CN108189212A - A kind of automatic production line of light partition board - Google Patents
A kind of automatic production line of light partition board Download PDFInfo
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- CN108189212A CN108189212A CN201810170190.XA CN201810170190A CN108189212A CN 108189212 A CN108189212 A CN 108189212A CN 201810170190 A CN201810170190 A CN 201810170190A CN 108189212 A CN108189212 A CN 108189212A
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- Prior art keywords
- wet mixing
- partition board
- production line
- control system
- light partition
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 238000005192 partition Methods 0.000 title claims abstract description 35
- 238000002156 mixing Methods 0.000 claims abstract description 79
- 238000009434 installation Methods 0.000 claims abstract description 40
- 238000000265 homogenisation Methods 0.000 claims abstract description 38
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 17
- 238000001125 extrusion Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 34
- 238000010438 heat treatment Methods 0.000 claims description 27
- 238000005303 weighing Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 238000012544 monitoring process Methods 0.000 claims description 7
- 238000003745 diagnosis Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 239000000567 combustion gas Substances 0.000 claims description 3
- 239000002918 waste heat Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 230000001413 cellular effect Effects 0.000 description 7
- 238000012546 transfer Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000012752 auxiliary agent Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The present invention provides a kind of automatic production line of light partition board, including dispensing equipment, wet mixing homogenization installation, hydraulic forming device, hydrofuge curing apparatus and the intelligence control system set gradually, wherein, the dispensing equipment, the wet mixing homogenization installation, the hydraulic forming device and the hydrofuge curing apparatus are electrically connected with the intelligence control system.Automatic production line of light partition board provided by the present invention from the addition of raw material, mix, be homogenized to product extrusion forming and drying using intelligent control, realize the full automation of production, reduce artificial demand and labor intensity, improve production efficiency；Simultaneously using precompressed and squeeze multi-pass operation in forming process, the bubble being substantially reduced in product retains, and ensures product quality.
Description
Technical field
The present invention relates to light cellular partition board production technical field more particularly to a kind of automatic production line of light partition board.
Background technology
The main production model of China's light cellular partition board is mechanical formwork erection production, and not only the degree of automation is low, production effect
Rate and production capacity are relatively low, and the place needed is big, worker's demand is big.Meanwhile this mechanization degree it is low extensive style it is raw
It produces compared with external extensive mechanization, the production line automated, the assurance ability of product is low.
At present, the main problems faced of light cellular partition board production technology in China includes：First, production automation degree is anxious
It needs to improve, to increase production efficiency, reduce production cost；Second, the performance of partition plate is to be improved, such as partition plate is anti-
Split, sound insulation, adhesive property etc.；Third, the product quality of partition plate is to be improved, and now common quality problems include dry receive
Contracting value is bigger than normal, mechanics properties testing Lower result, surface density are difficult to control.
In existing light cellular partition board production equipment, homogenizing equipment is all to design unidirectionally squeezing on a production line
Pressure, homogenizing for wet mixed feed is all by squeezing completion in the same direction, is partially to be squeezed by changing the direction of charging, this two
Abundant homogenized effect is not only not achieved in kind mode, influences product quality, and occupation area of equipment is big, and service efficiency is low,
Today of an inch of land is an inch of gold undoubtedly considerably increases venue cost.
At present the former in production using motor as power-equipment, to a wet mixed feed extrusion forming of progress,
The light cellular partition board produced seriously affects product quality and makes often there are having phenomena such as a large amount of bubbles in density unevenness, plate
Use performance.
Invention content
Present invention seek to address that problem as described above.It is an object of the present invention to provide in a kind of solution problem above
Any one automatic production line of light partition board.Specifically, the present invention provides a kind of high degree of automation, improves production effect
The automatic production line of light partition board of rate and product quality.
According to the first aspect of the invention, the present invention provides a kind of automatic production line of light partition board, the lightweight every
Wallboard automatic assembly line include set gradually dispensing equipment, wet mixing homogenization installation, hydraulic forming device, hydrofuge curing apparatus and
Intelligence control system, wherein, the dispensing equipment, the wet mixing homogenization installation, the hydraulic forming device and the hydrofuge are consolidated
Change equipment to be electrically connected with the intelligence control system；The dispensing equipment includes several pure feeding devices and auxiliary agent addition dress
It puts, the thin material feeding device and the assistant feeding device are connected with the wet mixing homogenization installation；The hydro-forming
Equipment includes the prepressing device, hydraulic forming device and the fixed-length cutting device that set gradually, the wet mixing homogenization installation with it is described
Prepressing device is connected, and the first end of the delivery track of the hydrofuge curing apparatus is connected with the outlet of the hydraulic forming device
It is logical.
Wherein, the prepressing device includes upper cavity, lower chamber, side plate, cylinder pressure and briquetting, wherein, the upper cavity
It penetrates through and sets with the lower chamber, the side plate is slidably disposed between the upper cavity and the lower chamber；It is described
Wet mixing homogenization installation is connected with the upper cavity, and the lower chamber is connected with the hydraulic forming device, and the cylinder pressure is set
It puts at the top of the upper cavity, the briquetting is fixedly connected with the output terminal of the cylinder pressure；The cylinder pressure and the side plate
Slider be electrically connected with the intelligence control system；
After the intelligence control system controls the side plate to slip between the upper cavity and the lower chamber, institute is controlled
It states wet mixing homogenization installation the wet mixing material after homogenizing is delivered in the upper cavity, then the cylinder pressure is controlled to drive the briquetting
Push the first scheduled duration；Then the side plate is controlled to skid off between the upper cavity and the lower chamber, then is controlled described
Cylinder pressure drives the briquetting to continue after pushing the second scheduled duration, and the cylinder pressure is controlled to withdraw；Side plate described in secondary control is slided again
Enter between the upper cavity and the lower chamber.
Wherein, weighing sensor and/or flowmeter, the weighing sensor are provided in each pure feeding device
And/or the flowmeter is electrically connected with the intelligence control system；The intelligence control system is according to preset raw material proportioning
Weighing sensor described in state modulator and/or the flowmeter quantitatively weigh raw material.
Wherein, the pure feeding device includes jumbo bag bag opening machine, and the outlet of the jumbo bag bag opening machine is provided with baiting valve,
The baiting valve is electrically connected with the intelligence control system, weighing sensor described in the intelligence control system real-time reception and/
Or the measured value of the flowmeter, and with reference to described in preset raw material proportioning state modulator baiting valve opening and closing.
Wherein, the dispensing equipment further includes mixing arrangement, the thin material feeding device and the assistant feeding device
It exports the entrance with the mixing arrangement to be connected, the outlet of the mixing arrangement and the entrance phase of the wet mixing homogenization installation
Connection.
Wherein, the wet mixing homogenization installation includes several homogenizers set gradually, and the homogenizer includes being interconnected
The first press section and the second press section, the direction of extrusion of first press section and the direction of extrusion of second press section are hung down
Straight setting；The outlet of the dispensing equipment is connected with the entrance of first press section, the outlet of second press section with
The entrance of the hydraulic forming device is connected.
Wherein, the hydrofuge curing apparatus includes drying chamber and the heating unit and hydrofuge that are arranged in the drying chamber dress
Put, the second end of the delivery track is connected with the entrance of the drying chamber, the heating unit and the humidity-discharging device with
The intelligence control system electrical connection.
Wherein, the heating unit adds including electric heating unit, steam heating unit, heat medium oil heating unit, combustion gas
At least one of hot cell, waste-heat unit, solar energy heating unit, photovoltaic heating unit.
Wherein, the humidity-discharging device includes dehumidifier and wind turbine.
Wherein, the intelligence control system includes central controller, on-line monitoring module and remote fault diagnosis module, institute
Central controller is stated for setting and/or changing production routine and parameter, and according to the production routine and state modulator
The orderly function of dispensing equipment, the wet mixing homogenization installation, the hydraulic forming device and the hydrofuge curing apparatus, can be with
Record creation data in real time；The on-line monitoring module is used to monitor the production process of the automatic assembly line and technique stream in real time
Journey when the production process of the automatic assembly line is mismatched with the production routine in the central controller and parameter, is sent out
Alarm；The remote fault diagnosis module and the dispensing equipment, the wet mixing homogenization installation, the hydraulic forming device and institute
It states hydrofuge curing apparatus to be remotely electrically connected, failure whether is generated, and trouble location and reason are carried out for real-time judge equipment
The central controller is sent to after analysis.
Automatic production line of light partition board provided by the present invention from the addition of raw material, mix, be homogenized to product and be squeezed into
Type and drying realize the full automation of production, reduce artificial demand and labor intensity, improve using intelligent control
Production efficiency；Simultaneously using precompressed and squeeze multi-pass operation in forming process, the bubble being substantially reduced in product retains,
Ensure product quality.
Being described below for exemplary embodiment is read with reference to the drawings, other property features of the invention and advantage will
It is apparent from.
Description of the drawings
It is incorporated into specification and the attached drawing of a part for constitution instruction shows the embodiment of the present invention, and with
Principle for explaining the present invention together is described.In the drawings, similar reference numeral is used to represent similar element.Under
Attached drawing in the description of face is some embodiments of the present invention rather than whole embodiments.Those of ordinary skill in the art are come
It says, without creative efforts, other attached drawings can be obtained according to these attached drawings.
Fig. 1 schematically illustrates the structure diagram of the automatic production line of light partition board of the present invention；
Fig. 2 schematically illustrates the structure diagram of dispensing equipment；
Fig. 3 schematically illustrates the structure diagram of hydraulic forming device；
Fig. 4 schematically illustrates the overlooking the structure diagram of homogenizer.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
All other embodiments obtained without making creative work shall fall within the protection scope of the present invention.It needs
Illustrate, in the absence of conflict, the feature in embodiment and embodiment in the application mutually can be combined arbitrarily.
The automatic production line of light partition board of the present invention to multidirectional squeeze of wet mixed feed by improving homo-effect, and using more
Secondary precompressed and extruding fully exclude the bubble in material, effectively improve product quality and performance；Simultaneously by the broken of raw material
It is carried out completely by intelligence control system in the overall process that bag, the precompressed of adding, mix, being homogenized to wet mixed feed, molding, product are dried
Control realizes the full automation of light cellular partition board production, effectively save artificial, improves production efficiency.
Below in conjunction with the accompanying drawings, to being described in detail according to automatic production line of light partition board provided by the present invention.
Fig. 1 shows a kind of structure diagram of embodiment of the automatic production line of light partition board of the present invention, with reference to Fig. 1
Shown, which includes the dispensing equipment 1, wet mixing homogenization installation 2, the hydraulic forming device that set gradually
3rd, hydrofuge curing apparatus 4 and intelligence control system (not shown in figure 1).Wherein, dispensing equipment 1, wet mixing homogenization installation 2, hydraulic pressure
Former 3 and hydrofuge curing apparatus 4 are electrically connected with intelligence control system, each section technique are controlled to set by intelligence control system
The automation of production process is realized in standby orderly function.
It is shown referring to Figures 1 and 2 Fig. 2 shows a kind of structure diagram of the dispensing equipment in specific embodiment, dispensing
Equipment 1 includes several pure feeding devices 11 and assistant feeding device 12, and pure feeding device 11 and assistant feeding device 12 are equal
It is connected with wet mixing homogenization installation 2, the auxiliary agent in raw material and assistant feeding device 12 in pure feeding device 11 is in intelligent control
Under the control of system processed orderly, be quantitatively added in wet mixing homogenization installation 2 and be homogenized processing, to ensure that product quality provides
Premise.
Fig. 3 shows a kind of structure diagram of the hydraulic forming device in specific embodiment, with reference to shown in Fig. 1 and Fig. 3,
Hydraulic forming device 3 includes the prepressing device 31, hydraulic forming device 32 and the fixed-length cutting device 33 that set gradually, wherein, it is wet
Mixed homogenization installation 2 is connected with prepressing device 31, and the wet mixed feed after wet mixing homogenization installation 2 fully homogenizing is conveyed into precompressed
Precompressed before being molded in device 31 fully to exclude the bubble in material, is then entered back into hydraulic forming device 32 and is squeezed
It is molded, product blank is formed, then carried out according to product length preset in intelligence control system via fixed-length cutting device 33
Cutting.The first end of the delivery track of hydrofuge curing apparatus 4 is connected with the outlet of hydraulic forming device 32 so that after cutting
Product is transferred directly to hydrofuge drying in hydrofuge curing apparatus 4, carries out curing conservation.
Specifically, prepressing device 31 includes upper cavity 311, lower chamber 312, side plate 313 (with reference to Fig. 1), 314 and of cylinder pressure
Briquetting 315, wherein, the perforation of upper cavity 311 and lower chamber 312 is set, side plate 313 be slidably disposed on upper cavity 311 with
Between lower chamber 312；Wet mixing homogenization installation 2 is connected with upper cavity 311, and lower chamber 312 is connected with hydraulic forming device 32,
Cylinder pressure 314 is arranged on the top of upper cavity 311, and briquetting 315 is fixedly connected with the output terminal of cylinder pressure 314；Cylinder pressure 314 and side plate
313 slider is electrically connected with intelligence control system.Intelligence control system control side plate 313 slips into upper cavity 311 under
After between cavity 312, the wet mixing material after homogenizing is delivered in upper cavity 311, then control cylinder pressure by control wet mixing homogenization installation 2
314 drive briquetting 315 to push the first scheduled duration, carry out first precompressed to wet mixing material, discharge most of bubble in material；
Then control side plate 313 is skidded off between upper cavity 311 and lower chamber 312, and the material freely falling body by first precompressed is under
In cavity, acceleration of gravity during using gravity and freely falling body carries out secondary exhaust, then cylinder pressure 314 is controlled to drive briquetting
315 continue to push the second scheduled duration, and precompressed again is carried out to wet mixed feed, further discharge the bubble in material, fully ensure that
There is no bubble to retain in product, improve product quality and performance；Then intelligence control system control cylinder pressure 314 is withdrawn, then
Secondary control side plate 313 slips between upper cavity 311 and lower chamber 312 to treat that precompressed is treated in wet mixed feed input next time.
In a typical embodiment, baffle or other switching installations are provided in the inlet of upper cavity 311 (in figure
Be not shown), when conveying wet mixed feed, the entrance of upper cavity 311 is opened, and closes entrance after conveying, before precompressed, to prevent
Wet mixed feed is extruded in the channel for retracting conveying device in pre-compaction process, influences pre-compressed effect；Then cylinder pressure 314 drives briquetting
315 push, and precompressed is carried out to wet mixed feed.Wherein, the baffle or other switching installations lifting or start and stop by intelligence control system
It is controlled.
Hydraulic forming device 32 includes shaping mould 321, the exhaust part 322, the hydraulic cylinder 323 that are arranged on 321 top of shaping mould
With pushing block 324.Wherein, hydraulic cylinder 323 and shaping mould 321 are located at the not homonymy of lower chamber 312, and the bottom with lower chamber 312
Portion is connected, and pushing block 324 is fixedly connected with the output terminal of hydraulic cylinder 323, and the start and stop of hydraulic cylinder 323 are by intelligence control system control
System.Under the drive of hydraulic cylinder 323, pushing block 324 pushes to the blocky wet mixing material after abundant precompressed in shaping mould 321
Extrusion forming is carried out, it is residual in air in shaping mould 321 and the wet mixing material squeezed out under high pressure during extruding
Residual air body is discharged by exhaust part 322, and additional air is avoided to remain or penetrate into product and causes bubble, seriously affects product matter
Amount.
Specifically, fixed-length cutting device 33 includes cutter and travel switch, and cutter is arranged on going out for hydraulic forming device 32
Mouthful place, carries out the product after extrusion forming customized cut-off, guarantee product size is consistent, convenient for subsequently drying and carrying, code
The implementation of techniques such as put.Wherein, travel switch is electrically connected with cutter and is electrically connected with intelligence control system, intelligence control system
Electrical connection controls the cut length of product and the operation of cutter by travel switch.
Referring back to shown in Fig. 2, weighing sensor 111 is both provided in each pure feeding device 11 of dispensing equipment
And/or flowmeter, weighing sensor 111 and/or flowmeter are electrically connected with intelligence control system, to according to preset blending ratio come
Quantitative weighing or each raw material components of metering or additive.Intelligence control system is weighed biography according to preset raw material proportioning state modulator
Sensor 111 and/or flowmeter quantitatively weigh raw material, accurately ensure the proportioning of each raw material components, from root ensure product quality and
Performance.
Specifically, pure feeding device 11 includes jumbo bag bag opening machine 112, to realize the broken bag of raw material, screening.Jumbo bag is torn open
Bag machine 112 lifts jumbo bag by electric block, reduces hand labor, carries out unpacking in the closed state, raw material is in automatic pneumatic
It is flow under slap in vibrating screen and carries out screening and filtering, to remove undesirable coarse fodder, impurity etc. in raw material, met the requirements
Raw material then flow into it is to be added in pipe chain machine 114, ensure product quality；The jumbo bag bag opening machine 112 carries dust arrester installation, to receive
The dust generated during collection broken bag is recycled, while cleaning ambient, meets environmental requirement.
Baiting valve 113 is provided in the outlet of jumbo bag bag opening machine 112, baiting valve 113 is electrically connected with intelligence control system, intelligence
Can control system real-time reception weighing sensor 111 and/or flowmeter measured value, and according to the measured value, with reference to preset
The opening and closing of raw material proportioning state modulator baiting valve 113 accurately control the additive amount and proportioning of each raw material and additive.
In addition, dispensing equipment 1 further includes mixing arrangement 13, the outlet of pure feeding device 11 and assistant feeding device 12 is equal
It is connected with the entrance of mixing arrangement 13, each raw material components and auxiliary agent are delivered in mixing arrangement 13 and are mixed；Mixing dress
It puts 13 outlet with the entrance of wet mixing homogenization installation 2 to be connected, the material after being sufficiently mixed in mixing arrangement 13 is transported to
It is homogenized in wet mixing homogenization installation 2.
In a typical embodiment, mixing arrangement 13 includes dry-mixed component and wet mixing component two parts, each raw material group
Divide after being sufficiently mixed in dry-mixed component with auxiliary agent, then added in simultaneously with water and wet mixing is carried out in wet mixing component, then by wet mixing
Homogenization installation 2 is homogenized processing to wet mixing material.
As shown in Fig. 2, the mixing arrangement 13 includes dry-mixed feed bin 131, water supply component 132 (is not shown, with reference to Fig. 1 in Fig. 2
It is shown) and wet mixing machine 133, each raw material components and auxiliary agent carry out in the dry-mixed feed bin 131 it is fully dry-mixed after, be delivered to wet mixing machine
Wet mixing is carried out in 133.In order to avoid occurring difference between the efficiency of dry-mixed mechanism and wet mixing mechanism, dispensing equipment 1 is also provided with
Intermediate conveyor and storage equipment, including the second pipe chain machine 134 and transfer feed bin 135, dry-mixed feed bin 131 and transfer feed bin 135 it
Between be connected by the second pipe chain machine 134.When the less efficient or dry-mixed efficiency of wet mixing mechanism is more than production efficiency,
Mixed material after dry-mixed 131 abundant mixing of feed bin, which is delivered to by the second pipe chain machine 134 in transfer feed bin 135, keeps in, and needs
When carrying out wet mixing, then the liquid such as the mixed material in transfer feed bin 135 and water are added into according to preset blending ratio in wet mixing machine 133
It is mixed.
And in order to control addition of the mixed material into wet mixing machine 133, the outlet at bottom of transfer feed bin 135 is provided with rotation
Valve 136.By controlling the opening and closing degree of rotary valve 136, adding speed of the mixed material into wet mixing machine 133 can be effectively controlled
And additive amount.
In the embodiment shown in Figure 2, which further includes dispenser 134, entrance and the transfer material of dispenser 134
The outlet in storehouse 135 is connected, by rotary valve 136 can by mixed material according to predetermined amount of flow or predetermined amount to dispenser 134
Middle addition further accurately controls the amount of the material added into wet mixing machine 133 by dispenser 134, it is ensured that raw material proportioning is protected
Demonstrate,prove product quality.Dispenser 134 realizes the quantitative weighing again of mixed material by the weighing sensor of its bottom, is adapted
Ground is provided with the flowmeter being electrically connected with intelligence control system in water supply component 132, to control the flow of the water of addition, into
And the proportioning of mixed material and water is accurately controlled, product quality and each performance parameter is effectively ensured.
Wet mixing homogenization installation 2 includes several homogenizers 20 for setting gradually, and in embodiment as shown in Figure 1, the wet mixing is equal
Change equipment 2 and include 3 homogenizers 20 being sequentially arranged, to be repeatedly homogenized to wet mixing material, it is ensured that material is uniformly mixed.
Fig. 4 shows a kind of overlooking the structure diagram of the homogenizer in specific embodiment, and with reference to shown in Fig. 4, homogenizer 20 includes phase
Intercommunicated the first press section 21 and the second press section 22, the direction of extrusion of the first press section 21 and the extruding of the second press section 22
Direction is vertically arranged；The outlet of dispensing equipment 1 is connected with the entrance of the first press section 21, the outlet of the second press section 22 and liquid
The entrance of press forming device 3 is connected.
After wet mixing material enters in the first press section 21 the extruding homogenizing for carrying out first direction, into the second press section 22 into
The extruding homogenizing of row second direction, is then delivered in next homogenizer and is homogenized or be delivered to again hydro-forming and set again
Extrusion forming is carried out in standby 3.The Double Pressures that wet mixing homogenization installation 2 in the present invention employs multiple mutually perpendicular direction are equal
Change so that wet mixing material is adequately compressed uniformly mixed, and homo-effect is notable, and product quality significantly improves.
Specifically, in the embodiment shown in fig. 4, homogenizer 20 further includes porous plate 23, and porous plate 23 is arranged on first
Between 21 and second press section 22 of press section, the exit of the second press section 22 is provided with extrusion board (not shown), it should
Extrusion board is also porous structure.
The setting of porous plate 23 and extrusion board can further improve the effect of material homogenizer.After preliminary homogenisation
When wet mixing material enters the second press section 22, porous separation is carried out, then carry out extruding homogenizing by porous plate 23, be further ensured that
Raw material is uniformly mixed.The setting principle of extrusion board is identical.Specifically, the aperture of porous plate 23 can select to be set as 3mm~
50mm, for example, can select to be set as 5mm, 13mm, 35mm etc. according to different raw material and speed of production.
It is repeatedly transported in hydraulic forming device 3 via the wet mixing material after homogenizer 20 fully homogenizing and carries out pre- pressure
Gas, extrusion forming, fixed length cutting are then sent in hydrofuge curing apparatus 4 and carry out drying maintenance.Hydrofuge curing apparatus 4 includes drying
Room and the heating unit and humidity-discharging device being arranged in drying chamber, the second end of delivery track are connected with the entrance of drying chamber,
Heating unit and humidity-discharging device are electrically connected with intelligence control system, and heating temperature, heating zone are controlled by intelligence control system
Domain and hydrofuge power etc..
Wherein, heating unit can add including electric heating unit, steam heating unit, heat medium oil heating unit, combustion gas
At least one of heating structures such as hot cell, waste-heat unit, solar energy heating unit, photovoltaic heating unit.Hydrofuge fills
It puts including dehumidifier and wind turbine.Heating unit and humidity-discharging device are under the control and regulation of intelligence control system, it can be ensured that drying chamber
Interior temperature is maintained in the Process temperature ranges of setting, ensures that the temperature in drying chamber is uniformly distributed, and effectively exclude moisture.
The wet plate formed by extrusion forming and fixed length cutting is delivered to by belt and roller on bracket, is then carried out pre-
Dehumidifying, then is delivered in drying chamber, keeps the temperature the predetermined time at a constant temperature and curing is dried, while effectively exclude by humidity-discharging device
Moisture completes level-one curing conservation, forms dry plate.After dry plate outbound after conveying and turnover panel, then it is delivered to two level maintenance area
Secondary maintenance is carried out, pending or storage is then packaged again, fully ensures that product quality.Wherein, two level maintenance area maintenance processes,
Facility and technique are identical with above-mentioned level-one curing conservation.
In the automatic production line of light partition board of the present invention, all production equipments are by intelligence control system according to program
It is carried out automatically controlling with setting technique, including being supported from the unpacking of raw material, dispensing, mixing, homogenizing, precompressed, molding, cutting, drying
The processes such as the conveying in shield and all techniques realize the full automation production of light cellular partition board.
Specifically, which includes central controller, on-line monitoring module and remote fault diagnosis module.Its
In, central controller is used to set and/or change production routine and parameter, and according to production routine and state modulator dispensing equipment
1st, the orderly function of wet mixing homogenization installation 2, hydraulic forming device 3 and hydrofuge curing apparatus 4 can also record production number in real time
According to be studied production process and technological parameter, to be adjusted, realization product quality optimizes.
On-line monitoring module is used to monitor in real time production process and the technological process of automatic assembly line, when automatic assembly line
When production process is mismatched with preset production routine in the central controller and parameter, alarm is sent out.For example, on-line monitoring mould
Block can on the displays such as console, the operation console of production line the operating status of each equipment of real-time display and technological parameter,
The dynamic menus such as equipment operating parameter can make staff and technical staff very clear to the operating condition of production process.
When some portion of operation is not inconsistent with preset program or parameter, corresponding portion sends out alarm, and warning staff is adjusted in time
It is whole, ensure the orderly function of production and the quality of product.
Remote fault diagnosis module and dispensing equipment 1, wet mixing homogenization installation 2, hydraulic forming device 3 and hydrofuge curing apparatus
Whether 4 long-range electrical connections, failure is generated for real-time judge equipment, and is sent to after analyzing trouble location and reason
Controller is entreated, failure can be found in time and find out most probable inducement, it is ensured that the operation that equipment can orderly, stable.
Descriptions above can combine implementation individually or in various ways, and these variants all exist
Within protection scope of the present invention.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any this practical relationship or sequence.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Non-exclusive inclusion, so that process, method, article or equipment comprising a series of elements not only will including those
Element, but also including other elements that are not explicitly listed or further include as this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence " including one ... ", it is not excluded that wrapping
Include in process, method, article or the equipment of the element that also there are other identical elements.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that：It still may be used
To modify to the technical solution recorded in foregoing embodiments or carry out equivalent replacement to which part technical characteristic；
And these modification or replace, various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (10)
1. a kind of automatic production line of light partition board, which is characterized in that the automatic production line of light partition board includes setting successively
Dispensing equipment (1), wet mixing homogenization installation (2), hydraulic forming device (3), hydrofuge curing apparatus (4) and the intelligent control system put
System, wherein, the dispensing equipment (1), the wet mixing homogenization installation (2), the hydraulic forming device (3) and hydrofuge curing
Equipment (4) is electrically connected with the intelligence control system；
The dispensing equipment (1) includes several pure feeding devices (11) and assistant feeding device (12), the thin material feed dress
(11) and the assistant feeding device (12) is put with the wet mixing homogenization installation (2) to be connected；
The hydraulic forming device (3) includes the prepressing device (31), hydraulic forming device (32) and fixed length cutting that set gradually
Device (33), the wet mixing homogenization installation (2) are connected with the prepressing device (31), the hydrofuge curing apparatus (4) it is defeated
The first end of track is sent to be connected with the outlet of the hydraulic forming device (32).
2. automatic production line of light partition board as described in claim 1, which is characterized in that the prepressing device (31) is including upper
Cavity (311), lower chamber (312), side plate (313), cylinder pressure (314) and briquetting (315), wherein, the upper cavity (311) with
The lower chamber (312) perforation setting, the side plate (313) be slidably disposed on the upper cavity (311) with it is described under
Between cavity (312)；The wet mixing homogenization installation (2) is connected with the upper cavity (311), the lower chamber (312) and institute
It states hydraulic forming device (32) to be connected, the cylinder pressure (314) is arranged on the top of the upper cavity (311), the briquetting
(315) output terminal with the cylinder pressure (314) is fixedly connected；The slider of the cylinder pressure (314) and the side plate (313) is equal
It is electrically connected with the intelligence control system；
The intelligence control system control the side plate (313) slip into the upper cavity (311) and the lower chamber (312) it
Between after, control the wet mixing homogenization installation (2) that the wet mixing material after homogenizing is delivered in the upper cavity (311), then control
The cylinder pressure (314) drives the briquetting (315) to push the first scheduled duration；Then the side plate (313) is controlled to skid off institute
It states between upper cavity (311) and the lower chamber (312), then the cylinder pressure (314) is controlled to drive under the briquetting (315) continues
After pressing the second scheduled duration, the cylinder pressure (314) is controlled to withdraw；Side plate (313) slips into the upper cavity described in secondary control again
(311) between the lower chamber (312).
3. automatic production line of light partition board as described in claim 1, which is characterized in that each pure feeding device
(11) weighing sensor (111) and/or flowmeter are provided in, the weighing sensor (111) and/or the flowmeter with
The intelligence control system electrical connection；Intelligence control system weighing and sensing according to preset raw material proportioning state modulator
Device (111) and/or the flowmeter quantitatively weigh raw material.
4. automatic production line of light partition board as claimed in claim 3, which is characterized in that the thin material feeding device (11) is wrapped
Jumbo bag bag opening machine (112) is included, the outlet of the jumbo bag bag opening machine (112) is provided with baiting valve (113), the baiting valve (113)
It is electrically connected with the intelligence control system, weighing sensor (111) described in the intelligence control system real-time reception and/or described
The measured value of flowmeter, and with reference to described in preset raw material proportioning state modulator baiting valve (113) opening and closing.
5. automatic production line of light partition board as claimed in claim 3, which is characterized in that the dispensing equipment (1) further includes
Mixing arrangement (13), it is described thin material feeding device (11) and the assistant feeding device (12) outlet with the mixing arrangement
(13) entrance is connected, and the outlet of the mixing arrangement (13) is connected with the entrance of the wet mixing homogenization installation (2).
6. automatic production line of light partition board as described in claim 1, which is characterized in that wet mixing homogenization installation (2) packet
Several homogenizers (20) set gradually are included, the homogenizer (20) is squeezed including interconnected the first press section (21) and second
Splenium (22), the direction of extrusion of first press section (21) and the direction of extrusion of second press section (22) are vertically arranged；
The outlet of the dispensing equipment (1) is connected with the entrance of first press section (21), and the second press section (22) go out
Mouth is connected with the entrance of the hydraulic forming device (3).
7. automatic production line of light partition board as described in claim 1, which is characterized in that hydrofuge curing apparatus (4) packet
The heating unit and humidity-discharging device for including drying chamber and being arranged in the drying chamber, the second end of the delivery track and the baking
The entrance in room is connected, and the heating unit and the humidity-discharging device are electrically connected with the intelligence control system.
8. automatic production line of light partition board as claimed in claim 7, which is characterized in that the heating unit includes electrical heating
Unit, steam heating unit, heat medium oil heating unit, combustion gas heating unit, waste-heat unit, solar energy heating unit,
At least one of photovoltaic heating unit.
9. automatic production line of light partition board as claimed in claim 7, which is characterized in that the humidity-discharging device includes dehumidifier
And wind turbine.
10. automatic production line of light partition board as described in claim 1, which is characterized in that the intelligence control system includes
Central controller, on-line monitoring module and remote fault diagnosis module,
The central controller is used to set and/or change production routine and parameter, and according to the production routine and parameter control
Make the dispensing equipment (1), the wet mixing homogenization installation (2), the hydraulic forming device (3) and the hydrofuge curing apparatus
(4) orderly function can also record creation data in real time；
The on-line monitoring module is used to monitor in real time production process and the technological process of the automatic assembly line, when described automatic
When the production process of production line is mismatched with the production routine in the central controller and parameter, alarm is sent out；
The remote fault diagnosis module is set with the dispensing equipment (1), the wet mixing homogenization installation (2), the hydro-forming
Standby (3) and the hydrofuge curing apparatus (4) are remotely electrically connected, and failure whether is generated, and to failure portion for real-time judge equipment
Position and reason are sent to the central controller after being analyzed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810170190.XA CN108189212A (en) | 2018-03-01 | 2018-03-01 | A kind of automatic production line of light partition board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810170190.XA CN108189212A (en) | 2018-03-01 | 2018-03-01 | A kind of automatic production line of light partition board |
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| Publication Number | Publication Date |
|---|---|
| CN108189212A true CN108189212A (en) | 2018-06-22 |
Family
ID=62594305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810170190.XA Pending CN108189212A (en) | 2018-03-01 | 2018-03-01 | A kind of automatic production line of light partition board |
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| Country | Link |
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| CN (1) | CN108189212A (en) |
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| CN103722612A (en) * | 2013-12-24 | 2014-04-16 | 柴标 | Plastic partition wall batten forming machine and plastic partition wall batten forming method |
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Effective date of registration: 20200210 Address after: 314400 No.25, Shijing Road, Haichang street, Haining City, Jiaxing City, Zhejiang Province Applicant after: Zhejiang Weimar inferior building materials science and technology limited company Applicant after: Rui Yang Address before: 314400 No. 25, Shi Jing Road, Haining Economic Development Zone, Jiaxing, Zhejiang Applicant before: Zhejiang Weimar inferior building materials science and technology limited company |