CN108191383A - A kind of manufacturing method of magnesium phosphate building block - Google Patents

A kind of manufacturing method of magnesium phosphate building block Download PDF

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Publication number
CN108191383A
CN108191383A CN201711365979.2A CN201711365979A CN108191383A CN 108191383 A CN108191383 A CN 108191383A CN 201711365979 A CN201711365979 A CN 201711365979A CN 108191383 A CN108191383 A CN 108191383A
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China
Prior art keywords
magnesium phosphate
building block
foaming agent
manufacturing
water
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CN201711365979.2A
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CN108191383B (en
Inventor
李鹏
陈锡麟
潘敏尧
陈忠平
何威
冯波宇
伍航宇
黄小波
黄威龙
张善硕
赵泽民
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Solid Rock Technology Development Co Ltd
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Solid Rock Technology Development Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of manufacturing methods of magnesium phosphate building block.The manufacturing method of this magnesium phosphate building block includes the following steps:1) magnesium phosphate cement is prepared;2) magnesium phosphate slurry is prepared;3) magnesium phosphate foamed slurry is prepared;4) casting.The present invention proposes that the magnesium phosphate cement by environmental protection is applied in the manufacture of building block, can meet the requirement of cementitious material and the purpose of regeneration solid waste resource.The magnesium phosphate building block manufacturing method of the present invention is simple, at low cost, and energy-saving efficiency is high, has a good application prospect.

Description

A kind of manufacturing method of magnesium phosphate building block
Technical field
The present invention relates to a kind of manufacturing methods of magnesium phosphate building block.
Background technology
In the urban and rural buildings in existing 40,000,000,000 square metres of China, only 3.2 hundred million square metres of urban house can deserve to be called Energy saving building.In more than 20 hundred million square metres of buildings that the whole nation is completed every year, belong to energy saving building only less than 100,000,000 square metres of buildings, Only account for 3% or so.Every square metre of China building and heating or energy consumption for cooling are about 3 times of developed country.Whole nation building Energy in use The 27.5% of national total energy consumption is accounted for.China just builds highly energy-consuming building with unprecedented scale at present.
In social demand sustainable growth and the level of consumption increasing today, energy shortages, which has become, restricts China's economy With the key subjects of social sustained and coordinated development.Energy saving, reduction energy consumption, particularly reducing building energy consumption is put in our walls A duty-bound challenge in face of material worker.In this context, the insulation blocks of building energy conservation are developed with non- Often wide application prospect.
It is about 100,000,000 tons that building waste is removed in China every year, wherein 34% is discarded concrete, then it is resulting discarded mixed Solidifying soil just has 34,000,000 tons, and in addition to this also newly constructed house generates and discards coagulation caused by 40,000,000 tons of building waste Soil, so, how using discarded concrete just into a research hotspot.Past, most of researchs about discarded concrete All concentrate on and prepared in the research of recycled aggregate using discarded concrete aggregate, using the powder in discarded concrete research then Seldom have been reported that.Magnesium phosphate cement is to be found and be used in casting industry by Prosen in nineteen thirty-nine earliest, also referred to as It is chemically combined phosphate concrete.It is usually reacted and is made by a certain percentage by reheating MgO, phosphate and retarder.Due to It is with intensity generation is early, intensity is high, cohesiveness is good, durability is good, volume stability is good, environment temperature suitability is strong, pH value It is low, with the compatibility of fiber is good and the advantages that good biocompatibility, is studied and is applied extensively by Chinese and overseas scholars.
Invention content
The purpose of the present invention is to provide a kind of manufacturing methods of magnesium phosphate building block.
The technical solution used in the present invention is:
A kind of manufacturing method of magnesium phosphate building block, includes the following steps:
1) magnesium phosphate cement is prepared:Potassium dihydrogen phosphate, magnesia, discarded concrete powder and polyphosphate sodium are mixed, Obtain magnesium phosphate cement;
2) magnesium phosphate slurry is prepared:Magnesium phosphate cement and water are mixed, add flyash and asbestos, mixing is equal It is even, obtain magnesium phosphate slurry;
3) magnesium phosphate foamed slurry is prepared:Magnesium phosphate slurry and foaming agent solution, foam stabilizer, water-reducing agent are mixed, stirring Uniformly, magnesium phosphate foamed slurry is obtained;
4) casting:Magnesium phosphate foamed slurry is injected into mold, heating curing demoulds after cooling, obtains magnesium phosphate block Block.
In step 1), magnesium phosphate cement is made of the raw material of following mass parts:20~25 parts of potassium dihydrogen phosphates, 30~ 35 parts of magnesia, 35~40 parts of discarded concrete powder, 3~6 parts of polyphosphate sodiums.
In step 1), magnesia is dead burned magnesia, mass fraction >=95% of MgO.
In step 1), discarded concrete powder crosses what 300 mesh sieved for common building after crushing with concrete debris Powder.
In step 2), the mass ratio of magnesium phosphate cement, flyash and asbestos is 100:(25~35):(15~25).
In step 2), the water content of magnesium phosphate slurry is 35wr%~45wt%.
In step 3), magnesium phosphate slurry, foaming agent solution, foam stabilizer and water-reducing agent mass ratio be 100:(10~15): (0.5~1.5):(0.3~1).
In step 3), foaming agent solution is mixed to prepare by foaming agent and water, and the mass ratio of foaming agent and water is 1:(16~ 22)。
Foaming agent is rosin acid soaps foaming agent, the foaming of metallic aluminium powder foaming agent, vegetable protein foaming agent, animal protein At least one of agent, resin soaps foaming agent, hydrolysis blood glue foaming agent, mahogany acid aluminium foaming agent;Foam stabilizer is polypropylene At least one of amide, polyvinyl alcohol, xanthans, hydroxyethyl cellulose, calcium stearate;Water-reducing agent is lignin sulfonate Water-reducing agent, naphthalene water reducer, melamine system water reducer, sulfamate based water reducer, fatty acid series water-reducing agent, polycarboxylic-acid At least one of water-reducing agent.
In step 4), heating curing is specially:First be heated to 70 DEG C~80 DEG C maintenance 4h~5h, then be warming up to 200 DEG C~ 250 DEG C of maintenance 8h~10h.
The beneficial effects of the invention are as follows:
The present invention proposes that the magnesium phosphate cement by environmental protection is applied in the manufacture of building block, can meet cementitious material It is required that and achieve the purpose that regeneration solid waste resource.The magnesium phosphate building block manufacturing method of the present invention is simple, at low cost, energy saving It is efficient, it has a good application prospect.
Specific embodiment
A kind of manufacturing method of magnesium phosphate building block, includes the following steps:
1) magnesium phosphate cement is prepared:Potassium dihydrogen phosphate, magnesia, discarded concrete powder and polyphosphate sodium are mixed, Obtain magnesium phosphate cement;
2) magnesium phosphate slurry is prepared:Magnesium phosphate cement and water are mixed, add flyash and asbestos, mixing is equal It is even, obtain magnesium phosphate slurry;
3) magnesium phosphate foamed slurry is prepared:Magnesium phosphate slurry and foaming agent solution, foam stabilizer, water-reducing agent are mixed, stirring Uniformly, magnesium phosphate foamed slurry is obtained;
4) casting:Magnesium phosphate foamed slurry is injected into mold, heating curing demoulds after cooling, obtains magnesium phosphate block Block.
Preferably, in step 1), magnesium phosphate cement is made of the raw material of following mass parts:20~25 parts of biphosphates Potassium, 30~35 parts of magnesia, 35~40 parts of discarded concrete powder, 3~6 parts of polyphosphate sodiums.
Preferably, in step 1), magnesia is dead burned magnesia, mass fraction >=95% of MgO.
Preferably, in step 1), discarded concrete powder crosses 300 mesh sieve for common building concrete debris after crushing Obtained powder.
Preferably, in step 2), the mass ratio of magnesium phosphate cement, flyash and asbestos is 100:(25~35):(15 ~25).
Preferably, in step 2), flyash is two level F class flyash.
Preferably, in step 2), the water content of magnesium phosphate slurry is 35wr%~45wt%.
Preferably, in step 3), magnesium phosphate slurry, foaming agent solution, foam stabilizer and water-reducing agent mass ratio be 100:(10 ~15):(0.5~1.5):(0.3~1).
Preferably, in step 3), foaming agent solution is mixed to prepare by foaming agent and water, and the mass ratio of foaming agent and water is 1: (16~22).
Foaming agent is rosin acid soaps foaming agent, the foaming of metallic aluminium powder foaming agent, vegetable protein foaming agent, animal protein At least one of agent, resin soaps foaming agent, hydrolysis blood glue foaming agent, mahogany acid aluminium foaming agent;Foam stabilizer is polypropylene At least one of amide, polyvinyl alcohol, xanthans, hydroxyethyl cellulose, calcium stearate;Water-reducing agent is lignin sulfonate Water-reducing agent, naphthalene water reducer, melamine system water reducer, sulfamate based water reducer, fatty acid series water-reducing agent, polycarboxylic-acid At least one of water-reducing agent.
In step 4), heating curing is specially:First be heated to 70 DEG C~80 DEG C maintenance 4h~5h, then be warming up to 200 DEG C~ 250 DEG C of maintenance 8h~10h.
Present disclosure is described in further detail below by way of specific embodiment.
Embodiment 1:
The magnesium phosphate building block preparation method of embodiment 1 is as follows:
First, magnesium phosphate cement is prepared
By the potassium dihydrogen phosphate of 22.9 mass parts, the dead burned magnesia of 32.7 mass parts, the discarded coagulation of 39.8 mass parts Native powder and the polyphosphate sodium of 4.6 mass parts, which are added in blender, to be stirred 15~20 minutes, and speed of agitator is controlled in 20~40r/ Min, airborne dust is to get to magnesium phosphate cement during preventing powder from stirring.
Raw material used is described as follows:
Potassium dihydrogen phosphate (KH2PO4) Yong Chuan Chemical Co., Ltd.s of Jiangxi Province, purity >=99.5% are originated from, mesh number is 300 mesh, PH value is 4.4~4.7, water content≤2.5%, water insoluble matter content≤0.20%, chloride (Cl) content≤0.20%, iron (Fe) content≤0.003%, arsenic (As) content≤0.005%, heavy metal (in terms of Pb) content≤0.005%.
Dead burned magnesia by Hua Naimei industry Co., Ltd produce, grain size be 300 mesh, magnesia (MgO) mass fraction >= 95%, calcium oxide (CaO) mass fraction≤0.9%, hydrochloric acid insoluble substance mass fraction≤0.1%, sulfate is (with SO4 2-Meter) matter Score≤0.2% is measured, iron (Fe) mass fraction≤0.05%, manganese (Mn) mass fraction≤0.003%, chloride is (with Cl-Meter) Mass fraction≤0.07%, loss on ignition mass fraction≤3.0%, bulk density≤160kg/m3
Discarded concrete powder is that common building grinds 90min with concrete debris through ball mill, material is taken out, with 300 The powder that the polished standard screen is screened.Discarded concrete powder appearance is grey.The main component of these fine powder materials includes big Grout powder, part of cement stone particle and a small amount of lime stone fine grained of amount.
Polyphosphate sodium (Na5P3O10) by Zhengzhou Bang Nuo chemical products Co., Ltd produce, particle size be 300 mesh, content >=94%, quality is high-class product, white powder.
2nd, magnesium phosphate slurry is prepared
The water that mass parts are 100 is added in into uniformly mixed magnesium phosphate cement, opens blender, mixing speed control 20~40r/min is made as, stirs 1 minute, tentatively after mixing, slurry is made.It is added in into the slurry tentatively stirred evenly The two level F classes flyash of 30 mass parts and the asbestos of 20 mass parts, continue stirring 10~15 minutes, are mixed thoroughly, obtain Solid concentration is 60% magnesium phosphate slurry.
3rd, magnesium phosphate foamed slurry is prepared
To foam, (mass ratio of foaming agent and water is 1 to 20 times of dilution agent:19), then to uniformly mixed magnesium phosphate slurry It is middle to add in 30 parts of dilution rear foaming agent solution, while the foam stabilizer and 1 part of water-reducing agent of 2 parts of quality are added in, continue 10 points of stirring Clock obtains magnesium phosphate foamed slurry after stirring evenly.
Foaming agent used is vegetable protein foaming agent, and foam stabilizer is polyvinyl alcohol, and water-reducing agent is naphthalene water reducer.
4th, casting
The discharge port of magnesium phosphate foamed slurry blender is linked by pipeline near the mold of building block, opens discharging Slurry is pipelined in mold by valve, after a die casting is good, continues the cast of other molds;It will cast Good mold is put into drying chamber be heated to 70~80 DEG C or so maintenances 4~5 hours after, continue to be warming up to 200~250 DEG C or so, Maintenance 8~10 hours, can demould after natural cooling.
Embodiment 2:
Embodiment 2 is prepared in magnesium phosphate cement step, magnesium phosphate cement by following mass parts raw material group Into:25 parts of potassium dihydrogen phosphates, 35 parts of magnesia, 37 parts of discarded concrete powder, 3 parts of polyphosphate sodiums, remaining phase with embodiment 1 Together.
Embodiment 3:
Embodiment 3 is prepared in magnesium phosphate cement step, magnesium phosphate cement by following mass parts raw material group Into:20 parts of potassium dihydrogen phosphates, 35 parts of magnesia, 40 parts of discarded concrete powder, 5 parts of polyphosphate sodiums, remaining phase with embodiment 1 Together.
Embodiment 4:
Embodiment 4 is prepared in magnesium phosphate slurry stage, and the flyash added in is 25 mass parts, and asbestos are 25 mass Part, remaining is identical with embodiment 1.
Embodiment 5:
Embodiment 5 is prepared in magnesium phosphate foamed slurry step, and the foam stabilizer added in is 3 mass parts, and water-reducing agent is 2 matter Part is measured, remaining is identical with embodiment 1.
Its performance test results of the magnesium phosphate building block of Examples 1 to 5 preparation gained are as shown in table 1.
1 magnesium phosphate block performance of table
As seen from Table 1, the magnesium phosphate building block apparent density that the present embodiment is prepared is 520~550kg/m3, heat conduction system Number is less than 0.05W/ (mK), and building block can meet 7 days intensity of current concrete segment and be more than the requirement of 3MPa.Above-described embodiment Building block by test have very good sound insulation value, the requirement of construction can be met.

Claims (10)

1. a kind of manufacturing method of magnesium phosphate building block, it is characterised in that:Include the following steps:
1) magnesium phosphate cement is prepared:Potassium dihydrogen phosphate, magnesia, discarded concrete powder and polyphosphate sodium are mixed, obtained Magnesium phosphate cement;
2) magnesium phosphate slurry is prepared:Magnesium phosphate cement and water are mixed, add flyash and asbestos, is uniformly mixed, obtains To magnesium phosphate slurry;
3) magnesium phosphate foamed slurry is prepared:Magnesium phosphate slurry and foaming agent solution, foam stabilizer, water-reducing agent are mixed, stirred evenly, Obtain magnesium phosphate foamed slurry;
4) casting:Magnesium phosphate foamed slurry is injected into mold, heating curing demoulds after cooling, obtains magnesium phosphate building block.
2. a kind of manufacturing method of magnesium phosphate building block according to claim 1, it is characterised in that:In step 1), magnesium phosphate Cementitious material is made of the raw material of following mass parts:20~25 parts of potassium dihydrogen phosphates, 30~35 parts of magnesia, 35~40 parts discarded Concrete powder, 3~6 parts of polyphosphate sodiums.
3. a kind of manufacturing method of magnesium phosphate building block according to claim 2, it is characterised in that:In step 1), magnesia For dead burned magnesia, mass fraction >=95% of MgO.
4. a kind of manufacturing method of magnesium phosphate building block according to claim 2, it is characterised in that:In step 1), discard mixed Solidifying soil powder crosses the powder that 300 mesh sieve for common building after crushing with concrete debris.
5. a kind of manufacturing method of magnesium phosphate building block according to claim 1, it is characterised in that:In step 2), magnesium phosphate The mass ratio of cementitious material, flyash and asbestos is 100:(25~35):(15~25).
6. a kind of manufacturing method of magnesium phosphate building block according to claim 1, it is characterised in that:In step 2), magnesium phosphate The water content of slurry is 35wr%~45wt%.
7. a kind of manufacturing method of magnesium phosphate building block according to claim 1, it is characterised in that:In step 3), magnesium phosphate Slurry, foaming agent solution, foam stabilizer and water-reducing agent mass ratio be 100:(10~15):(0.5~1.5):(0.3~1).
8. a kind of manufacturing method of magnesium phosphate building block according to claim 7, it is characterised in that:In step 3), foaming agent Solution is mixed to prepare by foaming agent and water, and the mass ratio of foaming agent and water is 1:(16~22).
9. a kind of manufacturing method of magnesium phosphate building block according to claim 8, it is characterised in that:Foaming agent is RA rosin acid Class foaming agent, metallic aluminium powder foaming agent, vegetable protein foaming agent, animal protein foaming agent, resin soaps foaming agent, hydrolysis blood glue At least one of foaming agent, mahogany acid aluminium foaming agent;Foam stabilizer is polyacrylamide, polyvinyl alcohol, xanthans, ethoxy At least one of cellulose, calcium stearate;Water-reducing agent is lignin sulfonate water-reducing agent, naphthalene water reducer, melamine Based water reducer, at least one of sulfamate based water reducer, fatty acid series water-reducing agent, poly carboxylic acid series water reducer.
10. a kind of manufacturing method of magnesium phosphate building block according to claim 1, it is characterised in that:In step 4), heating is supported Shield is specially:70 DEG C~80 DEG C maintenance 4h~5h are first heated to, then are warming up to 200 DEG C~250 DEG C maintenance 8h~10h.
CN201711365979.2A 2017-12-18 2017-12-18 Method for manufacturing magnesium phosphate building block Active CN108191383B (en)

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Publication number Priority date Publication date Assignee Title
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JP2001302327A (en) * 2000-04-18 2001-10-31 Sumitomo Kinzoku Kozan Siporex Kk Production process of alc(autoclaved lightweight concrete) excellent in water repellency
CN1556779A (en) * 2001-08-10 2004-12-22 ƽ Composite materials and methods of making and using such composite materials
CN102344277A (en) * 2010-08-05 2012-02-08 卞智铨 Magnesium phosphate cement foamed lightweight wall building block
CN102515824A (en) * 2011-11-30 2012-06-27 南京航空航天大学 Super-light foam cement concrete and preparation method thereof
CN103508690A (en) * 2013-09-17 2014-01-15 安徽循环经济技术工程院 Novel inorganic binding material capable of bonding various substances and preparation method of novel inorganic binding material
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