CN108190577A - A kind of tension bracket - Google Patents
A kind of tension bracket Download PDFInfo
- Publication number
- CN108190577A CN108190577A CN201810007176.8A CN201810007176A CN108190577A CN 108190577 A CN108190577 A CN 108190577A CN 201810007176 A CN201810007176 A CN 201810007176A CN 108190577 A CN108190577 A CN 108190577A
- Authority
- CN
- China
- Prior art keywords
- rack
- buffer roll
- roll
- chain
- tension bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses a kind of tension brackets, belong to winding correction machinery field, include rack, buffer roll, the both sides of rack are equipped with two slide bars vertically, buffer roll is equipped with the sliding block to match with slide bar, and buffer roll is slidably mounted on by sliding block on slide bar, and the rack above buffer roll is equipped with two deflector rolls parallel with buffer roll, two deflector rolls are located at the both sides of buffer roll, and deflector roll and buffer roll are distributed in up-side down triangle in rack.The present invention not only adjusts winding tension by theory of mechanics, and winder, tension bracket, discharging machine are linked by control system, autobalance rolling speed, discharging speed adjust winding tension, quick variation even more by controlling rolling speed, buffer roll is shaken, evens up the fold of long on piece, ensure that winding effect, scroll side wall flatness is high, automatic degree is high, greatly improves product quality and image product, and great economic benefit is created for company.
Description
Technical field
The invention belongs to wind correction machinery field, and in particular to a kind of tension bracket.
Background technology
Our company produces polyethylene foam IXPE, and main fabrication processing is crushed for raw material, auxiliary material mixes, it is dry to be granulated
Dry, extruding slice, cooling pressure roller, high temperature foaming, press polish is smooth, correction deburring, winds and packs, and last winder will be after deburring
Finished product IXPE foams winding, on the one hand, change since the rolling speed of winder becomes larger with the diameter that foam is rolled up and constantly, and
The discharging speed of production line production is almost stablized, so in winding, if winding is too fast or discharging speed is excessively slow, the two cannot
It is harmonious, the tension for causing foam is increased, foam can be drawn and deformed, the quality of foam and winding effect are influenced, if discharging
Excessive velocities, and rolling speed is slow, loose foam can then influence to wind effect or even fold etc., influence product quality；It is another
Aspect, for existing winder when being wound to foam, the side of scroll is irregular, not only seriously affects beauty, to visitor
Family leaves bad impression, protrusion but will be caused to oppress and be damaged, influence product matter in actual shipment and handling process
Amount.
Invention content
The technical problem to be solved by the present invention lies in overcoming the defects of the prior art, proposes a kind of tension bracket, not only puts down
Weigh tension, ensures product quality and steady production, and energy adjust automatically winding, makes scroll edge neat, facilitate storage and fortune
It is defeated, improve the aesthetics of product.
Technical scheme of the present invention：
A kind of tension bracket, comprising rack, buffer roll, the both sides of the rack are equipped with two slide bars vertically, and buffer roll both ends are equipped with
The sliding block to match with slide bar, buffer roll are slidably mounted on by sliding block on slide bar, and the rack above buffer roll is equipped with two
The deflector roll parallel with buffer roll, two deflector rolls are located at the both sides of buffer roll, and deflector roll and buffer roll are distributed in rack in up-side down triangle
On.
Further, be respectively provided with a gear in the rack above and below the buffer roll both ends, two gears it
Between be equipped with a circle chain, the sliding block at the both ends of buffer roll is fixed on chain, and clump weight is hung on the chain.
Further, it sets in the vertical region where slide bar in the rack and is connect by two inductance types one on the other
The bistable switch of nearly switch composition, slide bar is directed toward close to switch level, and bistable switch is connected with controller, the controller and
Winder, which is connected, controls rolling speed, and frequency converter, controller and discharging machine phase are equipped between controller and the motor of winder
Connection control production discharging speed.
Further, any gear is equipped with coaxial pinion in the gear, and pinion is by chain and is set to machine
Driven gear connection on frame, the shaft of driven gear are mounted on by bearing in rack, and current potential is equipped between shaft and rack
Device, rack are equipped with hand from switch is controlled, and potentiometer and hand control switch to be connected with frequency converter certainly.
Further, the side of the sliding block of the buffer roll is equipped with the horizontally disposed two pieces of connections being connect with chain
Plate, the both ends of chain respectively connect a leading screw by hinge, and the leading screw of chain upper end revolves after being passed down through top connecting plate through-hole
Upper cap nut, the leading screw of chain lower end screw on nut after being upward through the through-hole of lower section connecting plate, and tightening nuts make chain in gear
On tighten, the size of through-hole is more than leading screw and is less than nut.
Further, the upper and lower part of the slide bar is equipped with buffer spring, and the upper close switch is located at upper buffering elastic
The lower section of spring, the lower top for being located at lower buffer spring close to switch.
Further, the rack of the lower section of the deflector roll of the tension bracket discharging side is equipped with lower guide reel.
Further, the top of the deflector roll of the tension bracket top discharge side by hinge install a pressure roller, pressure roller because
The downward around hinge rotation of its own gravity is pressed on deflector roll, and pressure roller is identical with the length of deflector roll.
Compared with prior art, beneficial effects of the present invention are：The present invention not only adjusts winding tension by theory of mechanics,
And winder, tension bracket, discharging machine are linked by control system, autobalance rolling speed, discharging speed adjust winding
Tension even more by controlling the quick variation of rolling speed, shakes buffer roll, evens up the fold of long on piece, protect
Winding effect is demonstrate,proved, scroll side wall flatness is high, it is therefore prevented that during transport and storage, the side of scroll material protrudes material because squeezing
Damage, influences product quality caused by the reasons such as pressure, easy to use, and automatic degree is high, greatly improves product quality and production
Product image creates great economic benefit for company.
Description of the drawings
Fig. 1 is tension bracket structure diagram of the present invention；
Fig. 2 is connected schematic diagram for tension bracket of the present invention and winder, discharging machine；
Fig. 3 is buffer roll structure diagram of the present invention；
Fig. 4 is the mounting structure schematic diagram of potentiometer of the present invention and driven gear.
Specific embodiment
The specific embodiment of the present invention is described in detail below in conjunction with the accompanying drawings.
Embodiment 1：
A kind of tension bracket as shown in Figure 1,2,3, 4, comprising rack 1, buffer roll 2, is vertically arranged with two phases in the rack 1
Mutually parallel slide bar 11,2 both ends of buffer roll are equipped with the sliding block 21 to match with slide bar 11, and buffer roll 2 is slided by sliding block 21 pacifies
On slide bar 11, the rack 1 of 2 top of buffer roll is equipped with two deflector rolls 3 parallel with buffer roll 2, and two deflector rolls 3 are located at slow
The both sides of roller 2 are rushed, deflector roll 3 and buffer roll 2 are distributed in up-side down triangle in rack 1；
A gear 4 is respectively provided in rack 1 above and below 2 both ends of buffer roll, a circle is equipped between two gears 4
Chain 41, the sliding block 21 at the both ends of buffer roll 2 are fixed on chain 4, and clump weight 42 is hung on the chain 4；
It is located in the rack 1 in the vertical region at 11 place of slide bar and sets by two 51 groups of inductance approach switches one on the other
Into bistable switch 5,51 be horizontally directed to slide bar 11 close to switch, bistable switch 5 is connected with controller 6, the controller 6 and
Winder 7, which is connected, controls rolling speed, and frequency converter, controller 6 and discharging are equipped between controller 6 and the motor of winder 7
Machine 8, which is connected, controls production discharging speed；
Any gear 4 is equipped with coaxial pinion 43 in the gear 4, and pinion 43 is by chain 41 and is set in rack 1
Driven gear 44 connect, the shaft of driven gear 44 is mounted on by bearing 45 in rack 1, is equipped between shaft and rack 1
Potentiometer 52, rack 1 are equipped with hand from switch 53 is controlled, and potentiometer 52 and hand control switch 53 to be connected with frequency converter certainly；
The side of the sliding block 21 of the buffer roll 2 is equipped with the horizontally disposed two pieces of connecting plates 211 being connect with chain 41, chain
41 both ends respectively connect a leading screw 212 by hinge, and the leading screw 212 of 41 upper end of chain is passed down through top connecting plate 211 and leads to
Screw on nut behind hole, the leading screw 212 of 41 lower end of chain screws on nut after being upward through the through-hole of lower section connecting plate 211, tightens spiral shell
Cap makes chain 41 be tightened on gear 4, and the size of through-hole is more than leading screw 212 and is less than nut；
The upper and lower part of the slide bar 11 is equipped with buffer spring 111, and the upper close switch 51 is located at upper buffer spring 111
Lower section, the lower top for being located at lower buffer spring 51 close to switch 51；
The rack 1 of the lower section of the deflector roll 3 of the tension bracket discharging side is equipped with lower guide reel 31；
A pressure roller 32 is installed in the top of the deflector roll 3 of the tension bracket top discharge side by hinge, and pressure roller 32 is because of its own gravity
Downward around hinge rotation is pressed on deflector roll 3, and pressure roller 32 is identical with the length of deflector roll 3.
IXPE foams lengthy motion picture is above a deflector roll downwards around from buffer roll lower section across again upwards around another deflector roll
Top after be pierced by, then access winder, when the rolling speed of winder and inconsistent discharging speed, in deflector roll and buffer roll
Between foam tension change, buffer roll is moved up and down with the influence of tension and its own gravity, automatically adjust tension, balance
Rolling speed and discharging speed ensure product quality and winding effect；The setting of chain, gear, clump weight, can be according to difference
The position of foam adjustment suspended counterweight block of specification and the quality of clump weight, clump weight are suspended on the chain of buffer roll side,
It is then the weight for increasing buffer roll, is suspended on the chain of opposite side, is the weight for mitigating buffer roll, is adjusted flexibly, uses model
It encloses more extensively, tension adjustment is more accurate；
During normal work, foam lengthy motion picture lifts buffer roll between two inductance approach switches, inductance approach switch
With the setting of controller, by discharging machine, tension bracket, winder linkage get up, be located above close to inductive switching to buffer roll
Continue upward it is mobile higher than the upper height close to switch constantly, illustrate that the tension of winding becomes larger, deliver a signal to controller, control
Device control rolling speed processed slows down and/or accelerates discharging speed, and buffer roll is made to fall after rise to two close between switching, if conversely,
It senses that chain is persistently moved down less than lower close to when switching, illustrates that the tension of winding becomes smaller, deliver a signal to controller, control
Device control rolling speed processed is accelerated and/or slows down discharging speed, buffer roll is made to go back up to two close between switch, the system is certainly
It is dynamic that discharging machine, tension bracket, winder linkage is made to reach balance, ensure production efficiency and winding effect；
Hand Zi control switch rotary arrive when automatically controlling, when the fold on foam by tension bracket when, due to buffer roll weight
It influencing, fold is stretched stretching, extension, can cause buffer roll small size Drop shock downwards at this time, while drive the rotation of driven gear,
Potentiometer shifts, and according to the different ratios that pinion and driven gear are set, potentiometer delivers a signal to frequency converter, becomes
Frequency device quickly controls the motor speed of winder quickly to change, and moment accelerates, and moment slows down, changes the tension of foam, make tension
Buffer roll is shaken up and down on frame, and when hand, Zi switch rotary is controlled, to during manual control, hand is controlled to switch and be delivered a signal to certainly
Frequency converter, frequency converter quickly change according to the rotating speed of pre-set FREQUENCY CONTROL winder, and moment accelerates, moment slows down, and makes
Buffer roll occurs to shake up and down, further evens up fold part and stretches, ensures winding effect and quality；
It is fixed between buffer roll and chain using screw and nut, not only facilitates and chain is installed on gear, but also can root
According to needs, the degree of tautness of chain is adjusted, is preferably used cooperatively with the clump weight being suspended on chain；
The setting of the spring of slide bar upper and lower part acts not only as positioning limit use, determines what buffer roll slided up and down
Range, and when buffer roll quickly moves up and down, to be contacted with buffer roll when, provide buffering, prevent buffer roll from occurring with rack
It hits and generates strong vibration, damage foam lengthy motion picture, influence product quality；
The setting of lower guide reel is to coordinate the wind-up roll that height is different on winder, and the height of wind-up roll is higher, then directly
Wind-up roll is accessed after being pierced by from the deflector roll of top, if the height of wind-up roll is relatively low, foam lengthy motion picture will be pierced by from top deflector roll again
It is pierced by from lower guide reel, finally accesses on wind-up roll；
The setting of pressure roller is that foam lengthy motion picture is pressed on deflector roll, if the fixation without pressure roller, foam lengthy motion picture is in relatively loose state
Lower meeting sideslip, foam lengthy motion picture in this case is when entering winder, it is easy to which generation winding is uneven, causes scroll side not
Smooth, after setting pressure roller, what can be stablized controls the position of foam lengthy motion picture, ensures the stabilization of winding, further improves winding effect.
The present invention not only by theory of mechanics adjust winding tension, but also by control system by winder, tension bracket, go out
Material machine links, autobalance rolling speed, discharging speed, adjusts winding tension, the even more quick change by controlling rolling speed
Change, shake buffer roll, even up the fold of long on piece, ensure that winding effect, scroll side wall flatness is high, prevents
During transport and storage, the side of scroll material protrudes material and is damaged caused by the reasons such as squeezing, and influences product quality, makes
With conveniently, automatic degree is high, greatly improves product quality and image product, and great economic benefit is created for company.
Basic principle, main feature and the advantages of the present invention of the present invention has been shown and described above.The present invention is not by upper
The limitation of embodiment is stated, the above embodiments and description only illustrate the principle of the present invention, is not departing from the present invention
Various changes and improvements may be made to the invention under the premise of spirit and scope, these changes and improvements both fall within claimed sheet
In the range of invention.The claimed scope of the invention is defined by appended claims and its equivalent.
Claims (8)
1. a kind of tension bracket, it is characterised in that：Comprising rack, buffer roll, the both sides of the rack are equipped with two slide bars vertically, delay
It rushes roller both ends and is equipped with the sliding block to match with slide bar, buffer roll is slidably mounted on by sliding block on slide bar, the machine above buffer roll
Frame is equipped with two deflector rolls parallel with buffer roll, and two deflector rolls are located at the both sides of buffer roll, and deflector roll and buffer roll are in inverted triangle
Shape is distributed in rack.
2. a kind of tension bracket as described in claim 1, it is characterised in that：Rack above and below the buffer roll both ends
On be respectively provided with a gear, a circle chain is equipped between two gears, the sliding block at the both ends of buffer roll is fixed on chain, described
Clump weight is hung on chain.
3. a kind of tension bracket as claimed in claim 2, it is characterised in that：It is located at the vertical region where slide bar in the rack
Interior setting is directed toward slide bar, bistable is opened by the bistable switch that two inductance approach switches form one on the other close to switch level
Pass is connected with controller, and the controller is connected with winder controls rolling speed, the motor of controller and winder it
Between be equipped with frequency converter, controller be connected with discharging machine control produces discharging speed.
4. a kind of tension bracket as claimed in claim 3, it is characterised in that：Any gear is equipped with coaxial secondary tooth in the gear
Wheel, pinion are connect by chain with the driven gear being set in rack, and the shaft of driven gear is mounted on machine by bearing
On frame, potentiometer is equipped between shaft and rack, rack is equipped with hand from switch is controlled, and potentiometer and hand control switch and become certainly
Frequency device is connected.
5. a kind of tension bracket as claimed in claim 3, it is characterised in that：The side of the sliding block of the buffer roll is equipped with and chain
Horizontally disposed two pieces of connecting plates of item connection, the both ends of chain respectively connect a leading screw, the leading screw of chain upper end by hinge
Nut is screwed on after being passed down through top connecting plate through-hole, and the leading screw of chain lower end screws on after being upward through the through-hole of lower section connecting plate
Nut, tightening nuts make chain be tightened on gear, and the size of through-hole is more than leading screw and is less than nut.
6. a kind of tension bracket as claimed in claim 3, it is characterised in that：The upper and lower part of the slide bar is equipped with buffering elastic
Spring, the upper lower section for being located at upper buffer spring close to switch, lower close switch is positioned at the top of lower buffer spring.
7. a kind of tension bracket as described in claim 1, it is characterised in that：The lower section of the deflector roll of the tension bracket discharging side
Rack is equipped with lower guide reel.
8. a kind of tension bracket as described in above-mentioned any claim, it is characterised in that：It leads the tension bracket top discharge side
A pressure roller is installed in the top of roller by hinge, and pressure roller is because the downward around hinge rotation of its own gravity is pressed on deflector roll, and pressure roller is with leading
The length of roller is identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810007176.8A CN108190577A (en) | 2018-01-04 | 2018-01-04 | A kind of tension bracket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810007176.8A CN108190577A (en) | 2018-01-04 | 2018-01-04 | A kind of tension bracket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108190577A true CN108190577A (en) | 2018-06-22 |
Family
ID=62587877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810007176.8A Pending CN108190577A (en) | 2018-01-04 | 2018-01-04 | A kind of tension bracket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108190577A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112722922A (en) * | 2020-12-24 | 2021-04-30 | 重庆瑞霆塑胶有限公司 | Automatic winding device for blown film |
| CN114872293A (en) * | 2022-05-24 | 2022-08-09 | 安徽理工大学 | EVA plastic film extruder |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1073270A (en) * | 1965-11-30 | 1967-06-21 | Walco Electric Company | Adujstable dancer roller for a tension web winding mechanism |
| CN201139034Y (en) * | 2008-01-08 | 2008-10-29 | 吕经珠 | Tea leaf withering machine chain connection protective equipment |
| CN201737499U (en) * | 2010-08-04 | 2011-02-09 | 吴松彦 | Emptying device of battery pole piece forming machine |
| CN201990301U (en) * | 2010-12-29 | 2011-09-28 | 广西贺州市桂东电子科技有限责任公司 | Collision falling prevention device for buffer frame of electronic aluminum foil production line |
| CN203392586U (en) * | 2013-06-29 | 2014-01-15 | 江阴大田科技服务有限公司 | Cloth liner arranging device |
| CN206417686U (en) * | 2017-01-04 | 2017-08-18 | 浙江圣大皮革有限公司 | Leather conveyer |
| CN107458909A (en) * | 2017-08-01 | 2017-12-12 | 稳健医疗用品（荆门）有限公司 | A kind of coiler tenslator |
| CN207876917U (en) * | 2018-01-04 | 2018-09-18 | 安徽艾迪文新材料有限公司 | A kind of tension bracket |
-
2018
- 2018-01-04 CN CN201810007176.8A patent/CN108190577A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1073270A (en) * | 1965-11-30 | 1967-06-21 | Walco Electric Company | Adujstable dancer roller for a tension web winding mechanism |
| CN201139034Y (en) * | 2008-01-08 | 2008-10-29 | 吕经珠 | Tea leaf withering machine chain connection protective equipment |
| CN201737499U (en) * | 2010-08-04 | 2011-02-09 | 吴松彦 | Emptying device of battery pole piece forming machine |
| CN201990301U (en) * | 2010-12-29 | 2011-09-28 | 广西贺州市桂东电子科技有限责任公司 | Collision falling prevention device for buffer frame of electronic aluminum foil production line |
| CN203392586U (en) * | 2013-06-29 | 2014-01-15 | 江阴大田科技服务有限公司 | Cloth liner arranging device |
| CN206417686U (en) * | 2017-01-04 | 2017-08-18 | 浙江圣大皮革有限公司 | Leather conveyer |
| CN107458909A (en) * | 2017-08-01 | 2017-12-12 | 稳健医疗用品（荆门）有限公司 | A kind of coiler tenslator |
| CN207876917U (en) * | 2018-01-04 | 2018-09-18 | 安徽艾迪文新材料有限公司 | A kind of tension bracket |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112722922A (en) * | 2020-12-24 | 2021-04-30 | 重庆瑞霆塑胶有限公司 | Automatic winding device for blown film |
| CN114872293A (en) * | 2022-05-24 | 2022-08-09 | 安徽理工大学 | EVA plastic film extruder |
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