CN108180237A - Friction material of wriggling noise and preparation method thereof can be reduced - Google Patents

Friction material of wriggling noise and preparation method thereof can be reduced Download PDF

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Publication number
CN108180237A
CN108180237A CN201711448104.9A CN201711448104A CN108180237A CN 108180237 A CN108180237 A CN 108180237A CN 201711448104 A CN201711448104 A CN 201711448104A CN 108180237 A CN108180237 A CN 108180237A
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CN
China
Prior art keywords
powder
parts
friction material
aramid fiber
noise
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711448104.9A
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Chinese (zh)
Inventor
王丹膺
谢黔川
张仁才
雒丁代
陈春金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Hongyu Friction Products Co Ltd
Original Assignee
Chongqing Hongyu Friction Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Hongyu Friction Products Co Ltd filed Critical Chongqing Hongyu Friction Products Co Ltd
Priority to CN201711448104.9A priority Critical patent/CN108180237A/en
Publication of CN108180237A publication Critical patent/CN108180237A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/149Antislip compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5808Measuring, controlling or regulating pressure or compressing force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5816Measuring, controlling or regulating temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • F16D2200/0052Carbon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Composite Materials (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a kind of friction material that can reduce wriggling noise and preparation method thereof, the friction material is made of aramid fiber, Effect of Organosilicon-modified Phenol-formaldehyde Resin powder, calcium silicates powder, calcium hydroxide powder, barium sulfate powder, red copper fiber, graphite, rubber powder, zirconium silicate powder and spherical potassium titanate powder;The method have the benefit that:A kind of friction material that can reduce wriggling noise and preparation method thereof is proposed, by friction material made from the program for making automobile brake lining plate, wriggling noise during automobile start can be effectively reduced, improve ride comfort.

Description

Friction material of wriggling noise and preparation method thereof can be reduced
Technical field
It wriggles the present invention relates to a kind of for making the friction material of vehicle brake friction sheet more particularly to a kind of can reduce Friction material of noise and preparation method thereof.
Background technology
Based on the prior art it is found that after using the vehicle launch of automatic transmission, power, which is in, continues output state, row During sailing, frequent operation brake pedal is needed vehicle to be controlled to stop or advance;When control vehicle is switched to move by halted state It during state, needs gradually to discharge brake pedal, reduces brake facing to the pressure of brake disc, so as to reduce brake force, work as system When power is less than the output torque of engine, vehicle moves forward;During this, before vehicle movement, although brake force one It is directly reducing, but since brake force is greater than or equal to engine output torque, brake disc and friction plate are in static friction shape always State, when brake force is gradually reduced and is less than the output torque of engine, the Frotteurism meeting saltus step of brake disc and friction plate is Dynamic friction state, vehicle also move therewith;Due to confficient of static friction and coefficient of kinetic friction difference, after friction coefficient saltus step, can lead Brake is caused to occur wriggling and generate corresponding wriggling noise, when wriggling noise is lighter, as rubber is sliding on smooth glass Lasting cluck,coo the sound of movable property life when serious, skid such as two pieces of smooth iron plates and sends out the static abnormal sound of lasting quack;By It is relatively low in the frequency of wriggling noise, when wriggling noise occurs, steering wheel and vehicle body shake can be induced, at this time sound in driver's cabin Sound and shake all clearly, seriously affect the driving experience of driver, and particularly in the case of traffic congestion, vehicle needs continuous Parking, starting, can send out this kind of abnormal sound during each starting, so repeatedly, environment inside car is made an uproar there are serious Sound pollutes.
Invention content
For the problems in background technology, the present invention proposes a kind of friction material that can reduce wriggling noise, innovates It is:The friction material is by aramid fiber, Effect of Organosilicon-modified Phenol-formaldehyde Resin powder, calcium silicates powder, calcium hydroxide powder, sulphur Sour barium dust, red copper fiber, graphite, rubber powder, zirconium silicate powder and spherical potassium titanate powder composition;The aramid fiber is put down Equal length is 1~3mm;The average length of the red copper fiber is 2~4mm, fibre diameter 0.5mm;Aforementioned various substances Mass fraction is respectively:4~10 parts of aramid fiber, 5~10 parts of Effect of Organosilicon-modified Phenol-formaldehyde Resin powder, calcium silicates powder 5~10 Part, 2~5 parts of calcium hydroxide powder, 15~30 parts of barium sulfate powder, 3~10 parts of red copper fiber, 3~10 parts of graphite, rubber powder 3 ~10 parts, 1~6 part of zirconium silicate powder, 15~30 parts of spherical potassium titanate powder.
The main reason for causing wriggling noise is friction coefficient variation, in actual conditions, during vehicle starting, friction coefficient Variation is there are two the stage, first, when being that automobile is changed into motion state by stationary state, friction coefficient is changed by confficient of static friction For the coefficient of kinetic friction, second, after being automobile setting in motion, brake disc and friction plate phase mutual friction cause temperature to increase, and cause dynamic Friction coefficient is further change in;In aforementioned formula, in addition to Effect of Organosilicon-modified Phenol-formaldehyde Resin powder and spherical potassium titanate powder, remaining Substance is the usual ingredients in friction material, and present invention introduces Effect of Organosilicon-modified Phenol-formaldehyde Resin powder and spherical potassium titanate powder The reason of be:The microstructure of spherical potassium titanate powder is three-dimensional chondritic, and surface can make friction material table without wedge angle Face is more soft, and when friction coefficient is changed into the coefficient of kinetic friction by confficient of static friction, the variation of friction coefficient is smaller, can be effective Reduce wriggling noise;Effect of Organosilicon-modified Phenol-formaldehyde Resin powder has heat safe characteristic, it can reduce temperature change to friction The influence of the coefficient of kinetic friction of material;It will be in Effect of Organosilicon-modified Phenol-formaldehyde Resin powder and spherical potassium titanate powder and inventive formulation Other substances be made as friction material after, can effectively reduce wriggling noise in the vehicle starting stage.
Based on aforementioned schemes, the invention also provides a kind of preparation method of friction material, innovation is:The friction Material is by aramid fiber, Effect of Organosilicon-modified Phenol-formaldehyde Resin powder, calcium silicates powder, calcium hydroxide powder, barium sulfate powder, red copper Fiber, graphite, rubber powder, zirconium silicate powder and spherical potassium titanate powder composition;The average length of the aramid fiber for 1~ 3mm;The average length of the red copper fiber is 2~4mm, fibre diameter 0.5mm;The mass fraction difference of aforementioned various substances For:4~10 parts of aramid fiber, 5~10 parts of Effect of Organosilicon-modified Phenol-formaldehyde Resin powder, 5~10 parts of calcium silicates powder, calcium hydroxide powder 2~5 parts of end, 15~30 parts of barium sulfate powder, 3~10 parts of red copper fiber, 3~10 parts of graphite, 3~10 parts of rubber powder, zirconium silicate 1~6 part of powder, 15~30 parts of spherical potassium titanate powder;The preparation method includes:
1) various substances are weighed by aforementioned mass fraction, it is then that various material mixings are uniform, obtain mixture;
2) hot-pressing processing is carried out to mixture with heat pressing forming machines, obtains blank;Temperature during hot pressing is 155 DEG C ± 5 DEG C, Pressure is 350Kg/cm2, firm time be ± 5 seconds 300 seconds;
3) blank is heat-treated using baking oven, up to friction material after the completion of heat treatment;In heat treatment process, first will Oven temperature is promoted to 210 DEG C by room temperature, then 3 hours heating-up times kept the temperature 5 hours under the conditions of 210 DEG C, then allows baking Case naturally cools to room temperature.
The method have the benefit that:Propose a kind of friction material that can reduce wriggling noise and its preparation side Friction material made from the program is used to make automobile brake lining plate, can effectively reduce wriggling noise during automobile start by method, Improve ride comfort.
Specific embodiment
A kind of friction material that can reduce wriggling noise, innovation are:The friction material is by aramid fiber, organosilicon Phenol-formaldehyde resin modified powder, calcium silicates powder, calcium hydroxide powder, barium sulfate powder, red copper fiber, graphite, rubber powder, silicic acid Zirconium powder and spherical potassium titanate powder composition;The average length of the aramid fiber is 1~3mm;The red copper fiber is averaged Length is 2~4mm, fibre diameter 0.5mm;The mass fraction of aforementioned various substances is respectively:4~10 parts of aramid fiber has 5~10 parts of machine Si modification Phenolic resin powder, 5~10 parts of calcium silicates powder, 2~5 parts of calcium hydroxide powder, barium sulfate powder 15 ~30 parts, 3~10 parts of red copper fiber, 3~10 parts of graphite, 3~10 parts of rubber powder, 1~6 part of zirconium silicate powder, spherical potassium titanate 15~30 parts of powder.
A kind of preparation method of friction material, innovation are:The friction material is by aramid fiber, organic-silicon-modified phenol Urea formaldehyde powder, calcium silicates powder, calcium hydroxide powder, barium sulfate powder, red copper fiber, graphite, rubber powder, zirconium silicate powder It is formed with spherical potassium titanate powder;The average length of the aramid fiber is 1~3mm;The average length of the red copper fiber is 2 ~4mm, fibre diameter 0.5mm;The mass fraction of aforementioned various substances is respectively:It is 4~10 parts of aramid fiber, organic-silicon-modified 5~10 parts of Phenolic resin powder, 5~10 parts of calcium silicates powder, 2~5 parts of calcium hydroxide powder, 15~30 parts of barium sulfate powder, 3~10 parts of red copper fiber, 3~10 parts of graphite, 3~10 parts of rubber powder, 1~6 part of zirconium silicate powder, spherical potassium titanate powder 15~ 30 parts;The preparation method includes:
1) various substances are weighed by aforementioned mass fraction, it is then that various material mixings are uniform, obtain mixture;
2) hot-pressing processing is carried out to mixture with heat pressing forming machines, obtains blank;Temperature during hot pressing is 155 DEG C ± 5 DEG C, Pressure is 350Kg/cm2, firm time be ± 5 seconds 300 seconds;
3) blank is heat-treated using baking oven, up to friction material after the completion of heat treatment;In heat treatment process, first will Oven temperature is promoted to 210 DEG C by room temperature, then 3 hours heating-up times kept the temperature 5 hours under the conditions of 210 DEG C, then allows baking Case naturally cools to room temperature.
After the friction material of the present invention is made as friction facing, friction coefficient is carried out to it by national standard GB 5763-2008 It is tested with wear rate, the results are shown in Table 1, by table 1 as it can be seen that the friction coefficient of corresponding friction facing and wear rate are in state As defined in mark in range, meet in national standard GB5763-2008 about the requirement of the technology of four class friction plates.
Table 1
Using American engineer association noise test specification SAE J2521 2013NewDisc and Drum Brake The test method that Dynamometer Squeal Noise Matrix are specified is made an uproar to friction facing is made by the present invention program Sound is tested, and noise incidence is 1.51%, and a variety of existing friction facings are tested using similary test method, existing to rub Liner noise incidence is wiped generally 20% or so, it is seen then that the friction material prepared using the method for the present invention is served as a contrast to make friction Piece, the noise incidence of the more conventional friction facing of noise incidence are greatly reduced.

Claims (2)

1. a kind of friction material that can reduce wriggling noise, it is characterised in that:The friction material is changed by aramid fiber, organosilicon Property Phenolic resin powder, calcium silicates powder, calcium hydroxide powder, barium sulfate powder, red copper fiber, graphite, rubber powder, zirconium silicate Powder and spherical potassium titanate powder composition;The average length of the aramid fiber is 1~3mm;The average length of the red copper fiber It spends for 2~4mm, fibre diameter 0.5mm;The mass fraction of aforementioned various substances is respectively:It is 4~10 parts of aramid fiber, organic 5~10 parts of Si modification Phenolic resin powder, 5~10 parts of calcium silicates powder, 2~5 parts of calcium hydroxide powder, barium sulfate powder 15~ 30 parts, 3~10 parts of red copper fiber, 3~10 parts of graphite, 3~10 parts of rubber powder, 1~6 part of zirconium silicate powder, spherical potassium titanate powder 15~30 parts of end.
2. a kind of preparation method of friction material, it is characterised in that:The friction material is by aramid fiber, organic silicon modified phenolic Toner, calcium silicates powder, calcium hydroxide powder, barium sulfate powder, red copper fiber, graphite, rubber powder, zirconium silicate powder and Spherical potassium titanate powder composition;The average length of the aramid fiber is 1~3mm;The average length of the red copper fiber for 2~ 4mm, fibre diameter 0.5mm;The mass fraction of aforementioned various substances is respectively:4~10 parts of aramid fiber, organic-silicon-modified phenol 5~10 parts of urea formaldehyde powder, 5~10 parts of calcium silicates powder, 2~5 parts of calcium hydroxide powder, 15~30 parts of barium sulfate powder, purple 3~10 parts of copper fiber, 3~10 parts of graphite, 3~10 parts of rubber powder, 1~6 part of zirconium silicate powder, spherical potassium titanate powder 15~30 Part;The preparation method includes:
1) various substances are weighed by aforementioned mass fraction, it is then that various material mixings are uniform, obtain mixture;
2) hot-pressing processing is carried out to mixture with heat pressing forming machines, obtains blank;Temperature during hot pressing is 155 DEG C ± 5 DEG C, pressure For 350Kg/cm2, firm time be ± 5 seconds 300 seconds;
3) blank is heat-treated using baking oven, up to friction material after the completion of heat treatment;In heat treatment process, first by baking oven Interior temperature is promoted to 210 DEG C by room temperature, then 3 hours heating-up times kept the temperature 5 hours under the conditions of 210 DEG C, then allows baking oven certainly So it is cooled to room temperature.
CN201711448104.9A 2017-12-27 2017-12-27 Friction material of wriggling noise and preparation method thereof can be reduced Pending CN108180237A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109694570A (en) * 2018-12-25 2019-04-30 江苏利德尔新材料科技有限公司 A kind of high intensity super abrasive MC nylon composite materials and preparation method thereof
CN111022534A (en) * 2019-12-17 2020-04-17 重庆红宇摩擦制品有限公司 Friction material for preventing mutual material transfer between brake block and brake disc
CN111043200A (en) * 2019-12-17 2020-04-21 重庆红宇摩擦制品有限公司 Intelligent friction material for preventing parking calipers from slipping on slope and preparation method thereof

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Publication number Priority date Publication date Assignee Title
EP0900949A1 (en) * 1997-09-04 1999-03-10 Sumitomo Electric Industries, Ltd. Sintered friction material
CN103555273A (en) * 2013-10-29 2014-02-05 贵州新安航空机械有限责任公司 Preparation method of friction material of yaw brake pad
CN104099065A (en) * 2014-07-04 2014-10-15 青岛基宏汽车部件有限公司 Copper-free rubbing material and preparation method thereof
CN104421362A (en) * 2013-08-21 2015-03-18 绍兴韦德汽配有限公司 Material formula of brake pad of heavy-duty freight car
CN105555900A (en) * 2013-09-17 2016-05-04 曙制动器工业株式会社 Friction material
CN106085356A (en) * 2015-04-27 2016-11-09 曙制动器工业株式会社 Friction material composition, friction material and manufacture method thereof

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Publication number Priority date Publication date Assignee Title
EP0900949A1 (en) * 1997-09-04 1999-03-10 Sumitomo Electric Industries, Ltd. Sintered friction material
CN104421362A (en) * 2013-08-21 2015-03-18 绍兴韦德汽配有限公司 Material formula of brake pad of heavy-duty freight car
CN105555900A (en) * 2013-09-17 2016-05-04 曙制动器工业株式会社 Friction material
CN103555273A (en) * 2013-10-29 2014-02-05 贵州新安航空机械有限责任公司 Preparation method of friction material of yaw brake pad
CN104099065A (en) * 2014-07-04 2014-10-15 青岛基宏汽车部件有限公司 Copper-free rubbing material and preparation method thereof
CN106085356A (en) * 2015-04-27 2016-11-09 曙制动器工业株式会社 Friction material composition, friction material and manufacture method thereof

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刘伯威等: "钛酸钾含量对汽车摩擦材料性能的影响", 《材料导报B:研究篇》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109694570A (en) * 2018-12-25 2019-04-30 江苏利德尔新材料科技有限公司 A kind of high intensity super abrasive MC nylon composite materials and preparation method thereof
CN109694570B (en) * 2018-12-25 2021-08-31 江苏利德尔新材料科技有限公司 High-strength super-wear-resistant MC nylon composite material and preparation method thereof
CN111022534A (en) * 2019-12-17 2020-04-17 重庆红宇摩擦制品有限公司 Friction material for preventing mutual material transfer between brake block and brake disc
CN111043200A (en) * 2019-12-17 2020-04-21 重庆红宇摩擦制品有限公司 Intelligent friction material for preventing parking calipers from slipping on slope and preparation method thereof
CN111022534B (en) * 2019-12-17 2021-05-04 重庆红宇摩擦制品有限公司 Friction material for preventing mutual material transfer between brake block and brake disc

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Application publication date: 20180619

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