CN108188462B - Board shearing equipment - Google Patents
Board shearing equipment Download PDFInfo
- Publication number
- CN108188462B CN108188462B CN201810121930.0A CN201810121930A CN108188462B CN 108188462 B CN108188462 B CN 108188462B CN 201810121930 A CN201810121930 A CN 201810121930A CN 108188462 B CN108188462 B CN 108188462B
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- Prior art keywords
- shearing
- comb
- shear
- shaped template
- workbench
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- 238000010008 shearing Methods 0.000 title claims abstract description 167
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 239000000463 material Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses plate shearing equipment, which comprises a workbench and a frame, a shearing knife is arranged on the frame in a sliding way, and a comb-shaped template is arranged on the workbench in a sliding way; the comb-shaped template is connected with a second driving mechanism; the first driving mechanism and the second driving mechanism are arranged on the workbench; one end of the upper surface of the workbench is provided with a die cutting stop block of the comb-shaped template, the inner side surface of the shearing knife is aligned with the outer side surface of the end part of the workbench, provided with the die cutting stop block, and the width of the plate to be sheared is smaller than or equal to the width of the comb-shaped template; the shearing knife is in a comb shape matched with the comb-shaped template, the teeth of the shearing knife and the comb-shaped template are respectively arranged corresponding to the teeth slits of the other side, and the tooth widths of the shearing knife and the comb-shaped template are equal to the widths of the teeth slits of the other side; two matched shearing surfaces are arranged on the comb teeth of the shearing knife and are used for gradually cutting the plate to be sheared along the tooth gaps of the comb-shaped template. The invention can complete the square cutting work of the plate only by one process.
Description
Technical Field
The present invention relates to a plate shearing apparatus.
Background
At present, the equipment for cutting the plate into square blocks is to cut the plate to be cut into a strip and then cut into square blocks or small strips, and no equipment for cutting the plate to be cut into square blocks or small strips is available. Patent publication number CN 202087888U: metal sheet shearing equipment, including shearing host computer and material feeding unit and angle, circular shearing, characterized by: the throat depth of the shearing equipment host is 250mm to 1000mm, and the material supporting roller is arranged on the wallboards on the two sides of the shearing equipment. The equipment investment cost is low, the operation is simple, the shearing quality is high, and straight strips, square blocks, angles and round plates can be sheared; the shearing face is not needed to be trimmed, and the shearing efficiency is high. The mechanism is complex and cannot be used for plates of the shearing square block; patent publication number CN 104368862B: a steel plate strip longitudinal roller shearing machine comprises a machine base, wherein a roller shearing fixing seat and a cycloid speed reducer are fixed on the machine base, a plurality of fixing grooves are formed in the upper portion of the roller shearing fixing seat, connecting columns are fixed in the fixing grooves, roller shearing movable seats are sleeved on the connecting columns in a sliding mode, air cylinders capable of pressing down the roller shearing movable seats are matched with the upper portions of the roller shearing movable seats, lower roller rollers are arranged in the middle of the upper portions of the roller shearing fixing seat, upper roller rollers are arranged in the middle of the roller shearing movable seat, upper scissors are arranged on the upper roller rollers, lower scissors are arranged on the lower roller rollers, the upper scissors and the lower scissors are matched with axial cutting steel plates, the cycloid speed reducer comprises cycloid speed reducing motors, one output shaft is connected with a roller shaft of the upper roller through a universal rotating shaft of the movable seat, and the other output shaft is connected with a roller shaft of the lower roller through a universal rotating shaft of the fixing seat. It can only cut out strip steel plate, and can be realized by designing other mechanisms.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the plate shearing equipment which can shear square blocks or small strips at one time aiming at plates of different materials, thereby saving working hours, having no residual materials, and having simple equipment structure and ingenious design.
In order to achieve the above purpose, the technical scheme of the invention is to design plate shearing equipment, which comprises a workbench and a rack, wherein a shearing knife is arranged on the rack in a sliding manner, and a comb-shaped template is arranged on the workbench in a sliding manner; the workbench is provided with a first driving mechanism and a second driving mechanism, and the comb-shaped template is connected with the second driving mechanism; one end of the upper surface of the workbench is provided with a die cutting stop block of the comb-shaped template, the inner side surface of the shearing knife is aligned with the outer side surface of the end part of the workbench provided with the die cutting stop block, and the width of the plate to be sheared is smaller than or equal to the width of the comb-shaped template; the shearing knife is in a comb shape matched with the comb-shaped template, the teeth of the shearing knife and the comb-shaped template are respectively arranged corresponding to the tooth gaps of the other side, and the tooth widths of the shearing knife and the comb-shaped template are equal to the width of the tooth gaps of the other side; two matched shearing surfaces are arranged on the comb teeth of the shearing knife and are used for gradually cutting the plate to be sheared along the tooth gaps of the comb-shaped template. The area of one surface of the comb-shaped template, which is contacted with the plate to be sheared, is smaller than the area of the corresponding surface of the plate to be sheared, and the friction force between the plate to be sheared and the comb-shaped template can be fully utilized by the arrangement, and the comb-shaped template is driven to slide while driving the plate to be sheared above the comb-shaped template, so that the aim of conveying the plate to be sheared to a shearing knife is fulfilled once the comb-shaped template is driven. The first shearing surface and the second shearing surface on the shearing knife can divide the original one-time process of the shearing knife into two half processes, so that the part of the plate to be sheared, which is positioned between the adjacent comb teeth of the comb-shaped template, and the rest part of the plate to be sheared, which is positioned at the comb-shaped template, are respectively realized, and the plate to be sheared is directly cut into required square blocks or strips after the shearing knife descends once. The first driving mechanism and the second driving mechanism are arranged, so that the first driving mechanism and the second driving mechanism work simultaneously, the plate to be sheared and the comb-shaped templates are pushed to be conveyed downwards towards the shearing knife together, then the shearing knife descends to cut off the part, located at the tooth gaps of the comb-shaped templates, of the plate to be sheared, then the second driving mechanism retreats, and the shearing knife descends continuously to cut off the part, located at the comb teeth of the comb-shaped templates, of the plate to be sheared before resetting.
The further technical proposal is that the frame is arranged on the workbench or on the ground at one side of the workbench; the workbench is in a cuboid block shape, the die cutting check block corresponds to the tooth seam position on the comb-shaped template, the die cutting check block is in a cuboid block shape, and the die cutting check block and the workbench are integrally formed or fixedly arranged on the workbench. The die cut stop is used to prevent the comb-like die plate from extending too far to cause the cut square or small strip to be out of the desired size and to assist the shear blade in shearing the sheet to be sheared.
The further technical scheme is that the frame is vertically arranged, the sliding surface of the shearing knife in the sliding direction is a vertical surface, the workbench is horizontally arranged, and each tooth of the comb-shaped template is cuboid; the frame is fixedly provided with a third driving mechanism for driving the shearing knife to slide, and the workbench is fixedly provided with a first driving mechanism and a second driving mechanism. The driving mechanism is a hydraulic driving mechanism, a hydraulic cylinder of the driving mechanism is fixedly arranged, and a piston rod of the hydraulic driving mechanism is fixedly connected to the shearing knife or the comb-shaped template.
Further technical scheme is that broach on the shearing sword is the top and is equipped with the cuboid form of two cooperation shearing faces, two complex shearing faces include first shearing face and third shearing face, and first shearing face sets up with the horizontal plane slope, and first shearing face is the nearest plane of face broach form template on the shearing sword broach, and third shearing face sets up with first shearing face slope, and triangle-shaped plane is personally submitted to the third shearing, and its three limit is crossing with two sides of first shearing face, shearing sword broach respectively. When the shearing knife descends in the first half, the part, located between the adjacent comb teeth of the comb-shaped template, of the plate to be sheared is just cut off, then the comb-shaped template is retracted, the shearing knife continues to descend in the second half, and the rest part, just located at the comb-shaped template, of the plate to be sheared is sheared off. The action process is as follows: the method comprises the steps that a whole block of plate to be sheared is placed on a comb-shaped template, one end of the plate to be sheared is flush with one end of the comb-shaped template, which is close to a shearing knife, and then a second driving mechanism for starting the comb-shaped template drives the comb-shaped template to advance. Therefore, the shearing knife can finish the process of cutting a long plate into square blocks (or small strips) on the original whole plate to be sheared by one-time descending process, the working time is saved, the whole plate to be sheared is not required to be cut into a long plate and then cut into square blocks (or small strips) as in the prior art, the reference problem before twice cutting is avoided, and the operation is convenient, fast and convenient.
The further technical scheme is that shearing edges are arranged on the first shearing surface and the third shearing surface, shearing edges are arranged on the shearing edges, and projection patterns of all the shearing edges of the first shearing surface and the third shearing surface on a plate to be sheared are overlapped with the shape of the outer edge of the tooth gap.
Further technical scheme is, be equipped with the second shearing face that sets up with shearing knife slip direction slope on shearing knife's the tooth seam, and the second shearing face is used for shearing the part that is located broach form template tooth department on waiting to cut the board, and first shearing face and third shearing face are all nearer apart from broach form template than the second shearing face, and the distance of second shearing face extreme bottom and first shearing face extreme bottom equals the thickness of broach form template on vertical direction.
The invention has the advantages and beneficial effects that: the square or small strip can be cut out at one time aiming at plates of different materials, so that the working hours are saved, no excess materials exist, the equipment structure is simple, and the design is ingenious; the area of one surface of the comb-shaped template, which is contacted with the plate to be sheared, is smaller than the area of the corresponding surface of the plate to be sheared, and the friction force between the plate to be sheared and the comb-shaped template can be fully utilized by the arrangement, and the comb-shaped template is driven to slide while driving the plate to be sheared above, so that the aim of conveying the plate to be sheared to a shearing knife is fulfilled once the comb-shaped template is driven. The first shearing surface and the second shearing surface on the shearing knife can divide the original one-time process of the shearing knife into two half processes, so that the part of the plate to be sheared, which is positioned between the adjacent comb teeth of the comb-shaped template, and the rest part of the plate to be sheared, which is positioned at the comb-shaped template, are respectively realized, and the plate to be sheared is directly cut into required square blocks or strips after the shearing knife descends once. The die cut stop is used to prevent the comb-like die plate from extending too far to cause the cut squares or strips to be out of the desired dimensions. The shearing knife can complete the process of cutting a long plate into square blocks (or small strips) on the original whole plate to be sheared by one-time descending process, so that the working time is saved, the whole plate to be sheared is not required to be cut into a long plate and then cut into square blocks (or small strips) like the prior art, the reference problem before twice cutting is avoided, and the operation is convenient, fast and convenient.
Drawings
FIG. 1 is a schematic view of a plate shearing apparatus of the present invention;
FIG. 2 is a schematic perspective view of the table, shear blade, and comb template portions of FIG. 1;
FIG. 3 is a schematic diagram of another view of FIG. 2;
FIG. 4 is a schematic view of the scissor blade and comb template portion of FIG. 1;
FIG. 5 is a left side view of FIG. 4 with the shear blade removed;
FIG. 6 is a schematic perspective view of the shear blade of FIG. 1;
FIG. 7 is a schematic view of the other view of FIG. 6;
FIG. 8 is a front view of FIG. 6;
FIG. 9 is a front view of FIG. 7;
FIG. 10 is a schematic view of FIG. 4 with the shearing blade and comb template removed;
FIG. 11 is a left side view of FIG. 10;
fig. 12 is a top view of fig. 10.
In the figure: 1. a work table; 2. a frame; 3. a shearing knife; 4. comb-shaped templates; 5. a plate to be sheared; 6. die cutting the stop block; 7. a first shear plane; 8. a second shear plane; 9. a driving mechanism; 10. and a third shear plane.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only intended to more clearly illustrate the technical solutions of the present invention, and are not intended to limit the scope of the invention in this regard.
As shown in fig. 1 to 12, the invention is a plate shearing device, which comprises a workbench 1 and a rack 2, wherein a shearing knife 3 is slidably arranged on the rack 2, a comb-shaped template 4 is slidably arranged on the workbench 1, a plate 5 to be sheared is placed on the comb-shaped template 4, the comb-shaped template 4 is used for conveying the plate 5 to be sheared to the position below the shearing knife 3, the sliding direction of the shearing knife 3 is perpendicular to the conveying direction of the plate 5 to be sheared, a die cutting stop block 6 of the comb-shaped template 4 is arranged at one end of the upper surface of the workbench 1, the sliding surface of the shearing knife 3 in the sliding direction is positioned at the outer side of the end part of the workbench 1 provided with the die cutting stop block 6, the area of one surface of the comb-shaped template 4, which is in contact with the plate 5 to be sheared, is smaller than the area of the corresponding surface of the plate 5 to be sheared, a first shearing knife 7 is arranged on the comb teeth of the shearing knife 3, the first shearing knife 7 is used for shearing the part of the plate 5, which is positioned adjacent to the comb-shaped template 4, the adjacent comb teeth of the shearing knife 3 are provided with a second shearing knife 8 which is inclined to the second shearing knife 8, and the second shearing knife 8 is positioned at the position closer to the first shearing knife 7 than the second shearing knife 8 is used for the second shearing knife 7. The frame 2 is arranged on the workshop floor at one side of the workbench 1; the workbench 1 is in a cuboid block shape, at least two die-cutting check blocks 6 are arranged, the die-cutting check blocks 6 are arranged between adjacent comb teeth of the comb tooth-shaped template 4, the die-cutting check blocks 6 are in a cuboid block shape, and the die-cutting check blocks 6 and the workbench 1 are integrally formed or fixedly arranged on the workbench 1. The frame 2 is vertically arranged, the sliding surface of the shearing knife 3 in the sliding direction is a vertical surface, the workbench 1 is horizontally arranged, and each tooth of the comb-shaped template 4 is cuboid; the frame 2 is fixedly provided with a third driving mechanism 9 for driving the shearing knife 3 to slide, and the workbench 1 is fixedly provided with a second driving mechanism for driving the comb-shaped template 4 to slide. The comb teeth on the shearing knife 3 are cuboid shapes with shearing surfaces at the top ends, the shearing surfaces at the top ends of the comb teeth comprise a first shearing surface 7 and a third shearing surface 10, the first shearing surface 7 is obliquely arranged with a horizontal plane, the first shearing surface 7 is a plane of the topmost comb teeth of the shearing knife 3 facing the plate 5 to be sheared, the third shearing surface 10 is obliquely arranged with the first shearing surface 7, the third shearing surface 10 is a triangular plane, and three sides are respectively connected with the first shearing surface 7 and two sides of the comb teeth of the shearing knife 3. (when the structure of the shearing blade is as shown in fig. 6, the first shearing blade 7 and the third shearing blade 10 are each provided with two shearing edges, wherein the two shearing edges of the first shearing blade 7 are the outer side edges of two adjacent comb teeth on the first shearing blade 7, the two shearing edges of the third shearing blade 10 are the two edges except for the one edge of the third shearing blade 10 intersecting the first shearing blade 7, so that the shearing speed of the two side edges of the comb-shaped template tooth slit to be sheared is different, one of the side edges is sheared firstly < i.e., the work of the upper shearing edge of the first shearing blade 7 referred to in fig. 6 >, and the other side edge is sheared by a large half < i.e., the lower shearing edge of the first shearing blade 7 referred to in fig. 6 and the work of the lower shearing blade 10{ here referred to as the third shearing blade 10 of the first shearing blade 7 in fig. 6 } is completed successively, and then the other side edge is sheared successively, < i.e., the work of the remaining part of the third shearing blade 10{ here referred to as the lower shearing blade 10} of the third shearing blade 10 in fig. 6, > is completed successively. Another technical scheme is that the first shearing surface is also a triangle plane, and the specific shape can be regarded as that the lower end of the oblique line on the shearing blade 3 in fig. 4 is directly connected with the bottom end of the line on the rightmost side of the shearing blade 3 in fig. 4, so that two matched shearing surfaces can be completed for gradually cutting the board to be sheared along the tooth seam of the comb-shaped template.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.
Claims (3)
1. The plate shearing equipment is characterized by comprising a workbench and a rack, wherein a shearing knife is arranged on the rack in a sliding manner, and a comb-shaped template is arranged on the workbench in a sliding manner; the workbench is provided with a first driving mechanism and a second driving mechanism; the comb-shaped template is connected with a second driving mechanism; one end of the upper surface of the workbench is provided with a die cutting stop block of the comb-shaped template, the inner side surface of the shearing knife is aligned with the outer side surface of the end part of the workbench provided with the die cutting stop block, and the width of the plate to be sheared is smaller than or equal to the width of the comb-shaped template; the shearing knife is in a comb shape matched with the comb-shaped template, the teeth of the shearing knife and the comb-shaped template are respectively arranged corresponding to the tooth gaps of the other side, and the tooth widths of the shearing knife and the comb-shaped template are equal to the width of the tooth gaps of the other side; be equipped with two complex shear planes on the broach of shearing sword, two complex shear planes are used for following broach form template tooth seam and progressively cutting and wait to cut the board, two complex shear planes of tooth top end are the cuboid form on the shearing sword, two complex shear planes include first shear plane and third shear plane, first shear plane and horizontal plane slope set up, first shear plane is the nearest plane of face broach form template on the shearing sword broach, third shear plane and first shear plane slope set up, the triangle-shaped plane is personally submitted in the third shear, three limit respectively with first shear plane, two sides of shearing sword broach are crossing, all set up shear edges on first shear plane and the third shear plane, the shear edge sets up shear edge, all shear edges of first shear plane and third shear plane are to waiting to cut the shape coincidence of board on the external edge, be equipped with the second shear plane that sets up with shear direction slope on the tooth seam, the second shear plane is used for cutting and wait to be located broach form template department on the shearing sword broach, first shear plane and third shear plane are equal to the perpendicular tip of second shear plane than the perpendicular tip of second shear plane, the perpendicular tip of second shear plane is equal to the minimum distance of first shear plane and the first shear plane.
2. A plate shearing apparatus as claimed in claim 1 wherein said frame is provided on a table or on the floor on one side of a table; the workbench is in a cuboid block shape, the die cutting check block corresponds to the tooth seam position on the comb-shaped template, the die cutting check block is in a cuboid block shape, and the die cutting check block and the workbench are integrally formed or fixedly arranged on the workbench.
3. A plate shearing apparatus as recited in claim 2, wherein the frame is vertically arranged, the sliding surface of the shearing blade in the sliding direction is a vertical surface, the table is horizontally arranged, and each tooth of the comb-shaped template has a rectangular parallelepiped shape; the frame is fixedly provided with a third driving mechanism for driving the shearing knife to slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810121930.0A CN108188462B (en) | 2018-02-07 | 2018-02-07 | Board shearing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810121930.0A CN108188462B (en) | 2018-02-07 | 2018-02-07 | Board shearing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108188462A CN108188462A (en) | 2018-06-22 |
| CN108188462B true CN108188462B (en) | 2024-04-16 |
Family
ID=62593223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810121930.0A Active CN108188462B (en) | 2018-02-07 | 2018-02-07 | Board shearing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108188462B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116140684B (en) * | 2023-04-21 | 2023-07-18 | 江苏大隆凯科技有限公司 | Hydraulic scrap steel automatic feeding shearing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1827915A1 (en) * | 1988-04-26 | 1996-09-10 | Всесоюзный научно-исследовательский и проектный институт по вторичным черным металлам | Shears to cut metal scrap and waste |
| CN101274376A (en) * | 2008-05-23 | 2008-10-01 | 季约德 | Electric cutting device of cold-bending molding machine |
| CN201609788U (en) * | 2009-11-18 | 2010-10-20 | 陕西长城锻压机床设备有限公司 | Hydraulic-valve type plate shearing machine |
| CN204430401U (en) * | 2014-12-31 | 2015-07-01 | 厦门正黎明冶金机械有限公司 | A kind of without blanking shearing equipment |
| CN104889471A (en) * | 2015-06-10 | 2015-09-09 | 长兴捷明机械有限公司 | Plate shearing machine |
| CN204867598U (en) * | 2015-07-09 | 2015-12-16 | 福建省台彩机械科技有限公司 | Steel sheet shearing mechanism |
| CN105215454A (en) * | 2015-10-29 | 2016-01-06 | 湖州国信物资有限公司 | A kind of cutting head mechanism of tile press |
| CN106180859A (en) * | 2015-05-07 | 2016-12-07 | 常娟 | Steel plate chopper |
| CN208083545U (en) * | 2018-02-07 | 2018-11-13 | 江苏大隆凯科技有限公司 | A kind of plate shearing equipment |
-
2018
- 2018-02-07 CN CN201810121930.0A patent/CN108188462B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1827915A1 (en) * | 1988-04-26 | 1996-09-10 | Всесоюзный научно-исследовательский и проектный институт по вторичным черным металлам | Shears to cut metal scrap and waste |
| CN101274376A (en) * | 2008-05-23 | 2008-10-01 | 季约德 | Electric cutting device of cold-bending molding machine |
| CN201609788U (en) * | 2009-11-18 | 2010-10-20 | 陕西长城锻压机床设备有限公司 | Hydraulic-valve type plate shearing machine |
| CN204430401U (en) * | 2014-12-31 | 2015-07-01 | 厦门正黎明冶金机械有限公司 | A kind of without blanking shearing equipment |
| CN106180859A (en) * | 2015-05-07 | 2016-12-07 | 常娟 | Steel plate chopper |
| CN104889471A (en) * | 2015-06-10 | 2015-09-09 | 长兴捷明机械有限公司 | Plate shearing machine |
| CN204867598U (en) * | 2015-07-09 | 2015-12-16 | 福建省台彩机械科技有限公司 | Steel sheet shearing mechanism |
| CN105215454A (en) * | 2015-10-29 | 2016-01-06 | 湖州国信物资有限公司 | A kind of cutting head mechanism of tile press |
| CN208083545U (en) * | 2018-02-07 | 2018-11-13 | 江苏大隆凯科技有限公司 | A kind of plate shearing equipment |
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|---|---|
| CN108188462A (en) | 2018-06-22 |
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