CN108193398A - A kind of machine head of embroidery machine and there is the embroidery machine embroidered every head - Google Patents
A kind of machine head of embroidery machine and there is the embroidery machine embroidered every head Download PDFInfo
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- CN108193398A CN108193398A CN201810119134.3A CN201810119134A CN108193398A CN 108193398 A CN108193398 A CN 108193398A CN 201810119134 A CN201810119134 A CN 201810119134A CN 108193398 A CN108193398 A CN 108193398A
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- shank
- needle bar
- head
- embroidery
- embroidered
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- 238000009956 embroidering Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 31
- 230000033001 locomotion Effects 0.000 description 15
- 210000002683 foot Anatomy 0.000 description 10
- 230000006870 function Effects 0.000 description 9
- 238000009434 installation Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000002441 reversible effect Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
- D05C11/02—Machine needles
- D05C11/04—Arrangements for fastening or inserting in bars or carriers
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
- D05C11/02—Machine needles
- D05C11/06—Needle-driving or control mechanisms
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a kind of machine head of embroidery machine and there is the embroidery machine embroidered every head, belong to embroidery machine field, head includes casing and the needle bar frame on casing, needle bar frame can be moved back and forth relative to casing, needle bar frame is equipped with the first shank, the second shank and every head embroidered needle bar, needle bar driver there are two being set on casing, when head embroidered needle bar, another needle bar driver and the first shank, the second shank are staggered on the moving direction of needle bar frame and in zero load for one of needle bar driver driving.Being combined every head embroidered needle bar on adjacent head can realize the embroidery function of every head embroidery, enriching head in the case where that need not shut down part head.Due to realizing clutch by the way of misplacing on the moving direction of needle bar frame with shank using needle bar driver, without the driving member that electromagnet is added on head and needle bar driver is driven to rotate under the drive of electromagnet, the structure for being conducive to simplified head, the assembling for reducing head takes and the production cost of control head.
Description
Technical field
The present invention relates to embroidery machine technical field more particularly to a kind of machine head of embroidery machine, in addition, the invention further relates to uses
The embroidery machine for having the function of to embroider every head of such head.
Background technology
The embroidery head of the head of common embroidery machine during the work time is away from usually fixed, if wanting to adjust the thorn of embroidery machine
Head is embroidered away from needing to shut down the part head on embroidery machine, such as shut down the head of 1,3,5,7 odd bits, it is even to pass through 2,4,6,8 etc.
The head of numerical digit realizes double purpose of the head away from embroidery, it is such change embroidery head away from mode also referred to as embroider every head.Using
Such mode adjust embroidery head away from when, need to shut down part head, the working performance and working efficiency of embroidery machine can so be made
Into large effect.
In order to solve by shut down part head realize when head is embroidered there are the drawbacks of, some producers are to existing embroidery machine
Head improved, two needle bar drivers on same head are set, and electromagnet are added on head.Embroidery machine
When carrying out plain embroidery, two needle bar drivers respectively drive two corresponding shanks.It needs to carry out when head is embroidered, electromagnet passes through
Driving member drives one of needle bar driver to rotate by a certain angle relative to guiding axis, makes the card slot and needle on needle bar driver
Fixture block on bar is staggered in the circumferential, realizes that the transmission between needle bar driver and shank is detached from this.Using such mode reality
Now when head is embroidered, need through the normally opened electromagnet of electric control gear, since the frequency that needle bar driver moves back and forth is larger, electromagnetism
Ironworker is easily damaged after making a period of time.In addition, since electromagnet is typically mounted at the inside of head, be not easy to repair and
It replaces.Furthermore in order to realize driving of the electromagnet to needle bar driver, needing to add between electromagnet and needle bar driver must
The driving member wanted due to the inner space very little of head, can so increase head assembling difficulty, can also increase being produced into for head
This.
Invention content
In order to solve above-mentioned shortcoming and defect in the prior art, the present invention provides one kind without electromagnet
The machine head of embroidery machine embroidered every head can be realized.
In order to realize above-mentioned technical purpose, machine head of embroidery machine provided by the invention, the needle including casing and on casing
Bridge, needle bar frame can be moved back and forth relative to casing, and needle bar frame is equipped with the first shank, the second shank and every head embroidered needle
Bar is set on casing there are two needle bar driver, and when head embroidered needle bar, another shank drives for one of them described needle bar driver driving
Dynamic device and the first shank, the second shank are staggered on the moving direction of needle bar frame and in zero loads.
Preferably, first shank includes shank I and shank II, and the second shank includes shank III and shank IV, shank
Ith, shank II, be sequentially arranged on needle bar frame every head embroidered needle bar, shank III and shank IV.
Preferably, the shank I, shank II, every head embroidered needle bar, shank III and shank IV along needle bar frame moving direction from
It is sequentially arranged on needle bar frame after forward direction, the centre-to-centre spacing between shank I and shank II is S1, between head embroidered needle bar and shank II
Centre-to-centre spacing is L1, L1=S1;Alternatively, the shank I, shank II, every head embroidered needle bar, the shifting of shank III and shank IV along needle bar frame
Dynamic direction is sequentially arranged on needle bar frame from back to front, and the centre-to-centre spacing between shank III and shank IV is S2, every head embroidered needle bar and needle
Centre-to-centre spacing between bar III is L2, L2=S2.
Preferably, first shank is equipped with one, and the second shank is equipped with one, the first shank, every head embroidered needle bar and the
Two shanks are sequentially arranged on needle bar frame.
Preferably, first shank, be equidistantly set on needle bar frame every head embroidered needle bar and the second shank.
Preferably, first shank and the second shank are equipped with the eedle for embroidery, and head has plain embroidery state, machine
For head under plain embroidery state, two needle bar drivers respectively drive the first shank and the second shank;Alternatively, first shank and
Second shank is equipped with the carving hole needle for carving hole, and there is head tack to carve poroid state, and head is in tack and carves under poroid state, and two
A needle bar driver respectively drives the first shank and the second shank.
Preferably, the casing is equipped with two guiding axis, and two needle bar drivers are sheathed on respectively on two guiding axis,
And needle bar driver can move back and forth along the axial direction of guiding axis.
Preferably, circumferential position limiting structure is equipped between the needle bar driver and guiding axis.
Preferably, the top of the needle bar frame is equipped with the first shank, the second shank, every head embroidered needle bar corresponding the
One thread take-up tension lever, the second thread take-up tension lever embroider thread take-up tension lever every head, and casing is equipped with taking-up frame, set that there are two take-up rollers on taking-up frame;Its
In take-up roller with when head embroiders thread take-up tension lever cooperation, another take-up roller and the first thread take-up tension lever, the second thread take-up tension lever are in shank
It is staggered on the moving direction of frame and in zero load.
After adopting the above technical scheme, machine head of embroidery machine provided by the invention has the following advantages that:
1st, machine head of embroidery machine provided by the invention improves the structure of existing machine head of embroidery machine, adds on head
If every combining and being realized in the case where part head need not be shut down every head every head embroidered needle bar on head embroidered needle bar, adjacent head
It embroiders, enriches the embroidery function of head.
Head is carried out when head is embroidered, and a needle bar driver every the cooperation of head embroidered needle bar with driving every head embroidered needle bar back and forth
Embroidery is realized in movement, and another needle bar driver is staggered with other shanks on the moving direction of needle bar frame, is realized and other needles
Transmission separation between bar, in light condition when another needle bar driver moves back and forth, will not drive other shanks to run, keep away
Exempt to being impacted every head embroidery.Due to using needle bar driver side corresponding with shank or dislocation on the moving direction of needle bar frame
Formula realizes clutch, without the transmission that electromagnet is added on head and needle bar driver is driven to rotate under the drive of electromagnet
Part, the assembling for being conducive to simplify the structure of head, reduction head take and control the production cost of head.
2nd, single needle rod structure may be used in the first shank and the second shank, can also use crosspointer rod structure.When the first needle
Bar and the second shank are respectively provided with two and for when embroidering, shank I and shank III to wear the yarn of same color, shank II and needle
Bar IV wears the yarn of another color, realizes on same head double-colored embroidery purpose in the case of two groups of crosspointers embroidery, is conducive to rich
The color of richness embroidery flower pattern, better meets embroidery requirement.
3rd, when the first shank and the second shank use double needle configuration, shank I, shank II, every head embroidered needle bar, shank III and needle
Bar IV is sequentially arranged on needle bar frame from front to back or from back to front, is rationally set the arrangement position of each shank, is avoided shank in machine
Head, which carries out a certain embroidery work phase, mutually interferes, and better meets the job requirement of head.
L1=S1, alternatively, L2=S2, required displacement distance is identical during needle bar frame switching position state, convenient for accurately controlling
The shift motion of needle bar frame better meets the job requirement of head.
When the 4th, installing eedle on the first shank and the second shank, the first shank and the second shank are implemented in combination with tack embroidery work(
Energy.On first shank and the second shank during installation carving hole needle, the first shank and the second shank are implemented in combination with tack carving hole function.When
When first shank and the second shank set two or two or more respectively, hole can be carved to be installed on one group of corresponding shank wherein
Shank, eedle is installed on other corresponding shanks, and head can realize that tack carves hole embroidery function.In this way, further enrich machine
Achievable work purpose, can better meet job requirement.
The 5th, two guiding axis are set on casing, two needle bar drivers are sheathed on respectively on two guiding axis, shank driving
Device can move back and forth along the axial direction of guiding axis, and corresponding shank is driven to move up and down and realizes plain embroidery or every head embroidery or tack carving
Hole.Since transmission separation is realized between needle bar driver and each shank by way of being staggered on the moving direction in needle bar frame,
Needle bar driver under the driving of electromagnet relative to guiding axis without rotating, also just without being installed on needle bar driver
For the torsional spring that needle bar driver is driven to reset, be conducive to simplify the structure of needle bar driver and assembling difficulty.
6th, since needle bar driver is embroidered or need to only be moved back and forth i.e. along the axial direction of guiding axis when head is embroidered or carves hole
Can, without the rotation in circumferential direction occurs relative to guiding axis, circumferential position limiting structure is set between needle bar driver and guiding axis
Be conducive to improve stability when needle bar driver moves back and forth, and then be conducive to improve stabilization when each shank moves back and forth
Property.
7th, for two take-up rollers of each thread take-up tension lever movement to be driven to be installed on same taking-up frame, head carries out plain embroidery
When, two take-up rollers coordinate respectively with the first thread take-up tension lever and the second thread take-up tension lever, are rolled by two take-ups on same taking-up frame
Son drives two thread take-up tension levers to be synchronized with the movement, and convenient for improving the work synchronism of two thread take-up tension levers, better meets embroidery requirement.Machine
Head is carried out when head is embroidered, and a take-up roller every head with embroidering thread take-up tension lever cooperation, and another thread take-up tension lever is on the moving direction of needle bar frame
It is staggered with other two thread take-up tension levers, avoids carrying out unnecessary take-up, so as to avoid to causing to interfere every head embroidery.
The present invention also provides a kind of embroidery machines for having the function of to embroider every head, and including rack, the rack is equipped with multiple
The machine head of embroidery machine of above-mentioned record is implemented in combination with embroidering every head on adjacent head every head embroidered needle bar.Embroidery machine provided by the invention
Using the machine head of embroidery machine of above-mentioned record, embroidery machine is allow to meet plain embroidery, the job requirement every head embroidery and tack carving hole simultaneously,
The market demand can be better met.
Description of the drawings
Fig. 1 is the schematic diagram of housing part in one machine head of embroidery machine of the embodiment of the present invention;
Fig. 2 is the schematic diagram of needle bar frame part in one machine head of embroidery machine of the embodiment of the present invention;
Fig. 3 is the front view of needle bar frame part in one machine head of embroidery machine of the embodiment of the present invention;
Fig. 4 is shank and thread take-up tension lever broken away view driven in one machine head of embroidery machine of the embodiment of the present invention;
Fig. 5 is the part-structure schematic diagram for being used to drive needle bar driver in one machine head of embroidery machine of the embodiment of the present invention;
Fig. 6 is the explosive view for each component being placed in one machine head of embroidery machine of the embodiment of the present invention on transmission shaft;
Fig. 7 is the structure diagram for being used to drive taking-up frame in one machine head of embroidery machine of the embodiment of the present invention;
Fig. 8 is one machine head of embroidery machine of the embodiment of the present invention between initial position lower needle bar driver and each shank
Position view;
Fig. 9 is one machine head of embroidery machine of the embodiment of the present invention between first position state lower needle bar driver and each shank
Position view;
Figure 10 is one machine head of embroidery machine of the embodiment of the present invention between second position state lower needle bar driver and each shank
Position view;
Figure 11 is three machine head of embroidery machine of the embodiment of the present invention between initial position lower needle bar driver and each shank
Position view;
Figure 12 is four machine head of embroidery machine of the embodiment of the present invention between initial position lower needle bar driver and each shank
Transmission schematic diagram;
Figure 13 is guiding axis and the sectional view of needle bar driver in an axial direction in five machine head of embroidery machine of the embodiment of the present invention.
In figure, 1- casings, 11- guiding axis, 111- limit ribs, the upper supporting beams of 12-, supporting beam under 13-, 14- rolling bearings,
15- transmission shafts, 16- bearings, 17- lassos, 18- axis pins, 2- needle bar frames, 21- upper beams, 22- bottom end rails, 23- fixing axles, 24-
Link block, 25- open slots, the first shanks of 31-, 311- shanks I, 312- shanks II, the second shanks of 32-, 321- shanks III, 322-
Shank IV, 33- are driven every head embroidered needle bar, 34- eedles, 35- presser feets, 351- sliding blocks, 352- rebounds, 353- pressure foots, 36-
Part, 361- convex blocks, 37- needles folder, the first springs of 381-, 382- second springs, 39- stop screws, 4- needle bar drivers, 41- are recessed
Slot, 42- limiting slots, the first cams of 51-, 511- axis holes, 52- big connecting rods, tri- connecting rods of 53-, 531- bar axis, 54- small rods,
The first thread take-up tension levers of 61-, 611- thread take-up tension levers I, 612- thread take-up tension levers II, the second thread take-up tension levers of 62-, 621- thread take-up tension levers III, 622- thread take-up tension levers
IV, 63- embroider thread take-up tension lever, 71- taking-up frames, 72- take-up rollers, 73- jackshafts, the second cams of 74-, 741- driving grooves, 75- every head
Drive link, 76- rollers, 77- cover boards.
Specific embodiment
The invention will be further described in the following with reference to the drawings and specific embodiments.It is to be appreciated that following " on ",
" under ", "left", "right", " longitudinal direction ", " transverse direction ", " interior ", " outer ", " vertical ", " level ", " top ", indicating positions or the position such as " bottom "
The word for putting relationship is based only upon orientation shown in the drawings or position relationship, only for the purposes of the description present invention and simplifies description, and
It is not instruction or implies that signified device/element there must be specific orientation or with specific azimuth configuration and operation, therefore
It is not considered as limiting the invention.
Embodiment one
As shown in Figure 1 and Figure 2, the machine head of embroidery machine that the embodiment of the present invention one provides, including casing 1 and on casing
Needle bar frame 2, needle bar frame can be moved back and forth relative to casing, needle bar frame be equipped with the first shank 31, the second shank 32 and every
Head embroidered needle bar 33, sets that there are two needle bar drivers 4 on casing.One of needle bar driver 4 drives when head embroidered needle bar 33, separately
One needle bar driver and the first shank 31, the second shank 32 are staggered on the moving direction of needle bar frame 2 and in zero loads.
Machine head of embroidery machine provided in this embodiment improves the structure of existing machine head of embroidery machine, adds on head
If every combining and being realized in the case where part head need not be shut down every head every head embroidered needle bar on head embroidered needle bar, adjacent head
It embroiders, enriches the embroidery function of head.Due to corresponding or wrong with shank on the moving direction of needle bar frame using needle bar driver
The mode of position realizes clutch, without adding electromagnet on head and driving what needle bar driver rotated under the drive of electromagnet
Driving member, the assembling for being conducive to simplify the structure of head, reduction head take and control the production cost of head.
In the present embodiment, the first shank 31 and the second shank 32 use crosspointer rod structure.First shank, which sets 31, two,
Respectively shank I 311 and shank II 312.Second shank 32 also is provided with two, respectively shank III 321 and shank IV 322.Machine
When head carries out plain embroidery, shank I 311 and shank III 321 wear the yarn of same color, and shank II 312 and shank IV 322 are worn another
The yarn of kind of color realizes on same head double-colored embroidery purpose in the case of two groups of crosspointers embroidery, is conducive to abundant embroidery flower pattern
Color.
As shown in figure 3, needle bar frame 2 moves back and forth in the lateral direction relative to casing 1, and the X-direction shown in Fig. 3 is
The direction that needle bar frame is moved forward relative to casing, the direction for being reversed needle bar frame and reset being moved backward relative to casing of X.Needle
Bar I 311, shank II 312, every head embroidered needle bar 33, shank III 321 and shank IV 322, right-to-left is sequentially arranged in shank in X direction
On frame 2, i.e., shank I, shank II, every head embroidered needle bar, shank III and shank IV along needle bar frame moving direction from front to back successively
On needle bar frame.
The present embodiment is illustrated so that plain embroidery head is away from for 55mm as an example, and shank I 311 and shank III 321 combine and carry out plain embroidery,
Shank II 312 and shank IV 322, which combine, carries out plain embroidery, the centre-to-centre spacing W1, shank II and shank IV between shank I and shank III it
Between centre-to-centre spacing W2 be 55mm.There are problems that interfering when being mounted in rack in view of head, need to reserve certain remaining
Amount, the width W of single needle bar frame 2 in the direction of movement is set as 107mm, for each shank of reasonable Arrangement, shank I 311 and needle
The centre-to-centre spacing between centre-to-centre spacing S1, shank III 321 and shank IV 322 between bar II 312 is 15mm, shank I and needle bar frame
Interval S 4 on the left of interval S 3, shank IV and needle bar frame between outer right wall between outer wall is 18.5mm.For the ease of control
The stroke that moves every time of system control needle bar frame, centre-to-centre spacing L1 between head embroidered needle bar 33 and shank II 312 and shank I 311 and
Centre-to-centre spacing S1 between shank II 312 is equal, i.e., L1 is set as 15mm, the center between head embroidered needle bar 33 and shank III 321
25mm is set as away from L2, and the centre-to-centre spacing between head embroidered needle bar 33 on two neighboring head is 110mm.
In order to stablize each shank of installation, the top of needle bar frame 2 is equipped with upper beam 21, and the lower part of needle bar frame 2 is equipped with bottom end rail
22, upper beam 21 and bottom end rail 22 are equipped with the hole passed through for each shank, are fixed with axle sleeve in hole, each shank by with axle sleeve
Cooperation is installed on needle bar frame, and each shank can move back and forth relative to needle bar frame about 2.
In order to realize plain embroidery purpose and embroider purpose, shank I 311, shank II 312, shank III 321, IV 322 and of shank every head
It is respectively and fixedly provided with every the bottom end of head embroidered needle bar 33 for embroidery machine needle 34.In order to compress in plain embroidery or when head is embroidered fabric, each shank
On be equipped with presser feet 35.
As shown in figure 4, the substantially intermediate position of each shank is equipped with driven member 36, shank is provided in driven member
The convex block 361 that driver 4 protrudes.In order to which driven member 36 is made to keep stablizing on shank, it is additionally provided with to be located on each shank and is driven
Needle folder 37 above moving part.The top of presser feet 35 is fixed with sliding block 351, and the substantially intermediate position of presser feet is equipped with for transition and water
The rebound 352 of flat setting, equipped with pressure foot 353 horizontal after bending, pressure foot is equipped with and is worn for eedle 34 for the bottom end of presser feet
The hole crossed.The top of presser feet 35 is set in by sliding block 351 on shank, and the bottom end of shank passes through the rebound at position among presser feet
352.It is further fixed on one piece of limiting plate on the trailing flank of needle bar frame, limiting plate, which is equipped with, vertically to be opened up and a pair of with each shank one
The sliding slot answered, the convex block on each shank, which is inserted into corresponding sliding slot, realizes limiting.
In order to make each shank that can preferably be resetted after action every time is completed, two springs are arranged on each shank, are divided
It Wei not the first spring 381 and second spring 382.First spring 381 is sheathed on the intermediate position of shank, and the bottom end of the first spring is supported
In on sliding block 351, top is butted in driven member 36.Second spring 382 is sheathed on the top of shank, and the top of shank is fixed with
For the stop screw 39 of limit spring, the bottom end of second spring 382 is butted on upper beam 21, and top is butted on stop screw 39
On.
With reference to Fig. 1 and Fig. 4, a vertical guiding axis of axial direction 11, two shanks are respectively provided at left and right sides of 1 forepart of casing
Driver 4 is sheathed on respectively on two guiding axis.The forepart of 1 upper end of casing is equipped with upper supporting beam 12, and the bottom end of casing is prolonged forward
It stretches to form lower supporting beam 13.The top of guiding axis 11 is fixed and is inserted in supporting beam 12, and the bottom end of guiding axis, which is fixed, to be inserted in
In lower supporting beam 13, fixed installation of the guiding axis on casing 1 is realized.
It is solid on the front end face of upper supporting beam 12 in order to realize purpose that needle bar frame 2 can be moved back and forth relative to casing 1
Surely have and determine guide rail, the dynamic guide rail with determining guide rail is fixed on the trailing flank of needle bar frame 2.In the present embodiment, determine guide rail and move
Guide rail uses dovetail slideway structure.In order to reduce friction when needle bar frame 2 moves back and forth between casing 1, guiding axis 11
Lower end is equipped with rolling bearing 14, and the sliding friction between needle bar frame and casing is converted to rolling friction, reduces needle bar frame movement
When suffered resistance.
As shown in Figure 4, Figure 5, the front side of needle bar driver 4 is equipped with is equipped with 361 matched groove 41 of convex block, casing 1
Axial horizontal transmission shaft 15 is fixed with what is moved back and forth for the axial direction for driving needle bar driver along guiding axis 11 on transmission shaft
First cam 51, the first cam are set in casing 1, and the biography for passing power is equipped between the first cam and needle bar driver 4
Motivation structure.
In the present embodiment, transmission is realized using link mechanism between the first cam 51 and needle bar driver 4.Link mechanism packet
Include 52, three connecting rods 53 of big connecting rod and small rod 54.With reference to Fig. 6, casing 1 is equipped with the bearing for rotational support transmission shaft 15
16, the first cam 51 is equipped with eccentric axis hole 511, and the first cam is loaded on by axis hole eccentric bushing on transmission shaft, on transmission shaft
It is fixed with the lasso 17 for locking the first cam.Casing 1 is equipped with the axis pin 18 for installing three connecting rods 53, three connecting rods
Rear end be set on axis pin, one end of big connecting rod 52 is sheathed on the first cam 51, the other end is articulated on three connecting rods, three
The front end of eye connecting rod is equipped with the length direction perpendicular to three connecting rods and the bar axis 531 to both sides elongation moulding.Small rod 54
One end is articulated with the end of bar axis 531, and the other end is articulated with needle bar driver 4.When transmission shaft 15 rotates, pass through the first cam
51st, 52, three connecting rods 53 of big connecting rod and small rod 54 drive needle bar driver 4 to move back and forth along the axial direction of guiding axis 11, shank
Driver drives each shank to be moved up and down relative to needle bar frame 2 by the cooperation of groove 41 and convex block 361.
In order to smoothly realize plain embroidery and be embroidered every head, the top of needle bar frame 2 be equipped with the first shank 31, the second shank 32, every
33 corresponding first thread take-up tension lever 61 of head embroidered needle bar, the second thread take-up tension lever 62 and embroider thread take-up tension lever 63 every head.In the present embodiment, first
Thread take-up tension lever 61 be equipped with two, respectively with I 311 corresponding thread take-up tension lever I 611 of shank and with II 312 corresponding thread take-up tension lever II of shank
612.Second thread take-up tension lever 62 also is provided with two, respectively with III 321 corresponding thread take-up tension lever III 621 of shank and with IV 322 pairs of shank
The thread take-up tension lever IV 622 answered.One is equipped with, and between the first thread take-up tension lever and the second thread take-up tension lever every choicest line bar 63.
The top of needle bar frame 2 is equipped with fixing axle 23, and the rear end of each thread take-up tension lever is rotatably set in the fixing axle.Gu
Dead axle 23, which is equipped with, with each thread take-up tension lever corresponds and is used for the link block 24 that each thread take-up tension lever is driven to swing up and down, and is set on link block
There is the open slot 25 of U-shaped.
As shown in fig. 7, casing 1 is equipped with the taking-up frame 71 that can swing back and forth, the front end of taking-up frame sets that there are two axial water
Take-up roller 72 flat and being mounted side by side.The top of casing 1 is equipped with jackshaft 73 that is axial horizontal and being rotated relative to casing,
The rear end fixing sleeve of taking-up frame 71 is set on jackshaft.When thread take-up tension lever is without take-up, link block corresponding with thread take-up tension lever is in
Lockup state, take-up roller cannot drive thread take-up tension lever to rotate by link block, thus can not achieve take-up action.Need take-up
When, link block is in the unlocked state, and take-up roller can drive thread take-up tension lever to swing by link block, complete take-up action.
In order to taking-up frame 71 be driven to swing back and forth by jackshaft 73, head further includes the second cam 74 and drive link 75.
Second cam, 74 fixing sleeve is loaded on transmission shaft 15, and the second cam is equipped with the driving groove 741 of abnormity, and one end of drive link 75 is consolidated
Surely it is set on jackshaft 73, the other end passes through the driving with driving groove cooperation by the second cam 74.In the present embodiment, drive link
75 other end, which is equipped with, to be set on 741 matched roller 76 of driving groove, roller in driving groove.Second cam 74 passes through driving groove
741 and roller 76 cooperation drive drive link 75 move, drive link move when drive jackshaft 73 rotate, jackshaft rotate when band
Dynamic taking-up frame 71 is swung up and down, and taking-up frame drives corresponding thread take-up tension lever to swing up and down by take-up roller 72, in plain embroidery or every head
Take-up is realized during embroidery.
In the present embodiment, the second cam 74 and the first cam 51 are all mounted in casing 1, due to casing inner space compared with
Small, the installation gap between the second cam and the first cam is small, in order to avoid causing to interfere between the two, the second cam and first
Cover board 77 is equipped between cam, and cover board is fixed on the side of the second cam.
The present embodiment additionally provides a kind of embroidery machine for having the function of to embroider every head, and including rack, rack is equipped on multiple
The machine head of embroidery machine that power is recorded is stated, is implemented in combination with embroidering every head every head embroidered needle bar on adjacent head.In the present embodiment, set in rack
There is horizontally disposed and elongated fixed arm, the length direction of multiple heads along fixed arm is fixed in side by side on the fixed arm.
As shown in figure 8, under initial position, head carries out plain embroidery, and the convex block 361 on shank I 311 is plugged together in right side needle
In groove 41 on bar driver 4, the convex block on shank III 321 is plugged together in the groove on the needle bar driver of left side.Wherein one
A take-up roller 72 is stuck in the open slot 25 of I 611 rear end of thread take-up tension lever, another take-up roller is stuck in III 621 rear end of thread take-up tension lever
Open slot in.Transmission shaft 15 rotates, and two shanks is driven to drive by the first cam, big connecting rod, three connecting rods and small rod
Device 4 is moved up and down along the axial direction of guiding axis, and two needle bar drivers drive shank I is synchronous with shank III to move back and forth up and down.Together
When, transmission shaft 15 is driven by the second cam, ball, drive link, jackshaft and taking-up frame and is chosen on two take-up rollers, and two are chosen
Line roller drives thread take-up tension lever I and thread take-up tension lever III to complete take-up action respectively, so as to fulfill embroidery purpose.At this point, due to I He of shank
Centre-to-centre spacing W1 between shank III is 55mm, and the head of embroidery is away from as 55mm.After completing take-up, embroidery work, transmission shaft driving
Corresponding shank, thread take-up tension lever reset, and then carry out next take-up, embroidery action, and so on.
As shown in figure 9, needle bar frame 2 is in first position state from after initial position in X direction displacement distance S1, this
When, the convex block on shank II 312 is plugged together in the groove 41 on right side needle bar driver 4, the convex block on shank IV 322 plug together in
In groove on the needle bar driver of left side.Meanwhile one of take-up roller 72 is stuck in the open slot 25 of II 612 rear end of thread take-up tension lever
Interior, another take-up roller is stuck in the open slot of IV 622 rear end of thread take-up tension lever.When transmission shaft rotates, thread take-up tension lever II and thread take-up tension lever
IV carries out take-up, and shank II and shank IV move up and down realization embroidery.Since the centre-to-centre spacing W2 between shank II and shank IV is
55mm, for embroidery head away from being also 55mm, action when specific action is embroidered with above-mentioned shank I, shank III is identical, no longer superfluous
It states.
As shown in Figure 10, needle bar frame 2 is in second position state from after first position state in X direction displacement distance L1,
At this point, it is plugged together every the convex block on head embroidered needle bar 33 in the groove 41 on right side needle bar driver 4, shank I, shank II, shank
III and shank IV on convex block there are spacing, i.e. other shanks between the groove on the needle bar driver of left side in the X direction
On convex block be staggered in the X direction with the groove on the needle bar driver of left side, the needle bar driver in left side is in light condition.Phase
It answers, the take-up roller 72 on right side is stuck in the open slot 25 for embroidering 63 rear end of thread take-up tension lever every head on taking-up frame 71, the take-up in left side
There are spacing between the open slot of roller and the first thread take-up tension lever and the second take-up rod rear end, the take-up roller in left side is in zero load
State.When transmission shaft rotates, driven by the second cam, drive link, jackshaft, taking-up frame and the take-up on right side roller and embroidered every head
Thread take-up tension lever swings up and down realization take-up, while is driven by the first cam and transmission mechanism every head embroidered needle bar relative on needle bar frame
Embroidery is realized in lower movement.At this point, two centre-to-centre spacing between head embroidered needle bar 33 is 110mm on adjacent head, that is, realize double
Head away from every head embroider function.
When needing to carry out plain embroidery every head after the completion of embroidering, the reverse movement of needle bar frame 2 along X are reset to a certain location status i.e.
It can.Needle bar frame can be moved to appointing in initial position, first position state and second position state according to embroidery purpose
One location status, the movement of needle bar frame according to specific embroidery without that according to gradually being carried out the step of above-mentioned record, can require
Any switching laws each position state.
It is understood that " being staggered ", " transmission is detached from " be between shank and needle bar driver described in the present embodiment
There are " being staggered " and " transmissions that spacing is realized in the X direction because of the groove on the convex block and needle bar driver on each shank for finger
It is detached from ", the effect without including through electromagnet makes needle bar driver rotation lead to groove and convex block in the week of needle bar driver
Mode, the situation being staggered upwards.
It is understood that " plain embroidery " and " tack embroidery " in the present embodiment refer both to head carry out single times of head away from thorn
Embroider, specific in the present embodiment i.e. into wardrobe away from the embroidery for 55mm." being embroidered every head " refer to head carry out double head away from embroidery, tool
I.e. into wardrobe away from the embroidery for 110mm in body to the present embodiment.
It is understood that the needle bar frame 2 in the present embodiment can also forward be translated along the reversed of X relative to casing 1, edge
X-direction translates reset relative to casing backward, at this point, needing movement when being moved to second position state from first position state
Distance is L2.
It is understood that the embroidery head of head with every head away from embroidering head away from being not limited to above-mentioned note in the present embodiment
It carries, the spacing between the width of needle bar frame, adjacent shank is also not limited to above-mentioned record, between the width of needle bar frame, shank
Spacing, embroidery head is with every head away from embroidering head away from can be according to specific embroidery requirement rationally setting.
It is understood that the quantity of the first shank 31, the quantity of the second shank 32 are not limited in the present embodiment
Record and two shown in the drawings are stated, the first shank, the second shank can also rationally be arranged to more, further enrich plain embroidery
Pattern.
It is understood that the installation position of the present embodiment interval head embroidered needle bar 33 is not limited to be set on the first shank 31
And second between shank 32, can also be set on the side of the first shank and the second shank.Specifically, the first shank 31, second
It shank 32 and can be sequentially arranged on needle bar frame from front to back in X direction every head embroidered needle bar 33, alternatively, the first shank, the second needle
It bar and is sequentially arranged on needle bar frame from back to front along the direction of X every head embroidered needle bar, between the specific installation position of shank, each shank
Centre-to-centre spacing set according to embroidery head away from the reasonable wide of, needle bar frame in X direction.
" front side " of above-mentioned each component, " front end " finger in normal work towards the side of operating personnel, one end, respectively
" rear side " of component, " rear end " finger are in normal work backwards to the side of operating personnel, one end.
Embodiment two
It is in place of the embodiment of the present invention two and the difference of above-described embodiment one, III 321 bottom end of shank I 311 and shank
Eedle is replaced with carving hole needle, is not threaded on thread take-up tension lever I 611 and thread take-up tension lever III 621.
Head can realize that tack carves hole function, at this point, the convex block on shank I and shank III is plugged together respectively in two shanks
In groove 41 on driver 4, two take-up rollers 72 are respectively in the open slot 25 of III rear end of thread take-up tension lever I and thread take-up tension lever.
When transmission shaft 15 rotates, shank I and shank III is driven to move up and down and realize that tack crosspointer is carved by the first cam and transmission mechanism
Hole, meanwhile, transmission shaft drives thread take-up tension lever I and thread take-up tension lever by the second cam, drive link, jackshaft, taking-up frame and take-up roller
III, which swings up and down progress sky, chooses.
In the present embodiment, the bottom end of shank II 312 and shank IV 322 still sets eedle, and needle bar frame 2 moves in X direction
After distance S1, the convex block on shank II and shank IV is plugged together respectively in the groove on two needle bar drivers, and two take-ups roll
Son is respectively in the open slot of IV rear end of thread take-up tension lever II and thread take-up tension lever.When transmission shaft 15 rotates, pass through the second cam, transmission
Bar, jackshaft, taking-up frame and take-up roller drive thread take-up tension lever II and thread take-up tension lever IV to swing up and down carry out take-up, meanwhile, transmission shaft
Shank II and shank IV is driven to move up and down and realize that tack is embroidered by the first cam and transmission mechanism.
The other structures of the present embodiment two are identical with the structure in above-described embodiment one, no longer repeat one by one herein.
It is understood that " the tack carving hole " in the present embodiment refer to head carry out single times of head away from carving hole, specific to this
I.e. into wardrobe away from the carving hole for 55mm in embodiment.
It is understood that the eedle in the present embodiment on shank II and shank IV is also replaced by carving hole needle, at this point, needle
Bar I, shank II, shank III and shank IV the whole installation carving hole needles in bottom end, transmission shaft drives the first thread take-up tension lever and the when rotating
Two thread take-up tension levers carry out sky and choose, and are carved by the tack crosspointer that is implemented in combination with of the combination of shank I and shank III, shank II and shank IV
Hole.
It is understood that the present embodiment can also install carving hole needle in the bottom end of shank II and shank IV, in I He of shank
The bottom end installation eedle of shank III, at this point, carving hole by the tack crosspointer that is implemented in combination with of shank II and shank IV, passes through shank I
Plain embroidery is implemented in combination with shank III.
Embodiment three
As shown in figure 11, it is in place of the embodiment of the present invention three and the difference of above-described embodiment one, needle bar frame 2 is relative to machine
Shell 1 moves left and right, and direction shown in X ' is the direction advanced relative to casing of needle bar frame in figure, X ' to be reversed needle bar frame opposite
The direction of reset is moved after casing.
At this point, shank I 311, shank II 312, every head embroidered needle bar 33, shank III 321 and shank IV 322 along needle bar frame 2 from
A dextrad left side is sequentially arranged on needle bar frame 2, i.e., shank I, shank II, advance along needle bar frame every head embroidered needle bar, shank III and shank IV
When moving direction X ' be sequentially arranged on needle bar frame from back to front.Centre-to-centre spacing between shank III and shank IV is S2, is embroidered every head
Centre-to-centre spacing between shank and shank III is L2, L2=S2.
Still by taking plain embroidery head is away from for 55mm as an example, shank I 311 and shank III 321 combine and carry out plain embroidery, shank II the present embodiment
312 and shank IV 322 combine and carry out plain embroidery, between the centre-to-centre spacing W1, shank II and shank IV between shank I and shank III in
The heart is 55mm away from W2.The width W of single needle bar frame 2 in the direction of movement is set as 107mm, shank I 311 and shank II 312
Between centre-to-centre spacing S1, the centre-to-centre spacing between shank III 321 and shank IV 322 be 15mm, shank I and needle bar frame outer right wall
Between interval S 3, the interval S 4 on the left of shank IV and needle bar frame between outer wall be 18.5mm.Every head embroidered needle bar 33 and shank
Centre-to-centre spacing L2 between III 321 is set as 15mm, and the centre-to-centre spacing L1 between head embroidered needle bar 33 and shank II 312 is set as 25mm,
The centre-to-centre spacing between head embroidered needle bar 33 on two neighboring head is 110mm.
Action when head works is roughly the same with the record in above-described embodiment one, no longer describes one by one herein, distinguishes
It is, needle bar frame 2 advances along the movement of X ' directions relative to casing 2, and needle bar frame retreats multiple along the reverse movement of X ' relative to casing
Position.
The other structures of the present embodiment three are identical with the structure in above-described embodiment one, no longer repeat one by one herein.
Example IV
As shown in figure 12, it is in place of the embodiment of the present invention four and the difference of above-described embodiment one, the first shank 31, second
Shank 32 is provided only with one, and head carries out realizing monochromatic embroidery during plain embroidery.
In the present embodiment, the first shank 31, the second shank 32 and it is sequentially arranged in needle bar frame 2 every 33 right-to-left of head embroidered needle bar
On, advance when being moved in X direction due to needle bar frame relative to casing 1, along X reverse movement when relative to casing retreat reset,
That is the first shank is sequentially arranged on needle bar frame from front to back every head embroidered needle bar and the second shank along the direction of advance of needle bar frame.
Three shank spaced sets in the present embodiment, i.e. the first shank 31 and the centre-to-centre spacing between head embroidered needle bar 33
L1 is equal with the centre-to-centre spacing L2 between head embroidered needle bar and the second shank 32.By taking plain embroidery head is away from for 55mm as an example, needle bar frame is along X side
To width for 107mm, it is 27.5mm that the centre-to-centre spacing W1 between the first shank and the second shank, which is 55mm, L1 and L2,
In embodiment, the interval S 3 between the first shank and needle bar frame right side is still set as 18.5mm, and the second shank is left with needle bar frame
Interval S 4 between end face is set as 33.5mm.
Under initial position, two needle bar drivers 4 respectively drive the first shank 31 and the second shank 32 realizes plain embroidery.
Need when head is embroidered, needle bar frame advances L1 in X direction, every the convex block on head embroidered needle bar 33 with it is recessed on right side needle bar driver 4
Slot plugs together, and there are spacing, i.e., first between the groove on the first shank and convex block and left side needle bar driver on the second shank
Convex block on shank and the second shank is staggered in the X direction with the groove on the needle bar driver of left side, the needle bar driver in left side
In light condition.When transmission shaft 15 rotates, right side needle bar driver is driven every head embroidered needle bar 33 relative to being moved down on needle bar frame 2
Dynamic, the first shank and the second shank are remained stationary as relative to needle bar frame, are implemented in combination on adjacent head every head embroidered needle bar every head
It embroiders.
The other structures of the present embodiment four are identical with the structure in above-described embodiment one, no longer repeat one by one herein.
It, can be with it is understood that the distribution of each shank is not limited to shown in above-mentioned record and attached drawing in the present embodiment
It is set according to the reasonable wide of needle bar frame.
It is understood that three shanks in the present embodiment can also using it is non-equidistantly arrange by the way of, i.e., it is adjacent
Centre-to-centre spacing between shank can be set according to Rational Parameters such as width, the plain embroidery spacing of needle bar frame.
It is understood that before the needle bar frame 2 in the present embodiment can also be realized along the reverse movement of X relative to casing 1
Into, and mobile realize retreats reset relative to casing in X direction.
It is understood that plain embroidery head in the present embodiment is not limited away from numerical value such as, needle bar frame width by above-mentioned record,
It can rationally be set according to the specific requirement of embroidery.
Embodiment five
It is in place of the present embodiment five and the difference of above-described embodiment one, since needle bar driver 4 only need to be along guiding axis 11
Axial direction move back and forth, in order to improve stability when needle bar driver moves back and forth, needle bar driver and guiding axis 11 it
Between circumferential position limiting structure is set.
As shown in figure 13, circumferential position limiting structure includes the limit rib 111 being set on guiding axis 11 and set on needle bar driver
On limiting slot 42.Limit rib 111 is protruded outward along the axially extending of guiding axis 11 and relative to guiding axis, needle bar driver 4
It is equipped with the hole passed through for guiding axis, limiting slot 42 is set on hole wall and along the axially extending of hole.
It is realized between needle bar driver 4 and guiding axis 11 in the circumferential by the cooperation of limit rib 111 and limiting slot 42
Limiting is conducive to improve stability when needle bar driver moves back and forth, and then be conducive to improve when each shank moves back and forth
Stability.
The other structures of the present embodiment five are identical with the structure in above-described embodiment one, no longer repeat one by one herein.
It is understood that the installation position of limit rib and limiting slot can be interchanged in the present embodiment.
In addition to above preferred embodiment, the present invention also has other embodiments, and those skilled in the art can be according to this
Invention makes various changes and modifications, and without departing from the spirit of the present invention, should all belong in claims of the present invention and determine
The range of justice.
Claims (10)
1. a kind of machine head of embroidery machine, the needle bar frame including casing and on casing, needle bar frame can be relative to casing transverse reciprocatings
Mobile, needle bar frame is equipped with the first shank, the second shank and there are two needle bar driver, spies every being set on head embroidered needle bar, casing
Sign is that one of them described needle bar driver driving is when head embroidered needle bar, another needle bar driver and the first shank, the second needle
Bar is staggered on the moving direction of needle bar frame and in zero load.
2. machine head of embroidery machine according to claim 1, which is characterized in that first shank includes shank I and shank II,
Second shank includes shank III and shank IV, and shank I, shank II are sequentially arranged in shank every head embroidered needle bar, shank III and shank IV
On frame.
3. machine head of embroidery machine according to claim 2, which is characterized in that the shank I, shank II, every head embroidered needle bar, needle
Bar III and shank IV are sequentially arranged on needle bar frame from front to back along the moving direction of needle bar frame, between shank I and shank II in
For the heart away from for S1, the centre-to-centre spacing between head embroidered needle bar and shank II is L1, L1=S1;Alternatively, the shank I, shank II, every head
Embroidered needle bar, shank III and shank IV are sequentially arranged on needle bar frame from back to front along the moving direction of needle bar frame, shank III and shank
Centre-to-centre spacing between IV is S2, and the centre-to-centre spacing between head embroidered needle bar and shank III is L2, L2=S2.
4. machine head of embroidery machine according to claim 1, which is characterized in that first shank is equipped with one, the second shank
Equipped with one, the first shank is sequentially arranged in every head embroidered needle bar and the second shank on needle bar frame.
5. machine head of embroidery machine according to claim 4, which is characterized in that first shank, every head embroidered needle bar and second
Shank is equidistantly set on needle bar frame.
6. machine head of embroidery machine according to claim 1, which is characterized in that first shank and the second shank are equipped with and use
In the eedle of embroidery, head has plain embroidery state, and head is under plain embroidery state, and two needle bar drivers respectively drive the first needle
Bar and the second shank;Alternatively, first shank and the second shank are equipped with the carving hole needle for carving hole, head is carved with tack
Poroid state, head are in tack and carve under poroid state, and two needle bar drivers respectively drive the first shank and the second shank.
7. according to claim 1-6 any one of them machine head of embroidery machine, which is characterized in that the casing is equipped with two guiding
Axis, two needle bar drivers are sheathed on respectively on two guiding axis, and needle bar driver can move back and forth along the axial direction of guiding axis.
8. machine head of embroidery machine according to claim 7, which is characterized in that be equipped between the needle bar driver and guiding axis
Circumferential position limiting structure.
9. according to claim 1-6 any one of them machine head of embroidery machine, which is characterized in that the top of the needle bar frame be equipped with
First shank, the second shank embroider thread take-up tension lever, casing every corresponding first thread take-up tension lever of head embroidered needle bar, the second thread take-up tension lever, every head
Taking-up frame is equipped with, sets that there are two take-up rollers on taking-up frame;One of take-up roller with every head embroider thread take-up tension lever cooperation when, separately
One take-up roller and the first thread take-up tension lever, the second thread take-up tension lever are staggered on the moving direction of needle bar frame and in zero loads.
10. a kind of embroidery machine for having the function of to embroider every head, including rack, which is characterized in that the rack is equipped with multiple above-mentioned
Claim 1-9 any one of them machine head of embroidery machine is implemented in combination with embroidering every head on adjacent head every head embroidered needle bar.
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CN201810119134.3A CN108193398A (en) | 2018-02-06 | 2018-02-06 | A kind of machine head of embroidery machine and there is the embroidery machine embroidered every head |
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CN108193396A (en) * | 2018-02-06 | 2018-06-22 | 浙江信胜缝制设备有限公司 | A kind of machine head of embroidery machine and embroidery machine |
CN109594245A (en) * | 2019-01-30 | 2019-04-09 | 浙江镨美科智能刺绣设备有限公司 | A kind of needle bar frame of machine head of embroidery machine |
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CN111041725A (en) * | 2019-12-27 | 2020-04-21 | 赵海 | Embroidery machine disk belt type flat belt feeding and needle bar rotating cooperative system and cooperative method |
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Address after: 311800 No. 537 Huandong Street and East Road, Zhuji City, Shaoxing City, Zhejiang Province Applicant after: Zhejiang Xinsheng Science and Technology Co., Ltd. Address before: 311800 No. 537 Huandong Street and East Road, Zhuji City, Shaoxing City, Zhejiang Province Applicant before: Zhejiang Xinsheng Sewing Equipment Co.,Ltd. |