CN108183639B - Least square classification speed regulation method for brushless direct current motor - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及无刷直流电机控制技术领域,具体涉及一种无刷直流电机最小二乘分类调速方法。The invention relates to the technical field of brushless direct current motor control, in particular to a least-square classification speed regulation method of a brushless direct current motor.
背景技术Background technique
无刷直流电机若用反电动势过零点确定换相时刻,便不需要安装霍尔传感器来检测转子位置,通常检测非导通相端电压计算出反电动势,然后通过检测反电动势零点来获得换相信号,但反电动势检测方法由于硬件电路开的关噪声、外界噪声等,若负载增加则信噪比降低,检测到错误过零点的概率很高,速度变化也可能使绕组的特性改变,引起反电动势波动,由此引起的虚假过零点使得电机换相时刻难以确定,换相时刻不准确导致了转矩脉动使无刷直流电机抖动,为了实现电机的平滑调速,必须解决反电动势法存在的上述问题。If the brushless DC motor uses the back-EMF zero-crossing point to determine the commutation moment, there is no need to install a Hall sensor to detect the rotor position. Usually, the non-conducting phase terminal voltage is detected to calculate the back-EMF, and then the commutation is obtained by detecting the back-EMF zero point. However, the back-EMF detection method is due to the closing noise of the hardware circuit, external noise, etc., if the load increases, the signal-to-noise ratio decreases, and the probability of detecting a wrong zero-crossing point is very high. The speed change may also change the characteristics of the winding, causing reverse The electromotive force fluctuates, and the false zero-crossing point caused by this makes it difficult to determine the commutation time of the motor. The inaccurate commutation time causes the torque ripple to make the brushless DC motor jitter. above problem.
本文设计了一个反电动势零点分类器对所有检测到的反电动势进行分类,非零点归为一类,零点归为另一类,这样就能用该反电动势分类器检测出过零点了。最小二乘分类器能在保证较高的准确率的同时,将计算量最大限度减小,将其应用于嵌入式系统中如DSP能够满足。迄今为止,采用最小二乘反电动势分类器测速的无刷直流电机无位置传感器调速尚未出现。In this paper, a back-EMF zero-point classifier is designed to classify all the detected back-EMFs, and the non-zero points are classified into one category, and the zero points are classified into another category, so that the zero-crossing points can be detected by the back-EMF classifier. The least-squares classifier can minimize the amount of calculation while ensuring a high accuracy rate, which can be satisfied when it is applied to embedded systems such as DSP. So far, the position sensorless speed regulation of brushless DC motors using the least squares back-EMF classifier for speed measurement has not yet appeared.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提出一种无刷直流电机最小二乘分类调速方法,以解决现有控制方法中反电动势过零点检测不准确的问题。Aiming at the deficiencies of the prior art, the present invention proposes a least-squares classification speed regulation method for a brushless DC motor, so as to solve the problem of inaccurate detection of the zero-crossing point of the back electromotive force in the prior control method.
为实现上述目的,本发明的技术方案是:一种无刷直流电机最小二乘分类调速方法,包括:In order to achieve the above purpose, the technical scheme of the present invention is: a method for least squares classification speed regulation of a brushless DC motor, comprising:
步骤S1:采集离线训练数据,利用安装有位置传感器的同种电机,检测电机转子位置并调速,同时检测反电动势信号;Step S1: collect offline training data, use the same type of motor installed with a position sensor to detect the rotor position of the motor and adjust the speed, and detect the back electromotive force signal at the same time;
步骤S2:以反电动势信号为输入,过零点信号为输出,进行最小二乘分类器的离线训练;Step S2: take the back electromotive force signal as the input and the zero-crossing point signal as the output, and perform offline training of the least squares classifier;
步骤S3:利用采样电路对无位置传感器的无刷直流电机控制系统的反电动势数据进行采样,利用训练好的最小二乘分类器对在线反电动势数据进行分类,获得过零点时刻,从而计算电机转速和换相信号,实现换相,将电机转速反馈到无刷直流电机控制系统的PID控制器中计算控制量,实现调速。Step S3: use the sampling circuit to sample the back-EMF data of the brushless DC motor control system without the position sensor, use the trained least squares classifier to classify the online back-EMF data, obtain the zero-crossing time, and calculate the motor speed And the commutation signal, realize commutation, feedback the motor speed to the PID controller of the brushless DC motor control system to calculate the control amount and realize the speed regulation.
进一步地,所述步骤S2具体为:Further, the step S2 is specifically:
离线训练最小二乘分类器,保留p拍的反电动势信号{e(k-1),…,e(k-p)}在时间轴上显示出来,每个周期都只有一个过零点,标记出过零点,过零点样本的输出为y(k)=1,非过零点样本的输出为y(k)=0;p拍的反电动势输入信号{e(k),…,e(k-p+1)}和p拍的输出信号{y(k),…,y(k-p+1)}作为训练样本,求解特征向量x(k)为:x(k)=P(y(k-1),...,y(k-n),e(k),...,e(k-n)),其中e(k),…,e(k-n)和y(k),…,y(k-n)分别为分类器第k时刻的输入和输出,n表示输入和输出的拍数;基于最小二乘法构建最小二乘分类器。The least squares classifier is trained offline, and the back EMF signals {e(k-1),...,e(k-p)} of p beats are reserved and displayed on the time axis. There is only one zero-crossing point in each cycle, and the zero-crossing point is marked. , the output of the zero-crossing sample is y(k)=1, and the output of the non-zero-crossing sample is y(k)=0; the back EMF input signal of p beat {e(k),...,e(k-p+1 )} and the output signal of p beat {y(k),...,y(k-p+1)} as training samples, the solution feature vector x(k) is: x(k)=P(y(k-1 ),...,y(k-n),e(k),...,e(k-n)), where e(k),...,e(k-n) and y(k),...,y(k-n) are the input and output of the classifier at the kth moment, respectively, and n represents the number of beats of the input and output; the least squares classifier is constructed based on the least squares method.
进一步地,所述步骤S3中获得过零点时刻的具体方法包括:Further, the specific method for obtaining the zero-crossing time in the step S3 includes:
采用三段式启动法启动电机,分为转子预定位、升频升压同步运行、切换自同步运行三个阶段,启动完成后不断检测到稳定的反电动势;The three-stage starting method is used to start the motor, which is divided into three stages: rotor pre-positioning, frequency boosting synchronous operation, and switching self-synchronous operation. After the startup is completed, a stable back EMF is continuously detected;
在无刷直流电机驱动系统中,使用训练好的最小二乘分类器来检测过零点,假设输入为{e(k),…,e(k-n+1)},使用最小二乘分类器的判定函数表示为:g(x)=ω·x(k);若g(x)>=0,则y(k)=1;若g(x)<0,则y(k)=0;x(k)为特征向量:x(k)=P(y(k-1),...,y(k-n),e(k),...,e(k-n)),其中e(k),…,e(k-n)和y(k),…,y(k-n)分别为分类器第k时刻的输入和输出,ω为最小二乘分类器的权值,e(k)为反电动势,y(k)为分类器输出,即过零点信号;In the brushless DC motor drive system, the trained least squares classifier is used to detect zero-crossing points, assuming the input is {e(k),...,e(k-n+1)}, the least squares classifier is used The judgment function is expressed as: g(x)=ω·x(k); if g(x)>=0, then y(k)=1; if g(x)<0, then y(k)=0 ; x(k) is the feature vector: x(k)=P(y(k-1),...,y(k-n),e(k),...,e(k-n)), where e( k),...,e(k-n) and y(k),...,y(k-n) are the input and output of the classifier at the kth moment, respectively, ω is the weight of the least squares classifier, and e(k) is the inverse Electromotive force, y(k) is the output of the classifier, that is, the zero-crossing signal;
在无刷直流电机调速阶段连续采集反电动势数据,输入到最小二乘分类器中,获得过零点时刻。In the speed regulation stage of the brushless DC motor, the back EMF data is continuously collected and input into the least squares classifier to obtain the zero-crossing time.
与现有技术相比,本发明具有有益效果:本发明节省了位置传感器,只需要在逆变电路上拓展3个反电动势采样电路,硬件开销小,信号检测不受温度、灰尘的环境因素影响,可靠性高;Compared with the prior art, the present invention has beneficial effects: the present invention saves the position sensor, only needs to expand three back electromotive force sampling circuits on the inverter circuit, the hardware cost is small, and the signal detection is not affected by environmental factors such as temperature and dust , high reliability;
本发明利用最小二乘分类器对反电动势分类,用于过零点信号估计,准确度较高,通过离线训练的获得反电动势分类器计算量很小,占用小部分CPU资源,应用于当前主流的DSP控制的无刷直流电机控制系统,能提高控制精度。The invention uses the least squares classifier to classify the back electromotive force, which is used for zero-crossing signal estimation, and has high accuracy. The brushless DC motor control system controlled by DSP can improve the control precision.
附图说明Description of drawings
图1是本发明无刷直流电机最小二乘分类调速方法的流程示意图;1 is a schematic flowchart of the least squares classification speed regulation method of the brushless DC motor of the present invention;
图2是本发明一实施例反电动势过零点检测示意图;2 is a schematic diagram of the detection of the zero-crossing point of the back electromotive force according to an embodiment of the present invention;
图3是本发明一实施例反电动势数据分类流程示意图。FIG. 3 is a schematic diagram of a flow chart of back-EMF data classification according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本发明做进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
对于反电动势波形为120°平顶宽度的梯形波无刷直流电机来说,一个电周期内三相反电动势产生了六个过零点,各延迟30°电角度位移时间为6个换相时刻,准确的换相时刻影响无刷直流电机驱动效果。本发明采用最小二乘分类方法测量转速只需功率电路的反电动势作为输入信号来计算转速和换相时刻,可代替机械传感器测量的转子位置信号完成换相,转速反馈到PID控制器的输入端,实现调速。在有位置传感器的无刷直流电机控制系统中提取反电动势信号为样本来训练最小二乘分类器,训练完成的最小二乘分类器能实现反电动势过零点分类,由于其学习能力,使得对非常规的反电动势过零点检测更准确,输出以布尔值表示,通过该输出计算电机转速和换相时刻,并通过PID算法实现准确调速。For the trapezoidal wave brushless DC motor with the back EMF waveform of 120° flat-top width, the three opposite EMFs generate six zero-crossing points in one electrical cycle, and the displacement time of each delay of 30° electrical angle is 6 commutation moments, which is accurate. The commutation moment affects the driving effect of the brushless DC motor. The invention adopts the least squares classification method to measure the rotational speed and only needs the back electromotive force of the power circuit as the input signal to calculate the rotational speed and the commutation time, and can replace the rotor position signal measured by the mechanical sensor to complete the commutation, and the rotational speed is fed back to the input end of the PID controller , to achieve speed regulation. In the brushless DC motor control system with position sensor, the back-EMF signal is extracted as a sample to train the least squares classifier. The trained least squares classifier can realize the back-EMF zero-crossing classification. The back-EMF zero-crossing point detection of the gauge is more accurate, and the output is represented by a Boolean value. The motor speed and commutation time are calculated through the output, and the PID algorithm is used to achieve accurate speed regulation.
如图1所示,本发明的一种无刷直流电机最小二乘分类调速方法,包括:As shown in FIG. 1 , a method for least squares classification speed regulation of a brushless DC motor of the present invention includes:
步骤S1:采集离线训练数据,利用安装有位置传感器的同种电机,检测电机转子位置并调速,同时检测反电动势信号;Step S1: collect offline training data, use the same type of motor installed with a position sensor to detect the rotor position of the motor and adjust the speed, and detect the back electromotive force signal at the same time;
步骤S2:以反电动势信号为输入,过零点信号为输出,进行最小二乘分类器的离线训练;Step S2: take the back electromotive force signal as the input and the zero-crossing point signal as the output, and perform offline training of the least squares classifier;
步骤S3:利用采样电路对无位置传感器的无刷直流电机控制系统的反电动势数据进行采样,利用训练好的最小二乘分类器对在线反电动势数据进行分类,获得过零点时刻,从而计算电机转速和换相信号,实现换相,将电机转速反馈到无刷直流电机控制系统的PID控制器中计算控制量,实现调速。Step S3: use the sampling circuit to sample the back-EMF data of the brushless DC motor control system without the position sensor, use the trained least squares classifier to classify the online back-EMF data, obtain the zero-crossing time, and calculate the motor speed And the commutation signal, realize commutation, feedback the motor speed to the PID controller of the brushless DC motor control system to calculate the control amount and realize the speed regulation.
所述步骤S2具体为:The step S2 is specifically:
离线训练最小二乘分类器,保留p拍的反电动势信号{e(k-1),…,e(k-p)}在时间轴上显示出来,每个周期都只有一个过零点,标记出过零点,过零点样本的输出为y(k)=1,非过零点样本的输出为y(k)=0;p拍的反电动势输入信号{e(k),…,e(k-p+1)}和p拍的输出信号{y(k),…,y(k-p+1)}作为训练样本,求解特征向量x(k)为:x(k)=P(y(k-1),...,y(k-n),e(k),...,e(k-n)),其中e(k),…,e(k-n)和y(k),…,y(k-n)分别为分类器第k时刻的输入和输出,n表示输入和输出的拍数;基于最小二乘法构建最小二乘分类器。The least squares classifier is trained offline, and the back EMF signals {e(k-1),...,e(k-p)} of p beats are reserved and displayed on the time axis. There is only one zero-crossing point in each cycle, and the zero-crossing point is marked. , the output of the zero-crossing sample is y(k)=1, and the output of the non-zero-crossing sample is y(k)=0; the back EMF input signal of p beat {e(k),...,e(k-p+1 )} and the output signal of p beat {y(k),...,y(k-p+1)} as training samples, the solution feature vector x(k) is: x(k)=P(y(k-1 ),...,y(k-n),e(k),...,e(k-n)), where e(k),...,e(k-n) and y(k),...,y(k-n) are the input and output of the classifier at the kth moment, respectively, and n represents the number of beats of the input and output; the least squares classifier is constructed based on the least squares method.
所述步骤S3中获得过零点时刻的具体方法包括:The specific method for obtaining the zero-crossing time in the step S3 includes:
采用三段式启动法启动电机,分为转子预定位、升频升压同步运行、切换自同步运行三个阶段,启动完成后不断检测到稳定的反电动势;The three-stage starting method is used to start the motor, which is divided into three stages: rotor pre-positioning, frequency boosting synchronous operation, and switching self-synchronous operation. After the startup is completed, a stable back EMF is continuously detected;
在无刷直流电机驱动系统中,使用训练好的最小二乘分类器来检测过零点,假设输入为{e(k),…,e(k-n+1)},使用最小二乘分类器的判定函数表示为:g(x)=ω·x(k);若g(x)>=0,则y(k)=1;若g(x)<0,则y(k)=0;x(k)为特征向量:x(k)=P(y(k-1),...,y(k-n),e(k),...,e(k-n)),其中e(k),…,e(k-n)和y(k),…,y(k-n)分别为分类器第k时刻的输入和输出,ω为最小二乘分类器的权值,e(k)为反电动势,y(k)为分类器输出,即过零点信号;In the brushless DC motor drive system, the trained least squares classifier is used to detect zero-crossing points, assuming the input is {e(k),...,e(k-n+1)}, the least squares classifier is used The judgment function is expressed as: g(x)=ω·x(k); if g(x)>=0, then y(k)=1; if g(x)<0, then y(k)=0 ; x(k) is the feature vector: x(k)=P(y(k-1),...,y(k-n),e(k),...,e(k-n)), where e( k),...,e(k-n) and y(k),...,y(k-n) are the input and output of the classifier at the kth moment, respectively, ω is the weight of the least squares classifier, and e(k) is the inverse Electromotive force, y(k) is the output of the classifier, that is, the zero-crossing signal;
在无刷直流电机调速阶段连续采集反电动势数据,输入到最小二乘分类器中,获得过零点时刻。In the speed regulation stage of the brushless DC motor, the back EMF data is continuously collected and input into the least squares classifier to obtain the zero-crossing time.
如图2所示,对于反电动势波形为120°平顶宽度的梯形波无刷直流电机来说,一个电周期内,三相反电动势产生了六个过零点,分别是Z1-Z6,而六个换相点分别在S1-S6时刻,六个开关分别是VT1-VT6。驱动电路采用两两导通方式,开始时VT5VT6处于导通状态,检测出过零点时刻Z1后,再延迟30°电角度,就能得到的换相时刻S1,控制VT1VT6导通,然后开始检测Z2,按图示位置依次交替的进行过零点检测和换相,就能够驱动电机旋转起来。As shown in Figure 2, for a trapezoidal wave brushless DC motor with a back EMF waveform of 120° flat-top width, in one electrical cycle, the three opposite EMFs generate six zero-crossing points, namely Z1-Z6, and six The commutation points are at times S1-S6, and the six switches are VT1-VT6. The drive circuit adopts the two-way conduction mode. At the beginning, VT5 and VT6 are in the conduction state. After the zero-crossing time Z1 is detected, the commutation time S1 can be obtained by delaying the electrical angle by 30°, and the VT1 and VT6 are controlled to be turned on, and then start to detect Z2. , and alternately perform zero-crossing detection and phase commutation according to the positions shown in the figure, and then the motor can be driven to rotate.
如图3所示,首先读取A/D转换的结果来获得反电动势数据,需要根据不同的开关导通状态来决定读取哪一相反电动势,数值经过标准化处理后得到特征向量,使用最小二乘分类器来判定反电动势过零点,反电动势过零点的输出设置为y(k)=1,若检测到过零点则根据相反电动势完成换相,最后调节转速。As shown in Figure 3, the A/D conversion result is firstly read to obtain the back EMF data. It is necessary to decide which back EMF to read according to the different switch conduction states. The value is standardized to obtain the eigenvector, and the least two Multiply the classifier to determine the back-EMF zero-crossing point. The output of the back-EMF zero-crossing point is set to y(k)=1. If the zero-crossing point is detected, the commutation is completed according to the back-EMF, and finally the speed is adjusted.
以上所述的具体实施例,对本发明的目的、技术方案和成果进行了详尽说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above describe in detail the purpose, technical solutions and achievements of the present invention. It should be understood that the above are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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