CN108193354B - Silk tapestry machine for monitoring surface pattern of silk tapestry fabric in real time by utilizing camera - Google Patents
Silk tapestry machine for monitoring surface pattern of silk tapestry fabric in real time by utilizing camera Download PDFInfo
- Publication number
- CN108193354B CN108193354B CN201810181701.8A CN201810181701A CN108193354B CN 108193354 B CN108193354 B CN 108193354B CN 201810181701 A CN201810181701 A CN 201810181701A CN 108193354 B CN108193354 B CN 108193354B
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- camera
- silk tapestry
- silk
- tapestry
- machine frame
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- 239000004744 fabric Substances 0.000 title claims abstract description 32
- 238000012544 monitoring process Methods 0.000 title claims description 11
- 238000009941 weaving Methods 0.000 claims abstract description 29
- 210000000481 breast Anatomy 0.000 claims abstract description 21
- 238000013461 design Methods 0.000 claims abstract description 5
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 2
- 241000219477 Bougainvillea glabra Species 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/10—Auxiliary apparatus combined with or associated with looms for indicating pattern to weaver
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/005—Displays or displaying data
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Abstract
Utilize camera real-time supervision silk tapestry fabric surface pattern's silk tapestry machine, including silk tapestry machine frame (1), the front end of silk tapestry machine frame (1) is equipped with anterior breast roof beam (2) along controlling the direction, anterior breast roof beam (2) link to each other with silk tapestry machine frame (1) installation, the below of anterior breast roof beam (2) is equipped with cloth roller (4) along controlling the direction, cloth roller (4) are installed on silk tapestry machine frame (1), be equipped with camera (7) on silk tapestry machine frame (1), camera (7) are located the below of silk tapestry fabric face (8), the camera lens of camera (7) can see the top, camera (7) can carry the picture of gathering to more than one display on demonstration. The silk weaving machine is characterized in that a weaving person or a quality inspection person can visually and conveniently compare a real object with a design drawing through a display, and correct errors in time, so that the quality of products can be guaranteed, and the working efficiency of silk weaving is greatly improved.
Description
Technical Field
The invention relates to a silk tapestry machine for monitoring the surface pattern of silk tapestry fabric in real time by using a camera.
Background
Silk tapestry is also called silk cutting, and is essence in Chinese silk artwork. The weaving method of silk tapestry is different from embroidery and brocade, and adopts a weaving method of ' warp and weft breaking ', and the common weaving method of brocade is a weaving method of ' warp and weft, i.e. the weft penetrates through the whole width of the fabric. The silk tapestry has its special loom silk tapestry, which is a simple plain weave wood machine. When weaving (Ke), warp is firstly installed on the loom, the warp is lined with a drawing manuscript or a manuscript, a loom uses a writing brush to draw the color pattern of a drawing sample on the warp surface through warp threads, or uses a paper flower manuscript to support under the warp surface for pattern comparison, and then the boat-shaped small shuttles with the length of about 10 cm to 18 cm and various silk threads are respectively used for weaving (Ke) in blocks according to the pattern. However, as the silk tapestry woven product is in a pattern with the front face facing downwards on a machine, the silk tapestry woven product is observed by means of a mirror under the silk tapestry woven surface in the traditional weaving process, so that the observation of the weaving effect is quite unintuitive, and great inconvenience is brought to weaving personnel.
Disclosure of Invention
The invention aims to provide the silk weaving machine which can enable weaving personnel or quality inspection personnel to visually and conveniently compare real objects with design drawings through a display, observe the effect and color implemented by a weaving technique and correct errors in time, thereby ensuring the quality of products and greatly improving the working efficiency of silk weaving by utilizing a camera to monitor the surface pattern of silk woven fabrics in real time.
The invention discloses a silk tapestry machine for monitoring the surface patterns of silk tapestry fabrics in real time by using a camera, which comprises a silk tapestry machine frame, wherein a front breast beam is arranged at the front end of the silk tapestry machine frame along the left-right direction, the front breast beam is connected with the silk tapestry machine frame in an installation way, a cloth roller is arranged below the front breast beam along the left-right direction, the cloth roller is rotatably arranged on the silk tapestry machine frame, the camera is arranged near the rear of the front breast beam, the height of a lens of the camera is lower than the top end of the front breast beam, the lens of the camera can see the upward direction, and the camera can convey collected pictures to more than one display for display.
Preferably, the camera is arranged on the frame of the silk tapestry machine, and the camera conveys the acquired pictures to a display of 2-4 computers.
Preferably, the cloth roller is in transmission connection with a power output shaft of a cloth rolling driving motor, and a display is arranged near the front breast beam.
Preferably, a follow-up beam is arranged above the silk tapestry machine frame along the left-right direction, a projector is arranged on the follow-up beam, the projector can project a picture below the follow-up beam, the follow-up beam is arranged on a guide rail, the guide rail is arranged along the front-back direction, and the follow-up beam can move along the guide rail under the driving of a driving device.
Preferably, the projector is an ultra-short focal projector, and the distance between the projection lens and the meridian plane of the projector is 50 mm-300 mm.
Preferably, the camera is mounted on the machine frame of the weft yarn machine through a camera fixing seat.
The invention utilizes a camera to monitor the surface pattern of silk tapestry in real time, a camera is arranged on a frame of the silk tapestry machine, the camera is positioned below a silk tapestry surface, a lens of the camera can see the upward direction, and the camera can convey the collected picture to more than one display for display. Therefore, the silk tapestry machine for monitoring the surface pattern of the silk tapestry fabric in real time by utilizing the camera has the characteristics that weaving personnel or quality inspection personnel can visually and conveniently compare a real object with a design diagram through the display, observe the effect and color implemented by a weaving technique and correct errors in time, thereby ensuring the quality of products and greatly improving the working efficiency of silk tapestry weaving.
The silk tapestry machine for monitoring the surface pattern of silk tapestry by using a camera in real time is further described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a front view of a schematic diagram of a silk tapestry machine for monitoring a silk tapestry fabric surface pattern in real time using a camera;
FIG. 2 is a right side view of FIG. 1;
fig. 3 is a top view of fig. 1.
Detailed Description
As shown in fig. 1, 2 and 3, the silk tapestry machine for monitoring the surface pattern of silk tapestry fabric in real time by using a camera comprises a silk tapestry machine frame 1, wherein a front breast beam 2 is arranged at the front end of the silk tapestry machine frame 1 along the left-right direction, the front breast beam 2 is connected with the silk tapestry machine frame 1 in an installation manner, a cloth roller 4 is arranged below the front breast beam 2 along the left-right direction, the cloth roller 4 is rotatably arranged on the silk tapestry machine frame 1, a camera 7 is arranged near the rear of the front breast beam 2, the height of a lens of the camera 7 is lower than the top end of the front breast beam 2, the camera 7 is fixed on the silk tapestry machine frame 1, the camera 7 is positioned below a silk tapestry fabric surface 8, the lens of the camera 7 can see the upper direction, and the camera 7 can convey collected pictures to more than one display for display.
The invention utilizes the camera to monitor the surface pattern of silk tapestry fabric in real time, a camera 7 is arranged on a silk tapestry machine frame 1, the camera 7 is positioned below a silk tapestry fabric surface 8 (silk tapestry finished product), the lens of the camera 7 can see upward, and the camera 7 can convey the collected picture on the silk tapestry fabric surface 8, namely the lower surface of the silk tapestry finished product, to more than one display for display, thereby leading weaving personnel and/or quality inspection personnel to synchronously compare the real object with the design pattern through the display, observing the effect and color implemented by the weaving technique, correcting errors in time and ensuring the product quality.
As a further development of the invention, the camera 7 transmits the acquired pictures to the display of 2-4 computers. The multiple displays are arranged, so that multiple people can synchronously detect whether the patterns of the product meet the requirements at different stations, and error correction can be performed in time.
As a further improvement of the invention, the cloth roller 4 is connected with the power output shaft of the cloth rolling driving motor 3 in a transmission way, and a display is arranged near the front breast beam 2.
As a further improvement of the invention, a follower beam 6 is arranged above the silk tapestry machine frame 1 along the left-right direction, a projector 5 is arranged on the follower beam 6, the projector 5 can project a picture below the follower beam, the follower beam is arranged on a guide rail, the guide rail is arranged along the front-back direction, and the follower beam can move along the guide rail under the drive of a driving device.
As a further improvement of the present invention, the projector 5 is an ultra-short focal projector, and the distance between the projection lens of the projector 5 and the passing surface is 50 mm-300 mm.
The invention replaces the traditional process of drawing warp surface or carrying out pattern comparison under the warp surface by using paper pattern support before weaving silk tapestry with the pattern image projected by the projector 5, reduces the preparation time before weaving silk tapestry, and is convenient for repeated use and modification.
The invention utilizes a camera to monitor the surface pattern of silk tapestry in real time, a follow-up beam is arranged above a silk tapestry frame 1 along the left-right direction, a projector 5 is arranged on the follow-up beam, the projector 5 can project a picture onto a lower warp surface, the follow-up beam is arranged on a guide rail, the guide rail is arranged along the front-back direction, the follow-up beam can move along the guide rail under the drive of a driving device, and the driving device can enable the pattern projection to keep synchronous movement with the warp surface. Therefore, the silk tapestry machine for monitoring the surface pattern of the silk tapestry fabric in real time by utilizing the camera has the characteristics that the preparation work before weaving the silk tapestry can be reduced, the drawing draft can be very conveniently and repeatedly used, modified and replaced, the drawing draft precision is greatly improved, the picture is ensured to be accurate and not deformed, the product quality is ensured, and the working efficiency of weaving the silk tapestry is greatly improved.
As a further improvement of the invention, the camera 7 is arranged on the silk tapestry machine frame 1 through a camera fixing seat, and the camera fixing seat can move back and forth and left and right on the silk tapestry machine frame 1.
Claims (5)
1. Utilize the silk tapestry of camera real-time supervision silk tapestry fabric surface pattern, including silk tapestry machine frame (1), its characterized in that: the front end of the silk tapestry machine frame (1) is provided with a front breast beam (2) along the left-right direction, the front breast beam (2) is connected with the silk tapestry machine frame (1) in an installation mode, a cloth roller (4) is arranged below the front breast beam (2) along the left-right direction, the cloth roller (4) is rotatably arranged on the silk tapestry machine frame (1), a camera (7) is arranged near the rear of the front breast beam (2), the height of a lens of the camera (7) is lower than the top end of the front breast beam (2), the lens of the camera (7) can be seen upwards, and the camera (7) can convey collected pictures to more than one display for displaying;
the camera (7) is positioned below the silk tapestry surface (8), the camera (7) can convey the collected picture on the silk tapestry surface (8), namely the lower surface of the silk tapestry finished product, to more than one display for display, so that weaving personnel and/or quality inspection personnel can synchronously compare real objects with design drawings through the display intuitively and conveniently, observe the effect and color implemented by a weaving technique, correct errors in time and ensure the quality of the product;
the silk tapestry machine is characterized in that a follow-up beam is arranged above the silk tapestry machine frame (1) along the left-right direction, a projector (5) is arranged on the follow-up beam, the projector (5) can project a picture below the follow-up beam, the follow-up beam is arranged on a guide rail, the guide rail is arranged along the front-back direction, and the follow-up beam can move along the guide rail under the driving of a driving device.
2. The silk tapestry utilizing the camera to monitor the surface pattern of the silk tapestry in real time according to claim 1, wherein: the camera (7) is arranged on the weft weaving machine frame (1), and the camera (7) conveys the acquired pictures to the displays of 2-4 computers.
3. The silk tapestry utilizing the camera to monitor the surface pattern of the silk tapestry in real time according to claim 2, wherein: the cloth roller (4) is in transmission connection with a power output shaft of the cloth rolling driving motor (3), and a display is arranged near the front breast beam (2).
4. A silk tapestry machine for real-time monitoring a surface pattern of a silk tapestry fabric using a camera according to claim 3, wherein: the projector (5) is an ultra-short focal projector, and the distance between the projection lens of the projector (5) and the meridian plane is 50-300 mm.
5. A silk tapestry machine for monitoring a silk tapestry fabric surface pattern in real time using a camera according to any one of claims 1 to 4, wherein: the camera (7) is arranged on the machine frame (1) of the weft weaving machine through a camera fixing seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810181701.8A CN108193354B (en) | 2018-03-06 | 2018-03-06 | Silk tapestry machine for monitoring surface pattern of silk tapestry fabric in real time by utilizing camera |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810181701.8A CN108193354B (en) | 2018-03-06 | 2018-03-06 | Silk tapestry machine for monitoring surface pattern of silk tapestry fabric in real time by utilizing camera |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108193354A CN108193354A (en) | 2018-06-22 |
| CN108193354B true CN108193354B (en) | 2024-02-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810181701.8A Active CN108193354B (en) | 2018-03-06 | 2018-03-06 | Silk tapestry machine for monitoring surface pattern of silk tapestry fabric in real time by utilizing camera |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108193354B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110097538A (en) * | 2019-04-17 | 2019-08-06 | 江南大学 | A kind of online cloth examination device of loom and defects identification method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201434846Y (en) * | 2009-06-08 | 2010-03-31 | 杭州开源电脑技术有限公司 | Single camera fabric defect on-line detection device |
| CN203755064U (en) * | 2014-01-09 | 2014-08-06 | 芜湖艾特纺织科技有限公司 | Cloth strip cutting machine |
| CN104532452A (en) * | 2014-12-10 | 2015-04-22 | 东华大学 | Device and method for detecting weft breakage and weft completion of circular knitting machine on basis of image technology |
| CN104727001A (en) * | 2015-04-20 | 2015-06-24 | 江苏工程职业技术学院 | Tapestry weaving semi-automatic sample weaving machine |
| CN104911790A (en) * | 2015-06-30 | 2015-09-16 | 江苏工程职业技术学院 | Portable semi-automatic Kesi-weaving machine device |
| CN205134056U (en) * | 2015-12-01 | 2016-04-06 | 宿迁市神龙家纺有限公司 | Novel cloth inspection machine |
| CN105887291A (en) * | 2016-06-06 | 2016-08-24 | 浙江理工大学 | Experiment table used for monitoring weft movement state of air jet loom |
| CN208023172U (en) * | 2018-03-06 | 2018-10-30 | 沈红 | Monitor the weaving done in fine silks and gold thread by the tapestry method machine of silk tapestry fabric picture on surface in real time using camera |
-
2018
- 2018-03-06 CN CN201810181701.8A patent/CN108193354B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201434846Y (en) * | 2009-06-08 | 2010-03-31 | 杭州开源电脑技术有限公司 | Single camera fabric defect on-line detection device |
| CN203755064U (en) * | 2014-01-09 | 2014-08-06 | 芜湖艾特纺织科技有限公司 | Cloth strip cutting machine |
| CN104532452A (en) * | 2014-12-10 | 2015-04-22 | 东华大学 | Device and method for detecting weft breakage and weft completion of circular knitting machine on basis of image technology |
| CN104727001A (en) * | 2015-04-20 | 2015-06-24 | 江苏工程职业技术学院 | Tapestry weaving semi-automatic sample weaving machine |
| CN104911790A (en) * | 2015-06-30 | 2015-09-16 | 江苏工程职业技术学院 | Portable semi-automatic Kesi-weaving machine device |
| CN205134056U (en) * | 2015-12-01 | 2016-04-06 | 宿迁市神龙家纺有限公司 | Novel cloth inspection machine |
| CN105887291A (en) * | 2016-06-06 | 2016-08-24 | 浙江理工大学 | Experiment table used for monitoring weft movement state of air jet loom |
| CN208023172U (en) * | 2018-03-06 | 2018-10-30 | 沈红 | Monitor the weaving done in fine silks and gold thread by the tapestry method machine of silk tapestry fabric picture on surface in real time using camera |
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| Publication number | Publication date |
|---|---|
| CN108193354A (en) | 2018-06-22 |
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