CN108185718A - Adjustable mattress and manufacturing method - Google Patents

Adjustable mattress and manufacturing method Download PDF

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Publication number
CN108185718A
CN108185718A CN201711206788.1A CN201711206788A CN108185718A CN 108185718 A CN108185718 A CN 108185718A CN 201711206788 A CN201711206788 A CN 201711206788A CN 108185718 A CN108185718 A CN 108185718A
Authority
CN
China
Prior art keywords
support
stent
mattress
electric pushrod
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711206788.1A
Other languages
Chinese (zh)
Inventor
查海峰
卞文明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Haining Zhengkai Textile Business Department
Original Assignee
Jiaxing Yuanchang Furniture Products Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiaxing Yuanchang Furniture Products Co ltd filed Critical Jiaxing Yuanchang Furniture Products Co ltd
Priority to CN201711206788.1A priority Critical patent/CN108185718A/en
Publication of CN108185718A publication Critical patent/CN108185718A/en
Priority to KR1020180146899A priority patent/KR102635024B1/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C20/00Head -, foot -, or like rests for beds, sofas or the like
    • A47C20/04Head -, foot -, or like rests for beds, sofas or the like with adjustable inclination
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/05Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers
    • A47C27/056Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers with different layers of foamed material
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/001Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with several cushions, mattresses or the like, to be put together in one cover
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/002Mattress or cushion tickings or covers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B12/00Jointing of furniture or the like, e.g. hidden from exterior
    • F16B12/54Fittings for bedsteads or the like
    • F16B12/56Brackets for bedsteads; Coupling joints consisting of bolts or the like; Latches therefor
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2220/00General furniture construction, e.g. fittings
    • A47B2220/0036Brackets
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2220/00General furniture construction, e.g. fittings
    • A47B2220/0061Accessories
    • A47B2220/0069Hinges
    • A47B2220/0072Hinges for furniture

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Nursing (AREA)
  • Mechanical Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Invalid Beds And Related Equipment (AREA)

Abstract

The adjustable mattress comprises a mattress body, a mattress frame body and a mattress cover, wherein the mattress frame body comprises a first support, a second support, a third support, a fourth support and a fifth support which are connected in a rotating mode, and the mattress body is divided into a head and neck pad area arranged on the first support, a waist and back pad area arranged on the second support, a hip pad area arranged on the third support, a thigh pad area arranged on the fourth support and a shank pad area arranged on the fourth support; a first electric push rod for driving the fourth support to rotate and a second electric push rod for driving the second support to rotate are arranged on the third support, and a third electric push rod for driving the first support to rotate is arranged on the second support; the second support is provided with a pushing opening, the pushing opening is hinged with a waist supporting top frame, a fourth electric push rod for driving the waist supporting top frame to rotate is further installed on the second support, and the waist supporting top frame penetrates through the pushing opening and jacks up a waist back cushion area when rotating upwards.

Description

Adjustable mattress and production method
Technical field
The invention belongs to household items technical fields, are related to a kind of adjustable mattress and production method.
Background technology
The mattress that people use at present is typically fixed, can only meet sleeping position requirement.In fact people are for bed Pad functionally also has more demands, such as when people read a book, see TV in bed, it is necessary to which there are one comfortable Sitting posture, current mattress can not meet the above-mentioned requirements of people, lie down for a long time under non-sleep state and easily cause neck in bed The illnesss such as vertebra lumbar vertebrae.Also occur electro regulating bed currently on the market, bed body and mattress are combined, there is mattress Lift adjustment function so as to adjust the posture of people, makes one cosily lie, sit and lean against above, meets leisure requirement, Therefore it is loved by consumers.
According to the survey, most of users primarily focus on the attitude regulation of the upper part of the body, therefore to the adjusting of the upper part of the body Functional requirement is higher, but the adjustable range of existing electro regulating bed is limited, can not meet user and more adjust need It asks.When user is lain on mattress, the stickiness of mattress and human body is low, and due to the curve construction of human body, waist is in hanging shape State, waist can not loosen, and waist muscle long-time anxiety easily causes lumbar vertebrae pressure, and existing electro regulating bed is only real mostly Existing angular adjustment, not high enough with the matching degree of human body, comfortableization degree is not high enough, in addition, existing electro regulating bed is in angle tune Also have the shortcomings that noise is big, stability is poor, cleaning is inconvenient during section, this is those skilled in the art's urgent problem to be solved.
Invention content
The purpose of the present invention is being directed to existing technology, there are the above problems, it is proposed that a kind of adjustable mattress and system Make method, for solving the problems, such as that mattress comfort is low.
The purpose of the present invention can be realized by following technical proposal:
Adjustable mattress, including mattress body, mattress frame body and mattress cover, mattress body be placed on mattress frame body with by To the support of mattress frame body, mattress body and mattress frame body is removably coated and fixed in mattress cover;Mattress frame body includes rotation Connected first support, second support, third stent, the 4th stent and the 5th stent, mattress body are divided into the head of support neck Jing Dian areas, the back pad area for supporting back, the Tun Dian areas for supporting buttocks, the thigh pad area for supporting thigh and the shank for supporting shank Pad area;Neck pads area and first support is opposite up and down, and back pad area and second support are opposite up and down, in Tun Dian areas and third stent Lower opposite, thigh pad area and the 4th stent are opposite up and down, and leg mat area and the 5th stent are opposite up and down;It is equipped on third stent First electric pushrod and the second electric pushrod, the 4th stent of the first electric pushrod pushing tow is to drive the 4th stent and the 5th stent to turn It is dynamic;Second electric pushrod pushing tow second support be equipped with second support to be driven to rotate, in second support pushing tow first support with Drive the third electric pushrod of first support rotation;Second support is open with pushing tow, and pushing tow opening is hinged with waist jacking frame, The 4th electric pushrod of driving waist jacking frame rotation is also equipped in second support, waist jacking frame is opened when rotating upward across pushing tow Mouth simultaneously jacks up back pad area.
In above-mentioned adjustable mattress, waist jacking frame include rotating bar, mandril and connecting rod, connecting rod be connected rotating bar and Mandril is installed with push rod connector in rotating bar, and the push rod movable end and push rod connector of the 4th electric pushrod are hinged, rotating bar Mandril jacks up upwards during rotation.
In above-mentioned adjustable mattress, back pad area offers the waist support straight slot towards waist, and waist support straight slot embeds Equipped with waist support, pushing tow opening fixes in the lower section of waist support straight slot, mandril and waist support and goes out and retract waist support straight slot by waist jacking.
In above-mentioned adjustable mattress, the 4th stent has the shaft bar one for being adjacent to third stent, third stent With the right bar for being adjacent to shaft bar one, multiple engaging lugs one, shaft bar are symmetrically welded on the right bar of third stent The one third stent that is fed through engaging lug one so that the 4th holder pivots are connected;Second support, which has, is adjacent to turning for third stent Axostylus axostyle two, third stent have the left bar for being adjacent to shaft bar two, are symmetrically welded on the left bar of third stent multiple Engaging lug two, shaft bar two be fed through engaging lug two so that second support is rotatedly connected third stent;First support, which has, to be adjoined Adjacent to the shaft bar three of second support, second support, which has, is adjacent to the left bar of shaft bar three, on the left bar of second support Multiple engaging lugs three are symmetrically welded with, shaft bar three is fed through engaging lug three so that first support is rotatedly connected second Frame;4th stent and the 5th stent are rotatedly connected by least a pair of symmetrically arranged runner assembly, and the 4th stent, which has, to be adjacent to The right bar of 5th stent, the 5th stent have the left bar for being adjacent to the 4th stent, and runner assembly includes connector, shaft part And spring, connector are fixed on the right bar of the 4th stent, shaft part is fixed on the left bar of the 5th stent, shaft part hinge Connector is connected to, spring is set on shaft part, and one end of spring is mutually fixed with the right bar of the 4th stent, the other end of spring It is mutually fixed with the left bar of the 5th stent.
In above-mentioned adjustable mattress, the lower face of third stent is fixed with handspike bearing one and handspike bearing two, The lower face of second support is fixed with handspike bearing three and handspike bearing four;First electric pushrod is mounted on handspike bearing one, Second electric pushrod is mounted on handspike bearing two, and third electric pushrod is mounted on handspike bearing three, the 4th electric pushrod peace On handspike bearing four;The lower face of 4th stent is fixed with top plate one, and the lower face of second support is fixed with top plate two, the The lower face of one stent is fixed with top plate three, and the push rod movable end and top plate one of the first electric pushrod are hinged, the second electric pushrod Push rod movable end and top plate two it is hinged, the push rod movable end and top plate three of third electric pushrod are hinged.
In above-mentioned adjustable mattress, mattress cover includes upper sleeve body, middle cuff and lower base fabric, upper sleeve body and is set in bed On pad body, middle cuff envelopes the side of bedstead ontology, and bottom cloth covers the lower end of bedstead ontology, and middle cuff passes through slide fastener Detachably it is connected with upper sleeve body and lower base fabric respectively.
In above-mentioned adjustable mattress, the internal layer of mattress cover is glass fiber flame retardant cloth.
In above-mentioned adjustable mattress, which further includes the chassis being fixed below mattress cover, third stent, bed Cushion cover and chassis offer corresponding mounting hole, chassis up and down and are mutually fixed by fastener and third stent.
In above-mentioned adjustable mattress, mattress body includes recovery sponge layer, general sponge layer, elastic layer and sponge Bottom;Elastic layer includes sponge frame and spring bed core, and sponge frame surrounds out elastic cavity, and spring bed core is accommodated in elastic cavity It is interior, sponge underlay support sponge frame and spring bed core, the lower face of sponge frame face the edge department of sponge underlay and with Bonding be connected, the lower end resilient abutment of spring bed core is in the upper surface of sponge underlay;General sponge layer lid is located at sponge frame On spring bed core, the upper surface of sponge frame faces the edge department of general sponge layer and bonded connected, spring bed core Upper end resilient abutment in the lower face of general sponge layer;Recovery sponge layer is laid on general sponge layer, recovery sponge layer Lower face is connected with the upper surface bonding of general sponge layer, and recovery sponge layer is made of at least one layer of memory foam.
A kind of production method of adjustable mattress, includes the following steps:
A) mattress body makes:The arrangement of several springs is connected into spring bed core, a circle is coated around spring bed core Sponge frame forms elastic layer, sponge is all covered in the top of elastic layer and lower section and by sponge and elastic layer pipe sensitive adhesion;
B type is put up in) waist jacking:Waist jacking frame is molded with steel-pipe welding;
C) rack forming:Several steel pipe struts are provided, by steel pipe strut be respectively welded molding first support, second support, Third stent, the 4th stent and the 5th stent, second support form pushing tow opening;
D) accessory is installed:Handspike bearing one and handspike bearing two are welded on third stent, welding on the secondary support bracket pushes away Rod bearing three;Top plate one is fixed on the 4th stent, top plate two and handspike bearing four are fixed on the secondary support bracket, at first Top plate three is fixed on frame, push rod connector is welded on waist jacking frame;
E) frame body assembles:First support, second support, third stent, the 4th stent and the 5th stent are rotated into phase successively Even, waist jacking frame is hinged on to the pushing tow opening of second support,;
F) transmission installation:First electric pushrod is mounted on handspike bearing one and the push rod of the first electric pushrod is lived Moved end and top plate one are hinged, the second electric pushrod are mounted on handspike bearing two and the push rod of the second electric pushrod is movable End and top plate two are hinged, third electric pushrod are mounted on handspike bearing three and by the push rod movable end of third electric pushrod It is hinged with top plate three;4th electric pushrod is mounted on handspike bearing four and by the push rod movable end of the 4th electric pushrod and Push rod connector is hinged;
G) mattress cover makes:Mattress cover is made according to mattress body and the size of mattress frame body;
H) mattress assembles:Mattress body alignment is placed on mattress frame body, mattress body is coated and fixed with mattress cover With mattress frame body.
Compared with prior art, the technical program has the advantage that:
1st, when user corresponds to sleeping lie according to the region of mattress body, head, back, thigh and shank all can be by Corresponding angular adjustment realizes that comfortable leisure is sleeping and lies, and waist corresponds to waist support, and waist support can be jacked up to protruding from back Plane where padding area, waist support make waist be no longer on vacant state against waist is supported on, mattress along human body back curve with Formation fitting, mattress is good to the supportive of human body, and lumbar vertebrae problem can be avoided to generate, and the comfort of mattress is higher, when being not required to When wanting waist support, waist support is pulled in waist support straight slot, easy to operate;
2nd, mattress body and mattress frame body is removably coated and fixed in mattress cover so that mattress construction is compact, without according to Other mechanisms are invested, can directly be independently operated, convenient for cleaning and safeguard;Mattress body is replaceable, and mattress body can basis User selects soft or hard and thickness different demands, and mattress cover is formed using three parts, when replacing mattress body, Middle cuff and lower base fabric do not have to tear open, easy for installation.
Description of the drawings
Fig. 1 and Fig. 2 is the structure diagram of the adjustable mattress of the present invention.
Fig. 3 is the stereoscopic schematic diagram of the mattress frame body of the adjustable mattress of the present invention.
Fig. 4 is the bottom view of the mattress frame body of the adjustable mattress of the present invention.
Fig. 5 is the structure diagram of the mattress body of the adjustable mattress of the present invention.
Fig. 6 is the schematic rear view of the adjustable mattress of the present invention.
Fig. 7 is the structure diagram of the mattress cover of the adjustable mattress of the present invention.
Fig. 8 is the process flow chart of the adjustable mattress of the present invention.
In figure, 1, mattress body;2nd, mattress frame body;3rd, mattress cover;4th, first support;5th, second support;6th, third stent; 7th, the 4th stent;8th, the 5th stent;9th, neck pad area;10th, back pad area;11st, Tun Dian areas;12nd, thigh pad area;13rd, leg mat Area;14th, the first electric pushrod;15th, the second electric pushrod;16th, third electric pushrod;17th, waist support straight slot;18th, waist support;19th, Four electric pushrods;20th, waist jacking frame;21st, rotating bar;22nd, mandril;23rd, connecting rod;24th, upper sleeve body;25th, middle cuff;26th, it goes to the bottom Cloth;27th, body cavity is covered;28th, slide fastener;29th, threading opening;30th, cloth is threaded;31st, cable-through hole;32nd, chassis;33rd, supporting rod one;34th, it props up Strut two;35th, sponges cover;36th, numb plate;37th, recovery sponge layer;38th, general sponge layer;39th, elastic layer;40th, sponge underlay; 41st, sponge frame;42nd, spring bed core;43rd, elastic cavity;44th, shaft bar one;45th, engaging lug one;46th, shaft bar two;47th, it connects Ear two;48th, shaft bar three;49th, engaging lug three;50th, runner assembly;51st, connector;52nd, shaft part;53rd, spring;54th, push rod Bearing one;55th, handspike bearing two;56th, handspike bearing three;57th, handspike bearing four;58th, top plate one;59th, top plate two;60th, top plate Three;61st, push rod connector;62nd, pushing tow is open.
Specific embodiment
The following is specific embodiments of the present invention and with reference to attached drawing, technical scheme of the present invention is further described, But the present invention is not limited to these embodiments.
As shown in Figures 1 to 7, the present invention provides a kind of adjustable mattress, the mattress for head, back, thigh and Shank can realize corresponding angle adjustment, and have support function to waist, waist can be avoided hanging when lying down, can Meet requirement of the human body to comfort.The mattress includes mattress body 1, mattress frame body 2 and mattress cover 3, and mattress body 1 is placed in bed With by the support of mattress frame body 2, mattress body 1 and mattress frame body 2 is removably coated and fixed in mattress cover 3 on poppet body 2, So that compact-sized.
The length and width of mattress frame body 2 all match with the length of mattress body 1 and width, 1 He of mattress body Mattress frame body is corresponding about 2, and mattress frame body 2 forms integral support to mattress body 1.Mattress frame body 2 includes what is be rotatedly connected First support 4, second support 5, third stent 6, the 4th stent 7 and the 5th stent 8, mattress body 1 divide the head to support neck Jing Dian areas 9, the back pad area 10 for supporting back, the Tun Dian areas 11 for supporting buttocks, the thigh pad area 12 for supporting thigh and support are small The leg mat area 13 of leg.
Neck pad area 9 and first support are opposite about 4, and synchronous drive neck pads area 9 relative to waist when first support 4 rotates Back pad area 10 is bent, make neck pad area 9 and back pad area 10 between formed neck adjustment angle, neck adjustment angle can reach 135 °~ 150°.Back pad area 10 and second support are opposite about 5, and synchronous drive back pad area 10 is relative to stern when second support 5 rotates Pad area 11 bend, make between back pad area 10 and Tun Dian areas 11 formed back adjustment angle, back adjustment angle can reach 100 °~ 105°.Tun Dian areas 11 and third stent are opposite about 6, and third stent 6 is fixing bracket, and Tun Dian areas 11 remain fixed.Thigh pad 12 and the 4th stent of area is opposite about 7, and synchronous drive thigh pad area 12 is bent relative to Tun Dian areas 11 when the 4th stent 7 rotates, Make to form thigh adjustment angle between thigh pad area 12 and Tun Dian areas 11, thigh adjustment angle can be arrived to 135 °~143 °.Leg mat area 13 and the 5th stent it is opposite about 8, synchronous drive leg mat area 13 is bent relative to thigh pad area 12 when the 5th stent 8 rotates, Leg mat area 13 and thigh is made to pad formation shank adjustment angle between area 12, shank adjustment angle can reach 135 °~143 °.
First electric pushrod 14 and the second electric pushrod 15,14 pushing tow of the first electric pushrod are installed on third stent 6 Four stents 7 are rotated with the 4th stent 7 of driving and the 5th stent 8;Second electric pushrod, 15 pushing tow second support 5 is with driving second Frame 5 rotates, the third electric pushrod 16 that pushing tow first support 4 is equipped in second support 5 so that first support 4 to be driven to rotate;The One electric pushrod 14 is used for adjusting control thigh adjustment angle and shank adjustment angle, and the second electric pushrod 15 is used for adjusting control back Adjustment angle, third electric pushrod 16 are used for adjusting control neck adjustment angle, and push rod stable drive, noise are small.
Second support 5 has pushing tow opening 62, is hinged with waist jacking frame 20 at pushing tow opening 62, also pacifies in second support 5 Equipped with driving waist jacking frame 20 rotate the 4th electric pushrod 19, when waist jacking frame 20 rotate upward pass through pushing tow opening 62 and by Back pad area 10 jacks up.
Waist jacking frame 20 includes rotating bar 21, mandril 22 and connecting rod 23, and connecting rod 23 is connected rotating bar 21 and mandril 22, connecting rod 23 and second support 5 be hinged and connected, push rod connector 61, the push rod movable end of the 4th electric pushrod 19 are welded in rotating bar 21 It is hinged with push rod connector 61;Mandril 22 jacks up upwards when rotating bar 21 rotates.
Waist jacking frame 20 is driven to rotate upward when the push rod movable end of 4th electric pushrod 19 is protruding, mandril 22 passes through Pushing tow opening 62 supports waist so that back pad area 10 to be jacked up, and the jack-up height of mandril 22 is 0-9cm;4th electric pushrod 19 Push rod movable end when inwardly retracting driving waist jacking frame 20 turn downward, mandril 22 is returned in pushing tow opening 62, back pad area 10 restore to the original state.
Selectively, back pad area 10 offers the waist support straight slot 17 towards waist, and waist support is embedded in waist support straight slot 17 18, pushing tow opening 62 is in the lower section of waist support straight slot 17, and mandril 22 and waist support 18 fix and eject and retract waist support by waist support 18 Straight slot 17.
Mattress body 1 can be integral type molding or segmented molding, when user is according to the area of mattress body 1 When domain corresponds to sleeping lie, neck, back, thigh and shank can all be realized that comfortable leisure is sleeping and lie by corresponding angular adjustment, Waist support 18 corresponds to waist, starts the 4th electric pushrod 19 when needing to use waist support 18, and waist support 18 is jacked up to protruding from waist 10 place plane of back pad area, waist support 18 make waist be no longer on vacant state against waist is supported on, and mattress is along human body back Curve forms fitting therewith, and mattress is good to the supportive of human body, and lumbar vertebrae problem can be avoided to generate, when not needing to waist support 18, waist Jacking frame 20 is resetted so that waist support 18 is retracted in waist support straight slot 17, easy to control.
4th stent 7 has the shaft bar 1 for being adjacent to third stent 6, and third stent 6, which has, is adjacent to shaft bar one 44 right bar, on the right bar of third stent 6 symmetrically welding there are six or eight engaging lugs 1, shaft bar 1 wear If crossing engaging lug 1, so that the 4th stent 7 is rotatedly connected, third stent 6, shaft bar 1 can rotate in engaging lug 1; Second support 5 has the shaft bar 2 46 for being adjacent to third stent 6, and third stent 6 has the left for being adjacent to shaft bar 2 46 Bar, on the left bar of third stent 6 symmetrically welding there are six or eight engaging lugs 2 47, shaft bar 2 46 be fed through connection So that second support 5 is rotatedly connected, third stent 6, shaft bar 2 46 can rotate in engaging lug 2 47 to ear 2 47;First support 4 With the shaft bar 3 48 for being adjacent to second support 5, second support 5, which has, is adjacent to the left bar of shaft bar 3 48, second On the left bar of frame 5 symmetrically welding there are six or eight engaging lugs 3 49, shaft bar 3 48 be fed through engaging lug 3 49 with The second support 5 so that first support 4 is rotatedly connected, shaft bar 3 48 can rotate in engaging lug 3 49;4th stent 7 and the 5th Frame 8 is rotatedly connected by least a pair of symmetrically arranged runner assembly 50, and the 4th stent 7 has the right for being adjacent to the 5th stent 8 Bar, the 5th stent 8 have the left bar for being adjacent to the 4th stent 7, and runner assembly 50 includes connector 51, shaft part 52 and spring 53, connector 51 is fixed on the right bar of the 4th stent 7, and shaft part 52 is fixed on the left bar of the 5th stent 8, shaft part 52 are articulated with connector 51, and spring 53 is set on shaft part 52, and one end of spring 53 and the right bar of the 4th stent 7 are mutually solid Fixed, the left bar of the other end of spring 53 and the 5th stent 8 is mutually fixed.
The lower face of third stent 6 is welded with handspike bearing 1 and handspike bearing 2 55, the lower end of second support 5 Face is welded with handspike bearing 3 56 and handspike bearing 4 57;First electric pushrod 14 is locked by fastener in push rod branch On seat 1, the second electric pushrod 15 is locked by fastener on handspike bearing 2 55, and third electric pushrod 16 is fastened Part is locked on handspike bearing 3 56, and the 4th electric pushrod 19 is locked by fastener on handspike bearing 4 57.The The lower face of four stents 7 is welded with top plate 1, and the lower face of second support 5 is welded with top plate 2 59, first The lower face of frame 4 is welded with top plate 3 60, and top plate 1, top plate 2 59 and top plate 3 60 are all arc-shaped, and first electronic pushes away The push rod movable end and top plate 1 of bar 14 are hinged, when the push rod movable end of the first electric pushrod 14 is protruding, pass through top plate The 4th stent 7 of one 58 pushing tow makes its rotation, and the push rod movable end and top plate 2 59 of the second electric pushrod 15 are hinged, and second electronic pushes away Pass through 2 59 pushing tow second support 5 of top plate, the push rod activity of third electric pushrod 16 when the push rod movable end of bar 15 is protruding End and top plate 3 60 are hinged, pass through 3 60 pushing tow first support of top plate when the push rod movable end of third electric pushrod 16 is protruding 4。
Mattress cover 3 plays the role of being coated and fixed to mattress body 1 and mattress frame body 2, mattress cover 3 include upper sleeve body 24, in Cuff 25 and lower base fabric 26, upper sleeve body 24 are set in mattress body 1, and middle cuff 25 envelopes the side of mattress frame body 2, bottom Cloth 26 covers the lower end of mattress frame body 2;Upper sleeve body 24 has the set body cavity 27 of accommodating mattress body 1, covers the opening of body cavity 27 Downward;The edge of opening of the top edge of middle cuff 25 and set body cavity 27 is sewed with the slide fastener 28 to match, middle cuff 25 it is following The edge sewing of edge and lower base fabric 26 has a slide fastener 28 to match, middle cuff 25 by slide fastener 28 respectively with upper sleeve body 24 and under Base fabric 26 is detachably connected, and mattress body 1 can select soft or hard and thickness different demands according to user, mattress Set 3 is formed using three parts, and when replacing mattress body 1, middle cuff 25 and lower base fabric 26 do not have to tear open, easy for installation.
Further, lower base fabric 26 offers threading opening 29, and threading opening 29, which removably covers, threading cloth 30, threads cloth 30 are connected with lower base fabric 26 by slide fastener 28 or velcro, and threading cloth 30 offers the cable-through hole 31 that power supply source line passes through.Electricity Source line is the power cord of the first electric pushrod 14, the second electric pushrod 15,16 and the 4th electric pushrod 19 of third electric pushrod.
The mattress further includes the chassis 32 for being fixed on 3 lower section of mattress cover, and third stent 6, mattress cover 3 and chassis 32 offer Upper and lower corresponding mounting hole, chassis 32 are fixed by fastener and 6 phase of third stent, and chassis 32 can be used for mutually fixing with bed body.
Threading opening 29 is in the underface of third stent 6, and chassis 32 has supporting rod 1 and supporting rod 2 34, threads cloth 30 are between supporting rod 1 and supporting rod 2 34.Under the support of chassis 32, threading has power supply between cloth 30 and bed body The gap of source line activity, it is possible thereby to avoid pushing down power cord.
Mattress frame body 2 further includes sponges cover 35 and numb plate 36, and sponges cover 35 uses general sponge, and sponges cover 35 is close to and is wrapped The lateral surface of first support 4, second support 5, third stent 6, the 4th stent 7 and the 5th stent 8 is overlayed on, so as to form mattress frame The side wall of body 2, the numb laying of plate 36 are fixed on first support 4, second support 5, third stent 6, the 4th stent 7 and the 5th stent 8 Upper surface, so as to form the upper surface of mattress frame body 2, mattress body 1 is placed on numb plate 36.
The internal layer of mattress cover 3 is the fire retardant made of glass fibre, and mattress is made to meet flame-retardancy requirements.
Mattress body 1 includes recovery sponge layer 37, general sponge layer 38, elastic layer 39 and sponge underlay 40 from top to bottom; Elastic layer 39 includes sponge frame 41 and spring bed core 42, and sponge frame 41 surrounds out elastic cavity 43, and spring bed core 42 is accommodated in In elastic cavity 43, sponge underlay 40 supports sponge frame 41 and spring bed core 42, the lower face of sponge frame 41 to face sponge The edge department of bottom 40 is simultaneously bonded connected, and the lower end resilient abutment of spring bed core 42 is in the upper surface of sponge underlay 40;It is general The logical lid of spongy layer 38 is located on sponge frame 41 and spring bed core 42, and the upper surface of sponge frame 41 faces general sponge layer 38 Edge department and it is bonded be connected, the upper end resilient abutment of spring bed core 42 is in the lower face of general sponge layer 38;Rebound sea Continuous layer 37 is laid on general sponge layer 38, the lower face of recovery sponge layer 37 and the upper surface bonding phase of general sponge layer 38 Even, recovery sponge layer 37 is made of at least one layer of memory foam.
Recovery sponge layer 37, general sponge layer 38, elastic layer 39 and sponge underlay 40 thickness and hardness according to reality Depending on the demand of border, a kind of selectable thickness for being embodied as recovery sponge layer 37 is 2.5cm, and the thickness of general sponge layer 38 is 1.5cm, the thickness of sponge frame 41 is 8cm, and the thickness of sponge underlay 40 is 3cm;Recovery sponge layer 37 be 45D, general sponge Layer 38 is 25D, and sponge frame 41 is 33D, and sponge underlay 40 is 25D.
As shown in figure 8, the present invention also provides a kind of production method of adjustable mattress, for making above-mentioned adjustable bed Pad, includes the following steps:
A. mattress body 1 makes:The arrangement of several springs is connected into spring bed core 42, is coated around spring bed core 42 One circle sponge frame 41 forms elastic layer 39, sponge is all covered in the top of elastic layer 39 and lower section and by sponge and elastic layer 39 pipe sensitive adhesions;
B. waist jacking frame 20 is molded:With steel-pipe welding molding waist jacking frame 20, steel pipe include the square bar as rotating bar 21, Straight-bar as the round bar of mandril 22 and as connecting rod 23;
C. rack forming:Several steel pipe struts are provided, steel pipe strut includes square bar and the round bar as shaft bar, by steel Molding first support 4, second support 5, third stent 6, the 4th stent 7 and the 5th stent 8, second support is respectively welded in pipe strut 5 form pushing tow opening 62;
D. accessory is installed:Handspike bearing 1 and handspike bearing 2 55 are welded on third stent 6, in second support 5 Weld handspike bearing 3 56;It welding or is locked top plate 1 by fastener on the 4th stent 7, in second support 5 Upper welding is either locked top plate 2 59 by fastener and handspike bearing 4 57 weld or led in first support 4 Fastener is crossed to be locked top plate 3 60;Push rod connector 61 is welded on waist jacking frame 20;
E. frame body assembles:First support 4, second support 5, third stent 6, the 4th stent 7 and the 5th stent 8 are turned successively It is dynamic to be connected, waist jacking frame 20 is hinged at the pushing tow opening 62 of second support 5, in first support 4, second support 5, third branch One circle sponges cover 35 of cladding around frame 6, the 4th stent 7 and the 5th stent 8;
F. transmission installation:First electric pushrod 14 is mounted on handspike bearing 1 and by the first electric pushrod 14 Push rod movable end and top plate 1 are hinged, and the second electric pushrod 15 is mounted on handspike bearing 2 55 and electronic is pushed away second The push rod movable end and top plate 2 59 of bar 15 are hinged, third electric pushrod 16 are mounted on handspike bearing 3 56 and by third The push rod movable end and top plate 3 60 of electric pushrod 16 are hinged;By the 4th electric pushrod 19 be mounted on handspike bearing 4 57 on and The push rod movable end of 4th electric pushrod 19 and push rod connector 61 are hinged;
G. mattress cover 3 makes:Mattress cover 3 is made according to mattress body 1 and the size of mattress frame body 2;
H. mattress assembles:Numb plate 36 is laid in the upper surface of mattress frame body 2, the alignment of mattress body 1 is placed on numb plate 36 On, mattress body 1 and mattress frame body 2 is coated and fixed with mattress cover 3, power cord is pierced by from cable-through hole 31.
The making of mattress body 1 specifically includes step:Recovery sponge layer 37, general sponge layer 38 and sponge underlay 40 are distinguished Cutting simultaneously carries out surface cleaning to it, the lower face progress glue spraying processing to sponge frame 41, after glue spraying that sponge frame 41 is right It is placed on sponge underlay 40, spring bed core is embedded in the elastic cavity 43 surrounded in sponge frame 41, to sponge frame together 41, which press, makes it be bonded with sponge underlay 40;Glue spraying processing is carried out to the upper surface of sponge frame 41, it will be common after glue spraying The alignment of spongy layer 38 is placed on sponge frame 41, and pressing to general sponge layer 38 makes it be bonded with sponge frame 41;It is right The upper surface of general sponge layer 38 carries out glue spraying processing, is aligned recovery sponge layer 37 after glue spraying and is placed on general sponge layer 38 On, pressing to recovery sponge layer 37 makes it be bonded with general sponge layer 38;It is kept flat after pressing and stands a few hours to reach viscous The optimum state of conjunction.Alignment is placed and is pressed layer by layer, is firmly bonded, and will not generate offset between levels, between each layer Glue quantity waste is few.
Internal layer uses glass fiber flame retardant cloth when mattress cover 3 makes.
Frame body assembling includes being sleeved on engaging lug 1 on the shaft bar 1 of the 4th stent 7, and engaging lug 1 is welded It connects on the right bar for being fixed on third stent 6;Engaging lug 2 47 is sleeved on the shaft bar 2 46 of second support 5, and will connection Ear 2 47 is weldingly fixed on the left bar of third stent 6;Engaging lug 3 49 is sleeved on the shaft bar 3 48 of first support 4, And engaging lug 3 49 is weldingly fixed on the left bar of second support 5.
Accessory installation also includes the symmetrically welded connections 51 on the right bar of the 4th stent 7, on a left side for the 5th stent 8 Shaft part 52 is symmetrically welded on square bar;Frame body assembling also includes the sheathed spring 53 on shaft part 52, by shaft part 52 with connecting Fitting 51 is hinged and connected, and one end of spring 53 and the right bar of the 4th stent 7 are welded and fixed, by the other end of spring 53 and The left bar of five stents 8 is welded and fixed.
In addition, the production method further includes molding chassis 32.
As another embodiment, when mattress uses waist 18 structure of support, the production method of mattress and the above method Difference lies in:
The position cutting for corresponding to waist in back pad area 10 is excavated to form waist support straight slot after the bonding of mattress body 1 17, and form waist support 18 after the part cut down is coated upper waist care set;Waist support 18 is embedded by mattress when installing leads in waist support In slot 17, and the mandril 22 of waist jacking frame 20 and waist support 18 are fixed.
Waist support 18 is molded using the position cut down in mattress body 1, not only with the matching of waist support straight slot 17 Height, and reduce the waste of material, reduce forming step.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although mattress body 1 is used more herein;Mattress frame body 2;Mattress cover 3;First support 4;Second support 5; Third stent 6;4th stent 7;5th stent 8;Neck pads area 9;Back pad area 10;Tun Dian areas 11;Thigh pads area 12;Leg mat Area 13;First electric pushrod 14;Second electric pushrod 15;Third electric pushrod 16;Waist support straight slot 17;Waist support 18;4th is electronic Push rod 19;Waist jacking frame 20;Rotating bar 21;Mandril 22;Connecting rod 23;Upper sleeve body 24;Middle cuff 25;Lower base fabric 26;Cover body cavity 27; Slide fastener 28;Threading opening 29;Thread cloth 30;Cable-through hole 31;Chassis 32;Supporting rod 1;Supporting rod 2 34;Sponges cover 35;Numb plate 36;Recovery sponge layer 37;General sponge layer 38;Elastic layer 39;Sponge underlay 40;Sponge frame 41;Spring bed core 42;Elastic cavity 43;Shaft bar 1;Engaging lug 1;Shaft bar 2 46;Engaging lug 2 47;Shaft bar 3 48;Engaging lug 3 49;Runner assembly 50;Connector 51;Shaft part 52;Spring 53;Handspike bearing 1;Handspike bearing 2 55;Handspike bearing 3 56;Handspike bearing four 57;Top plate 1;Top plate 2 59;Top plate 3 60;Push rod connector 61;Pushing tow 62 grade terms of opening, but be not precluded and use it The possibility of its term.The use of these items is only for more easily describe and explain the essence of the present invention;They are solved Any one of the additional limitations is interpreted into all to disagree with spirit of the present invention.

Claims (10)

1. adjustable mattress, which is characterized in that be placed in mattress including mattress body, mattress frame body and mattress cover, mattress body To be supported by mattress frame body on frame body, mattress body and mattress frame body is removably coated and fixed in mattress cover;Mattress frame Body includes the first support, second support, third stent, the 4th stent and the 5th stent that are rotatedly connected, and mattress body is divided into branch The neck pad area of fastener neck, the back pad area for supporting back, the Tun Dian areas for supporting buttocks, the thigh pad area for supporting thigh and support The leg mat area of shank;Neck pad area and first support it is opposite up and down, back pad area and second support are opposite up and down, Tun Dian areas and Third stent is opposite up and down, and thigh pad area and the 4th stent are opposite up and down, and leg mat area and the 5th stent are opposite up and down;Third branch First electric pushrod and the second electric pushrod be installed on frame, the 4th stent of the first electric pushrod pushing tow with drive the 4th stent and 5th holder pivots;Second electric pushrod pushing tow second support is equipped with pushing tow so that second support to be driven to rotate in second support Third electric pushrod of the first support first support to be driven to rotate;Second support is open with pushing tow, and pushing tow opening is hinged There is waist jacking frame, the 4th electric pushrod of driving waist jacking frame rotation is also equipped in second support, waist jacking frame rotates upward When pass through pushing tow be open and by back pad area jack up.
2. adjustable mattress according to claim 1, which is characterized in that waist jacking frame includes rotating bar, mandril and company Bar, connecting rod are connected rotating bar and mandril, are installed with push rod connector in rotating bar, the push rod movable end of the 4th electric pushrod and push away Joint element for bar is hinged, and mandril jacks up upwards when rotating bar rotates.
3. adjustable mattress according to claim 2, which is characterized in that back pad area offers the waist support towards waist Straight slot, is embedded with waist support in waist support straight slot, and pushing tow opening fixes in the lower section of waist support straight slot, mandril and waist support and by waist jacking Go out and retract waist support straight slot.
4. the adjustable mattress according to claim 1 or 3, which is characterized in that the 4th stent, which has, is adjacent to third branch The shaft bar one of frame, third stent have the right bar for being adjacent to shaft bar one, are symmetrically welded on the right bar of third stent There are multiple engaging lugs one, shaft bar one is fed through engaging lug one so that the 4th holder pivots are connected third stent;Second support With the shaft bar two for being adjacent to third stent, third stent has the left bar for being adjacent to shaft bar two, a left side for third stent Symmetrically it is welded with multiple engaging lugs two on square bar, shaft bar two is fed through engaging lug two so that second support is rotatedly connected Three stents;First support has the shaft bar three for being adjacent to second support, and second support has the left for being adjacent to shaft bar three Bar is symmetrically welded with multiple engaging lugs three on the left bar of second support, and shaft bar three is fed through engaging lug three so that One holder pivots are connected second support;4th stent and the 5th stent rotate phase by least a pair of symmetrically arranged runner assembly Even, the 4th stent has the right bar for being adjacent to the 5th stent, and the 5th stent has the left bar for being adjacent to the 4th stent, rotation Component includes connector, shaft part and spring, and connector is fixed on the right bar of the 4th stent, and shaft part is fixed on the 5th On the left bar of frame, shaft part is articulated with connector, and spring is set on shaft part, the right of one end of spring and the 4th stent Bar is mutually fixed, and the left bar of the other end of spring and the 5th stent is mutually fixed.
5. adjustable mattress according to claim 1, which is characterized in that the lower face of third stent is fixed with push rod branch Seat one and handspike bearing two, the lower face of second support are fixed with handspike bearing three and handspike bearing four;First electric pushrod is pacified On handspike bearing one, the second electric pushrod is mounted on handspike bearing two, and third electric pushrod is mounted on handspike bearing three On, the 4th electric pushrod is mounted on handspike bearing four;The lower face of 4th stent is fixed with top plate one, the lower end of second support Face is fixed with top plate two, and the lower face of first support is fixed with top plate three, the push rod movable end of the first electric pushrod and top plate one Hinged, the push rod movable end and top plate two of the second electric pushrod are hinged, and the push rod movable end and top plate three of third electric pushrod are cut with scissors It connects.
6. adjustable mattress according to claim 1, which is characterized in that mattress cover include upper sleeve body, middle cuff and under Base fabric, upper sleeve body are set in mattress body, and middle cuff envelopes the side of bedstead ontology, and bottom cloth covers bedstead ontology Lower end, middle cuff are detachably connected by slide fastener with upper sleeve body and lower base fabric respectively.
7. the adjustable mattress according to claim 1 or 6, which is characterized in that the internal layer of mattress cover is glass fibre resistance Fire cloth.
8. the adjustable mattress according to claim 1 or 6, which is characterized in that the mattress, which further includes, is fixed on mattress cover The chassis of lower section, third stent, mattress cover and chassis offer corresponding mounting hole, chassis up and down and pass through fastener and third branch Frame is mutually fixed.
9. adjustable mattress according to claim 1, which is characterized in that mattress body includes recovery sponge layer, common Spongy layer, elastic layer and sponge underlay;Elastic layer includes sponge frame and spring bed core, and sponge frame surrounds out elastic cavity, bullet Spring bed core is accommodated in elastic cavity, and sponge underlay support sponge frame and spring bed core, the lower face of sponge frame face sea The edge department of continuous bottom is simultaneously bonded connected, and the lower end resilient abutment of spring bed core is in the upper surface of sponge underlay;Common sea Continuous layer lid is located on sponge frame and spring bed core, and the upper surface of sponge frame faces the edge department of general sponge layer and therewith Bonding is connected, and the upper end resilient abutment of spring bed core is in the lower face of general sponge layer;Recovery sponge layer is laid on general sponge On layer, the lower face of recovery sponge layer is connected with the bonding of the upper surface of general sponge layer, and recovery sponge layer is remembered by least one layer Sponge forms.
10. a kind of production method of adjustable mattress, which is characterized in that include the following steps:
A) mattress body makes:The arrangement of several springs is connected into spring bed core, a circle sponge is coated around spring bed core Frame forms elastic layer, sponge is all covered in the top of elastic layer and lower section and by sponge and elastic layer pipe sensitive adhesion;
B type is put up in) waist jacking:Waist jacking frame is molded with steel-pipe welding;
C) rack forming:Several steel pipe struts are provided, molding first support, second support, third is respectively welded in steel pipe strut Stent, the 4th stent and the 5th stent, second support form pushing tow opening;
D) accessory is installed:Handspike bearing one and handspike bearing two are welded on third stent, welds push rod branch on the secondary support bracket Seat three;Top plate one is fixed on the 4th stent, top plate two and handspike bearing four are fixed on the secondary support bracket, in first support Fixed top plate three, push rod connector is welded on waist jacking frame;
E) frame body assembles:First support, second support, third stent, the 4th stent and the 5th stent are rotatedly connected successively, it will Waist jacking frame is hinged on the pushing tow opening of second support;
F) transmission installation:First electric pushrod is mounted on handspike bearing one and by the push rod movable end of the first electric pushrod It is hinged with top plate one, the second electric pushrod is mounted on handspike bearing two and by the push rod movable end of the second electric pushrod and Top plate two is hinged, third electric pushrod is mounted on handspike bearing three and by the push rod movable end of third electric pushrod and top Plate three is hinged;4th electric pushrod is mounted on handspike bearing four and by the push rod movable end and push rod of the 4th electric pushrod Connector is hinged;
G) mattress cover makes:Mattress cover is made according to mattress body and the size of mattress frame body;
H) mattress assembles:Mattress body alignment is placed on mattress frame body, mattress body and bed is coated and fixed with mattress cover Poppet body.
CN201711206788.1A 2017-11-27 2017-11-27 Adjustable mattress and manufacturing method Pending CN108185718A (en)

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KR20210083006A (en) 2019-12-26 2021-07-06 주식회사 원산업 Body type active adjustable smart bed
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