of prediction model flexible measurement method based on deep learning, which is characterized in that including:
Obtain historical data;
It is regular to historical data progress according to time window, so that the historical data is formed with current observable variable data Correspondence;
Using Stationary Wavelet Transform extract it is regular after historical data multi-scale information;
The multi-scale information current observable variable data corresponding with each time point are combined, to form sample number According to collection;
Training set and test set are formed according to the sample data set;
The depth model with attention mechanism is trained and tested using the training set and the test set, to be formed Complete model;
Predicted value is obtained according to current considerable measured data and the complete model.
2. the prediction model flexible measurement method according to claim 1 based on deep learning, which is characterized in that the use The step of multi-scale information of historical data after Stationary Wavelet Transform extraction is regular, includes:
The data of each time point are decomposed using Stationary Wavelet Transform, with obtain the approximation coefficient of multigroup different scale and Detail coefficients:
Wherein,The historical data of kth group variable i-stage decompose as a result, and
3. the prediction model flexible measurement method according to claim 1 based on deep learning, which is characterized in that further include:
The complete model is evaluated using root-mean-square error and average relative error;
The calculation formula of the root-mean-square error is:
The calculation formula of the average relative error is:
Wherein, yiFor the true output of i-th group of sample, prediThe predicted value of depth model for i-th group of sampleFor yiAnti- normalizing Result after changeFor prediResult after renormalization.
4. the prediction model flexible measurement method according to claim 1 based on deep learning, which is characterized in that the acquisition Include after the step of historical data:
The historical data is normalized:
Wherein, historical dataxtRepresent all variable states of t moment Chemical Manufacture;X=[x1..., xk], xkRepresent the state of kth variable;Represent among this all segment datas kth variable for all historical datas most Small value;Represent maximum value of the kth variable for all historical datas among this all segment datas.
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