CN108180325A - A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector - Google Patents

A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector Download PDF

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Publication number
CN108180325A
CN108180325A CN201711313034.6A CN201711313034A CN108180325A CN 108180325 A CN108180325 A CN 108180325A CN 201711313034 A CN201711313034 A CN 201711313034A CN 108180325 A CN108180325 A CN 108180325A
Authority
CN
China
Prior art keywords
electric heating
heating melting
tubing
internal
annular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711313034.6A
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Chinese (zh)
Inventor
张炜
王秋腾
卢康成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGDONG YONGGAO PLASTIC INDUSTRY DEVELOPMENT Co Ltd
Original Assignee
GUANGDONG YONGGAO PLASTIC INDUSTRY DEVELOPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGDONG YONGGAO PLASTIC INDUSTRY DEVELOPMENT Co Ltd filed Critical GUANGDONG YONGGAO PLASTIC INDUSTRY DEVELOPMENT Co Ltd
Priority to CN201711313034.6A priority Critical patent/CN108180325A/en
Publication of CN108180325A publication Critical patent/CN108180325A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C45/14221Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14598Coating tubular articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/14Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
    • F16L11/15Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics corrugated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • F16L47/03Welded joints with an electrical resistance incorporated in the joint
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/02Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14237Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
    • B29C2045/14245Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity using deforming or preforming means outside the mould cavity

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses the production methods of a kind of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector, this structure includes the tubing that spiral winding forms, bellmouth and socket, tubing both ends are respectively arranged with port, it is characterized in that, the port of the tubing is annular surface, tubing both ends form annular surface by milling, there is annular bead on annular surface, annular surface is faying surface, bellmouth and socket are overlapped on the both ends port of tubing respectively at faying surface, and bellmouth inner wall is provided with electric heating melting net, and electric heating melting Netcom is molded the embedded bellmouth inner wall online excessively.The production method of its connector is using by the way of pipe end injection, solving the problems, such as quick to install electric heating melting net online, while need to solve the problems, such as being reliably connected for pipe shaft and injection molding joint.Simple production process, properties of product are reliable.

Description

A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector
Technical field
The invention belongs to internal-rib bellows tubing and its processing technique field more particularly to a kind of band injection electric heating melting socket joints The production method of connector internal-rib bellows and its connector.
Background technology
Polyethylene structure wall winding tube has many advantages, such as that rotproofness, frictional resistance are low, wear-resistant, firm with very high ring Degree, buried depth, and also integral forming technique is good, stitches tensile strength and anti-corrosive properties are high, longer life expectancy;With a variety of reliable, convenience Connection mode.This tubing has become the bright spot of investment of current plastic draining blowdown tubing at present.At present, polyethylene structure Wall winding tube has A types pipe, Type B pipe and internal-rib enhancing helical bellows.In the connection of this kind of multiple tube, coupling pipe elements and its with pipe The connection structure of material is most important.Current internal-rib enhancing helical bellows (hereinafter referred to as internal-rib bellows) manufacture method is such as Under:It will be docked by the prefabricated component that solid wall pipe vehicle makes with molding fixed length cutting tubing plane or spiral dock and forms bell and spigot, so Set processing is shunk, while heating net is fixed by manual operation and use riveting gun by artificial interior external welding or outer cladding again afterwards Or mild heat rolling is fixed on receptacle wall, multi-process handling and complicated, and the production cycle is long, and there are the links of quality problems It is more, for example, ripple type structure cause docking when all directions unbalance stress and its be susceptible to wall thickness it is thin place rosin joint or It is askew to there is connector weldering.For internally finned tube due to its special structure design, ripple valley overlapping area is very small, in addition its ripple Irregularly, trouble is brought a great deal of trouble to injection, pipe shaft is connect with connector often to go wrong.In current extruding-out process production Rib enhancing helical bellows production cost is high, meanwhile, because interface uses board-like welding, welding equipment is heavy, and construction is inconvenient.
Invention content
In view of the problems of the above-mentioned prior art, the purpose of the present invention is disclose a kind of simple production process, product The internal-rib bellows of the electric heating melting bell and spigot joint of dependable performance solves the problems, such as quick online installation electric heating melting net, solves simultaneously It has determined internal-rib bellows pipe shaft and the problem of being reliably connected of injection molding joint.
Another object of the present invention also resides in the production method for providing a kind of internal-rib bellows of electric heating melting bell and spigot joint.
The purpose of the present invention will be achieved by the following technical programs:
A kind of band is molded electric heating melting bell and spigot joint internal-rib bellows, including the tubing that spiral winding forms, bellmouth and socket, Tubing both ends are respectively arranged with port, which is characterized in that the port of the tubing is annular surface, and the tubing both ends pass through milling Annular surface is formed, there is annular bead on annular surface, the annular surface is faying surface, and the bellmouth and socket are taken respectively at faying surface The both ends port of tubing is connected on, the bellmouth inner wall is provided with electric heating melting net, and the electric heating melting Netcom is molded embedded institute online excessively State bellmouth inner wall.
Further, axially there is 1~5 ° of taper in the face where the electric heating melting net with socket electric heating melting face with tubing.
Further, the annular surface width is more than or equal to 20mm.
Further, the annular bead by milling attachment to the ripple milling shape at the tubing both ends of internal-rib bellows Into the remaining annular bead thickness is more than or equal to 3mm after milling, and the annular bead is spiral winding, annular surface and note It moulds the bellmouth formed and the interface forms close fastening in lap-joint.
A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows internal-rib bellows injection moulding connector, step It is as follows:
A. by internal-rib bellows fixed length cutting, ensure both ends of the surface truncation;
B. ripple is milled away, remainder forms annular surface, and annular surface is wider than equal to 20mm, the annular on annular surface Flange collar thickness is more than or equal to 3mm;
C. tubing is put into injection machine mould and be molded, placement heater wire is needed to embed bellmouth;
D. overlap is handled, connector finishing.
The annular bead Thickness ness is between 3-10mm, and annular surface width is between 20-40mm.
The configuration of the present invention is simple, simple process.It is directly molded bellmouth and interface respectively in two-port, is molded bellmouth and interface With the annular surface at pipe end formed it is chimeric link closely, solve internal-rib bellows pipe shaft and injection molding joint be reliably connected ask Topic, substantially increases the reliability that bellmouth and interface are connect with tubing.Bell and spigot joint is solved using by the way of pipe end injection Quick online installation electric heating melting net problem.
This method is simple for process, and energy-output ratio is small, and production equipment has online integrated molding, efficient, production production Product dependable performance has the advantages of ring stiffness is good, and internal pressure resistance is strong.Meanwhile labor intensity and cost of labor are this approach reduced, Stable working.
Description of the drawings
Fig. 1 is the structure diagram of spigot-and-socket internal-rib bellows of the embodiment of the present invention.
Fig. 2 is the milling process schematic diagram of tubing straight tube in production method of the embodiment of the present invention.
Fig. 3 is the injection moulding process schematic diagram of production method center tap bellmouth of the embodiment of the present invention
Fig. 4 is the structure enlargement diagram at A in Fig. 1 of the embodiment of the present invention.
Fig. 5 is the structure enlargement diagram at B in Fig. 1 of the embodiment of the present invention.
1 bellmouth, 2 sockets, 3 tubing, 4 electric heating melting nets, 5 melten gels, 6 milling faces one, 7 milling faces two, 8 port faying surfaces, 9 millings Bevel three;11 tubing straight tubes;12nd, ripple milling attachment;121st, fixed seat;122 milling cutter devices;123 internal support devices;124th, tubing Supporting rotary frame;Tubing after 21 millings;22nd, core model guide sleeve;23rd, core model;24 external mold blocking material rings;25th, external mold.
Specific embodiment
Just attached drawing in conjunction with the embodiments below, the embodiment of the present invention is described in further detail, so that of the invention Technical solution is more readily understood, grasps.
Embodiment
A kind of internal-rib bellows of band injection electric heating melting bell and spigot joint, including the tubing 3 that spiral winding forms, 1 He of bellmouth Socket 2,3 both ends of tubing are respectively arranged with port, which is characterized in that the original ripple in end of tubing 3 is by milling at 3 end of tubing Capitiform has annular bead, annular bead is spiral winding into only 20mm wide and above annular surface on annular surface.Convex annular Circle is formed the ripple milling at the tubing both ends of internal-rib bellows by milling attachment, and wind bellows by milling forms for one week Milling face 1, milling face 27 and milling face 39, bellmouth 1 and socket 2 are overlapped on the both ends port of tubing 3,1 He of bellmouth respectively Socket 2 is connected together by bell and spigot 2 by the annular surface that milling is formed and 3 end of tubing.Annular surface width be more than etc. Remaining annular bead thickness is more than or equal to 3mm after 20mm, milling, with the bellmouth 1 and interface that are molded in lap-joint's shape It is fitted into close.
1 inner wall of bellmouth is provided with electric heating melting net 4, and the electric heating melting net 4 by being molded embedded 1 inner wall of bellmouth online. Axially there is 1~5 ° of taper in face where electric heating melting net 4 with 2 electric heating melting face of socket with tubing 3.
Annular surface width is between 20-40mm.It is preferred that 20mm or 30mm.
Annular bead thickness is between 3-10mm.It is preferred that 5mm or 3mm.
Production method with injection electric heating melting bell and spigot joint internal-rib bellows internal-rib bellows injection moulding connector, step is such as Under:
A. by internal-rib bellows fixed length cutting, ensure both ends of the surface truncation;
B. ripple is milled away using special ripple milling attachment, remainder forms annular surface, the annular that milling is formed Flange collar residual altitude is more than or equal to 3mm, and circumferential face is wider than equal to 20mm;Annular bead thickness is between 3-10mm, preferably 20mm or 30mm.Circumferential face width is between 20-40mm, annular bead thickness preferred 5mm or 3mm.
C. tubing is put into injection machine mould and be molded, placement heater wire is needed to embed bellmouth;
D. overlap is handled, connector finishing.
Above-described embodiment is the preferable embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment Limitation, other any Spirit Essences without departing from the present invention with made under principle change, modification, replacement, combine, simplification, Equivalent substitute mode is should be, is included within protection scope of the present invention.

Claims (8)

1. a kind of band is molded electric heating melting bell and spigot joint internal-rib bellows, including the tubing that spiral winding forms, bellmouth and socket, and pipe Material both ends are respectively arranged with port, which is characterized in that the port of the tubing is annular surface, and tubing both ends form ring by milling There is annular bead in shape face on annular surface, and annular surface is the both ends that faying surface, bellmouth and socket are overlapped on tubing respectively at faying surface Port, bellmouth inner wall are provided with electric heating melting net, and electric heating melting Netcom is molded the embedded bellmouth inner wall online excessively.
2. the internal-rib bellows of band injection electric heating melting bell and spigot joint according to claim 1, which is characterized in that the electric heating Axially there is 1~5 ° of taper in face where molten net with socket electric heating melting face with tubing.
3. the internal-rib bellows of band injection electric heating melting bell and spigot joint according to claim 1, which is characterized in that the annular Face width is more than or equal to 20mm.
4. the internal-rib bellows of band injection electric heating melting bell and spigot joint according to claim 1, which is characterized in that the annular Flange collar is formed the ripple milling at the tubing both ends of internal-rib bellows by milling attachment, and the remaining annular bead is thick after milling Degree is more than or equal to 3mm, and the annular bead is spiral winding, and annular surface exists with the bellmouth being molded and the interface Lap-joint forms close fastening.
5. the internal-rib bellows of band injection electric heating melting bell and spigot joint according to claim 3, which is characterized in that the annular Face width is between 20-40mm.
6. the internal-rib bellows of band injection electric heating melting bell and spigot joint according to claim 4, which is characterized in that the annular Flange collar thickness is between 3-10mm.
7. the production of the band injection electric heating melting bell and spigot joint internal-rib bellows internal-rib bellows injection moulding connector described in claim 1-6 Method, its step are as follows:
A. by internal-rib bellows fixed length cutting, both ends of the surface truncation;
B. ripple is milled away, remainder forms annular surface, and annular surface is wider than equal to 20mm, the annular bead on annular surface Thickness is more than or equal to 3mm;
C. tubing is put into injection machine mould and be molded, placement heater wire is needed to embed bellmouth;
D. overlap is handled, connector finishing.
8. the life of band injection electric heating melting bell and spigot joint internal-rib bellows internal-rib bellows injection moulding connector according to claim 7 Production method, which is characterized in that the annular bead Thickness ness is between 3-10mm, and annular surface width is between 20-40mm.
CN201711313034.6A 2017-12-07 2017-12-07 A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector Pending CN108180325A (en)

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CN201711313034.6A CN108180325A (en) 2017-12-07 2017-12-07 A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector

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Application Number Priority Date Filing Date Title
CN201711313034.6A CN108180325A (en) 2017-12-07 2017-12-07 A kind of production method of band injection electric heating melting bell and spigot joint internal-rib bellows and its connector

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CN108180325A true CN108180325A (en) 2018-06-19

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108995259A (en) * 2018-07-19 2018-12-14 福建祥云科创新型管业科技有限公司 A kind of production technology of injection molding joint
CN110480918A (en) * 2019-07-31 2019-11-22 康泰塑胶科技集团有限公司 A kind of high strength pipe molding equipment and its forming method
CN110884102A (en) * 2019-11-15 2020-03-17 广东雄塑科技集团股份有限公司 Corrugated pipe socket head processing method and product
CN112082004A (en) * 2020-09-23 2020-12-15 云南傲远智能环保科技有限公司 Production method of double-wave-crest plastic pipeline with socket
CN113404937A (en) * 2021-05-27 2021-09-17 莆田市滨渡商贸有限公司 Cross-linked polyethylene composite double-wall winding pipe

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CN202791886U (en) * 2012-07-13 2013-03-13 中山市恒辰光电科技有限公司 End cover of fluorescent lamp
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CN106090481A (en) * 2016-08-26 2016-11-09 湖北大洋塑胶有限公司 A kind of jointing for steel strip reinforced PE helical bellows and attaching method thereof
CN106321990A (en) * 2016-11-07 2017-01-11 广东永高塑业发展有限公司 Socket and spigot type structural wall winding pipe and connecting method thereof
CN107053595A (en) * 2016-11-07 2017-08-18 广东永高塑业发展有限公司 A kind of electro-fusion socket formula winding tube faucet mould and its application method
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CN201247786Y (en) * 2008-07-10 2009-05-27 安徽迅启蓄电池有限公司 Sealing component of power accumulator, power accumulator and power accumulator set
CN202791886U (en) * 2012-07-13 2013-03-13 中山市恒辰光电科技有限公司 End cover of fluorescent lamp
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Publication number Priority date Publication date Assignee Title
CN108995259A (en) * 2018-07-19 2018-12-14 福建祥云科创新型管业科技有限公司 A kind of production technology of injection molding joint
CN110480918A (en) * 2019-07-31 2019-11-22 康泰塑胶科技集团有限公司 A kind of high strength pipe molding equipment and its forming method
CN110480918B (en) * 2019-07-31 2024-09-10 康泰塑胶科技股份有限公司 High-strength pipeline forming equipment and forming method thereof
CN110884102A (en) * 2019-11-15 2020-03-17 广东雄塑科技集团股份有限公司 Corrugated pipe socket head processing method and product
CN112082004A (en) * 2020-09-23 2020-12-15 云南傲远智能环保科技有限公司 Production method of double-wave-crest plastic pipeline with socket
CN113404937A (en) * 2021-05-27 2021-09-17 莆田市滨渡商贸有限公司 Cross-linked polyethylene composite double-wall winding pipe

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