CN108178909A - A kind of road lighting LED lamp cover composite material and preparation method thereof - Google Patents

A kind of road lighting LED lamp cover composite material and preparation method thereof Download PDF

Info

Publication number
CN108178909A
CN108178909A CN201810122144.2A CN201810122144A CN108178909A CN 108178909 A CN108178909 A CN 108178909A CN 201810122144 A CN201810122144 A CN 201810122144A CN 108178909 A CN108178909 A CN 108178909A
Authority
CN
China
Prior art keywords
parts
led lamp
temperature
lamp cover
road lighting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810122144.2A
Other languages
Chinese (zh)
Inventor
殷世尧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Anli Electric Power Engineering Co Ltd
Original Assignee
Hefei Anli Electric Power Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Anli Electric Power Engineering Co Ltd filed Critical Hefei Anli Electric Power Engineering Co Ltd
Priority to CN201810122144.2A priority Critical patent/CN108178909A/en
Publication of CN108178909A publication Critical patent/CN108178909A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/41Compounds containing sulfur bound to oxygen
    • C08K5/42Sulfonic acids; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/10Transparent films; Clear coatings; Transparent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/18Spheres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of road lighting LED lamp cover composite materials and preparation method thereof, are related to high molecular material and lighting technical field, which includes following raw material by weight:Modified poly ester, polystyrene superfine powder, nano silicon dioxide, nano-aluminium oxide, polypropylene fibre, organic silicon resin ball-shaped micro powder, dodecyl sodium sulfate, hindered amine light stabilizer, coupling agent, antioxidant, dispersant, fire retardant and ultra-violet absorber.Preparation method is by made from the operations such as the mixing to raw material and extrusion.The road lighting of present invention LED lamp cover composite material preparation process simplicity, it is of low cost, there is excellent mechanical performance and high total light transmittance, improve its practicability in road lighting, market application foreground is wide.

Description

A kind of road lighting LED lamp cover composite material and preparation method thereof
Technical field
The present invention relates to high molecular materials and lighting technical field, and in particular to a kind of road lighting LED lamp cover is compound Material and preparation method thereof.
Background technology
With the development of the times, the continuous quickening of modernization construction paces, people’s lives level is continuously improved, to road Illumination and lighting engineering demand are also gradually increased.But in LED road lamp shade in the prior art, still use traditional glass more Cover, and after more and more using the energy such as solar panel, wind energy or accumulator as power supply mechanism with LED street lamp, it is right It will seem particularly necessary in the propulsion of LED street lamp energy utilization degree and lampshade mechanical performance.
Based on the above, develop a kind of LED road lamp shade of high comprehensive performance is highly desirable with composite material.
Invention content
For problems of the prior art, the present invention provides a kind of road lighting LED lamp cover composite material and Preparation method, this kind of composite material preparation process simplicity is of low cost, and having excellent mechanical performance and height, light is saturating entirely Rate is crossed, improves its practicability in road lighting, market application foreground is wide.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
A kind of road lighting LED lamp cover composite material, including following raw material by weight:Modified poly ester 60-80 Part, 15-25 parts of polystyrene superfine powder, 10-20 parts of nano silicon dioxide, 5-15 parts of nano-aluminium oxide, polypropylene fibre 6-10 parts, 2-4 parts of organic silicon resin ball-shaped micro powder, 1-3 parts of dodecyl sodium sulfate, 1-2 parts of hindered amine light stabilizer, coupling agent 0.6-1 parts of 1-3 parts, 1-2 parts of antioxidant, 1-2 parts of dispersant, 0.8-1.2 parts of fire retardant and ultra-violet absorber;
Above-mentioned modified poly ester is made by following steps:In 500 liters of reaction kettles add in 20kg terephthalic acid (TPA), The acrylic acid of 20kg, the ethylene glycol of 20kg, the methylcellulose of 20kg and 10kg bipentaerythrite, polymerization catalyst is acetic acid Antimony, dosage 200-400g;It is beaten later, nitrogen is replaced 3-5 times, esterification is carried out at 220-240 DEG C, until reaching esterification Rate is 94-98%, obtains esterification material;Then, it for 240-260 DEG C and vacuumizes in temperature and carries out prepolymerization reaction 2- 3h obtains prepolymer, and preshrunk reaction present invention pressure is gradually evacuated down to 600Pa, rate of pressure reduction 800pa/ from atmospheric pressure min;Finally, the polymerization processing 2-3h under the reaction pressure of 120-160Pa and 240-260 DEG C of reaction temperature, water cooling slice obtain To modified poly ester.
Further, above-mentioned composite material includes following raw material by weight:70 parts of modified poly ester, polystyrene surpass 20 parts of fine powder, 15 parts of nano silicon dioxide, 10 parts of nano-aluminium oxide, 8 parts of polypropylene fibre, organic silicon resin ball-shaped micro powder 3 parts, 2 parts of dodecyl sodium sulfate, 1.5 parts of hindered amine light stabilizer, 2 parts of coupling agent, 1.5 parts of antioxidant, 1.5 parts of dispersant, 0.8 part of 1 part of fire retardant and ultra-violet absorber.
Further, above-mentioned modified poly ester is made by following steps:In 500 liters of reaction kettles add in 20kg to benzene Dioctyl phthalate, the acrylic acid of 20kg, the ethylene glycol of 20kg, the methylcellulose of 20kg and 10kg bipentaerythrite, it is polymerization catalyzed Agent is antimony acetate, dosage 300g;It is beaten later, nitrogen is replaced 4 times, esterification is carried out at 230 DEG C, until reaching esterification yield It is 96%, obtains esterification material;Then, in the case that temperature for 250 DEG C and vacuumize carry out prepolymerization reaction 2.5h obtain it is pre- Polymers, preshrunk reaction present invention pressure are gradually evacuated down to 600Pa, rate of pressure reduction 800pa/min from atmospheric pressure;Finally, The polymerization processing 2.5h under the reaction pressure of 140Pa and 250 DEG C of reaction temperature, water cooling slice obtain modified poly ester.
Preferably, above-mentioned coupling agent is using γ-glycidyl ether oxygen propyl trimethoxy silicane, three second of γ-aminopropyl One kind in oxysilane or N- β-(aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane.
Preferably, above-mentioned antioxidant using three (2,4- di-tert-butyl-phenyl) phosphite esters, β-(3,5- di-t-butyls- 4- hydroxy phenyls) in the positive octadecanol ester of propionic acid or four [β-(3,5- di-tert-butyl-hydroxy phenyls) propionic acid] pentaerythritol esters One kind.
Preferably, above-mentioned dispersant is using one kind in polyacrylamide, guar gum or polyethoxy alkylphenol.
Preferably, above-mentioned fire retardant is using in tert-butylation aryl phosphate ester, diphenyl phosphoester or melamine In one kind.
Preferably, above-mentioned ultra-violet absorber is using 2,4,6- tri- (2,4- dihydroxy phenyl) -1,3,5-triazines, 2 (2- Dihydroxy benzenes -5- benzyls) benzotriazole or 2, one kind in 4 dihydroxy benaophenonels.
A kind of above-mentioned road lighting preparation method of LED lamp cover composite material, follows the steps below:
(1) raw material is weighed by the weight;
(2) it will be stirred in feedstock transportation to high-speed mixer, it is following to operate:
1. modified poly ester and polystyrene superfine powder are delivered in high-speed mixer and are stirred 1.5-2.5h, mixing temperature Spend is 75-85 DEG C;
2. add in nano silicon dioxide, nano-aluminium oxide, polypropylene fibre, organic silicon resin ball-shaped micro powder and 12 Continue to be stirred 2-3h in sodium alkyl sulfonate to high-speed mixer, mixing temperature is 80-90 DEG C;
Continue to be stirred 2-3h 3. adding in surplus stock to high-speed mixer, mixing temperature is 85-95 DEG C, obtains object Material;
(3) material is finally delivered to extruding pelletization in twin-screw extrusion equipment;
The running parameter of the twin-screw extrusion equipment is as follows:
Extrusion temperature:One area's temperature is 170~180 DEG C, and two area's temperature are 185~195 DEG C, and three area's temperature are 200~215 DEG C, four area's temperature are 215~225 DEG C, five 225~240 DEG C of areas, 220~230 DEG C of head;
It finds time:4-6min;
Screw speed:180~220r/min;
Extrusion pressure:12~16Mpa.
The present invention has following advantageous effect:
(1) LED lamp cover composite material raw material sources of the invention are extensive, of low cost, and preparation process is easy, are made with it LED lamp cover excellent size stability, it is light-weight, be unlikely to deform, ensure that long-term effectively engaged with LED substrate it is smooth Degree, raw material is environmentally protective, nontoxic, without discharge, pollution-free, and utilization rate is high, suitable for scale of mass production;
(2) LED lamp cover composite material machinery of the invention is had excellent performance, and has shock resistance good and yield strength height The characteristics of, and this kind of material is fire-retardant, high temperature resistant, corrosion-resistant, ageing-resistant, substantially increases the service life of lampshade product, widens Its application range, has higher safety and reliability, and market application foreground is wide;
(3) the modified poly ester transparency employed in raw material of the present invention is high, and material compatibility is good, and comprehensive performance is superior, protects It has demonstrate,proved the homodisperse of the fillers such as itself and nano silicon dioxide and auxiliary agent and has mixed, further improved production efficiency;
(4) LED lamp cover composite material of the invention can be realized has better substrate performance, full light on optical properties Transmitance is high, and light irradiated area is big, and overcomes LED lamp cover in the prior art and the defects of reunion, halation, blackening occur, carries Its high practicability in road lighting.
Specific embodiment
The specific embodiment of the present invention is further described with reference to embodiment, following embodiment is only used for more Technical scheme of the present invention is clearly demonstrated, and is not intended to limit the protection scope of the present invention and limits the scope of the invention.
In the present invention it is raw materials used choose it is as shown in table 1 below:
Table 1
The following table 2 is the material composition of LED lamp cover composite material in example 1 below -3:
Table 2
Embodiment 1
Modified poly ester is made by following steps in raw material:In 500 liters of reaction kettles add in 20kg terephthalic acid (TPA), The acrylic acid of 20kg, the ethylene glycol of 20kg, the methylcellulose of 20kg and 10kg bipentaerythrite, polymerization catalyst is acetic acid Antimony, dosage 200g;It being beaten later, nitrogen is replaced 3 times, and esterification is carried out at 220 DEG C, until it is 94% to reach esterification yield, Obtain esterification material;Then, prepolymer, preshrunk are obtained with progress prepolymerization reaction 2h is vacuumized for 240 DEG C in temperature Reaction present invention pressure is gradually evacuated down to 600Pa, rate of pressure reduction 800pa/min from atmospheric pressure;Finally, 120Pa's Polymerization processing 2h under reaction pressure and 240 DEG C of reaction temperature, water cooling slice obtain modified poly ester.
Coupling agent uses γ-glycidyl ether oxygen propyl trimethoxy silicane;β-(3,5- di-tert-butyl-hydroxy phenyls) The positive octadecanol ester of propionic acid;Dispersant uses polyacrylamide;Fire retardant uses diphenyl phosphoester;Ultra-violet absorber uses 2,4,6- tri- (2,4- dihydroxy phenyl) -1,3,5-triazines.
A kind of road lighting preparation method of LED lamp cover composite material, follows the steps below:
(1) above-mentioned raw materials are delivered in high-speed mixer and are stirred processing, concrete operations flow is as follows:
1. modified poly ester and polystyrene superfine powder to be delivered in high-speed mixer and be stirred 1.5h, mixing temperature is 75℃;
2. add in nano silicon dioxide, nano-aluminium oxide, polypropylene fibre, organic silicon resin ball-shaped micro powder and 12 Continue to be stirred 2h in sodium alkyl sulfonate to high-speed mixer, mixing temperature is 80 DEG C;
Continue to be stirred 2h 3. adding in surplus stock to high-speed mixer, mixing temperature is 85 DEG C, obtains material;
(2) material is delivered to extruding pelletization in twin-screw extrusion equipment;
The running parameter of above-mentioned twin-screw extrusion equipment is as follows:
Extrusion temperature:One area's temperature is 170 DEG C, and two area's temperature are 185 DEG C, and three area's temperature are 200 DEG C, and four area's temperature are 215 DEG C, five 225 DEG C of areas, 220 DEG C of head;
It finds time:4min;
Screw speed:180r/min;
Extrusion pressure:12Mpa.
Embodiment 2
Modified poly ester is made by following steps in raw material:In 500 liters of reaction kettles add in 20kg terephthalic acid (TPA), The acrylic acid of 20kg, the ethylene glycol of 20kg, the methylcellulose of 20kg and 10kg bipentaerythrite, polymerization catalyst is acetic acid Antimony, dosage 300g;It being beaten later, nitrogen is replaced 4 times, and esterification is carried out at 230 DEG C, until it is 96% to reach esterification yield, Obtain esterification material;Then, prepolymer is obtained with progress prepolymerization reaction 2.5h is vacuumized for 250 DEG C in temperature, in advance Contracting reaction present invention pressure is gradually evacuated down to 600Pa, rate of pressure reduction 800pa/min from atmospheric pressure;Finally, in 140Pa Reaction pressure and 250 DEG C of reaction temperature under polymerization processing 2.5h, water cooling slice, obtain modified poly ester.
Coupling agent uses gamma-aminopropyl-triethoxy-silane;Antioxidant uses three (2,4- di-tert-butyl-phenyls) phosphorous acid Ester;Dispersant uses guar gum;Fire retardant uses tert-butylation aryl phosphate ester;Ultra-violet absorber uses 2 (2- dihydroxy Benzene -5- benzyls) benzotriazole.
A kind of road lighting preparation method of LED lamp cover composite material, follows the steps below:
(1) above-mentioned raw materials are delivered in high-speed mixer and are stirred processing, concrete operations flow is as follows:
1. modified poly ester and polystyrene superfine powder are delivered in high-speed mixer and are stirred 2h, mixing temperature 80 ℃;
2. add in nano silicon dioxide, nano-aluminium oxide, polypropylene fibre, organic silicon resin ball-shaped micro powder and 12 Continue to be stirred 2.5h in sodium alkyl sulfonate to high-speed mixer, mixing temperature is 85 DEG C;
Continue to be stirred 2-3h 3. adding in surplus stock to high-speed mixer, mixing temperature is 90 DEG C, obtains material;
(2) material is delivered to extruding pelletization in twin-screw extrusion equipment;
The running parameter of above-mentioned twin-screw extrusion equipment is as follows:
Extrusion temperature:One area's temperature is 175 DEG C, and two area's temperature are 190 DEG C, and three area's temperature are 210 DEG C, and four area's temperature are 220 DEG C, five 230 DEG C of areas, 225 DEG C of head;
It finds time:5min;
Screw speed:200r/min;
Extrusion pressure:14Mpa.
Embodiment 3
Modified poly ester is made by following steps in raw material:In 500 liters of reaction kettles add in 20kg terephthalic acid (TPA), The acrylic acid of 20kg, the ethylene glycol of 20kg, the methylcellulose of 20kg and 10kg bipentaerythrite, polymerization catalyst is acetic acid Antimony, dosage 400g;It being beaten later, nitrogen is replaced 5 times, and esterification is carried out at 240 DEG C, until it is 98% to reach esterification yield, Obtain esterification material;Then, prepolymer, preshrunk are obtained with progress prepolymerization reaction 3h is vacuumized for 260 DEG C in temperature Reaction present invention pressure is gradually evacuated down to 600Pa, rate of pressure reduction 800pa/min from atmospheric pressure;Finally, 160Pa's Polymerization processing 3h under reaction pressure and 260 DEG C of reaction temperature, water cooling slice obtain modified poly ester.
Coupling agent uses N- β-(aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane;Antioxidant uses four [β-(3,5- Di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester;Dispersant uses polyethoxy alkylphenol;Fire retardant uses melamine Amine;Ultra-violet absorber uses 2,4 dihydroxy benaophenonels.
A kind of road lighting preparation method of LED lamp cover composite material, follows the steps below:
(1) above-mentioned raw materials are delivered in high-speed mixer and are stirred processing, concrete operations flow is as follows:
1. modified poly ester and polystyrene superfine powder to be delivered in high-speed mixer and be stirred 2.5h, mixing temperature is 85℃;
2. add in nano silicon dioxide, nano-aluminium oxide, polypropylene fibre, organic silicon resin ball-shaped micro powder and 12 Continue to be stirred 3h in sodium alkyl sulfonate to high-speed mixer, mixing temperature is 90 DEG C;
Continue to be stirred 3h 3. adding in surplus stock to high-speed mixer, mixing temperature is 95 DEG C, obtains material;
(2) material is delivered to extruding pelletization in twin-screw extrusion equipment;
The running parameter of above-mentioned twin-screw extrusion equipment is as follows:
Extrusion temperature:One area's temperature is 180 DEG C, and two area's temperature are 195 DEG C, and three area's temperature are 215 DEG C, and four area's temperature are 225 DEG C, five 240 DEG C of areas, 230 DEG C of head;
It finds time:6min;
Screw speed:220r/min;
Extrusion pressure:16Mpa.
Application Example
The experiment lampshade examined is fabricated for LED lamp cover composite material using road lighting made from above-described embodiment 1-3 (wall thickness 1mm), successively labeled as experiment lampshade 1, experiment lampshade 2 and experiment lampshade 3;It is applied to the street lamp that height is 6 meters On (high-pressure sodium lamp), its optical property of experimental record and lampshade mechanical performance common compare lampshade (material are sub- with previous Gram force) it is compared, specific experiment result parameter see the table below shown in 3;
Table 3:
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although with reference to aforementioned reality Example is applied the present invention is described in detail, it for those skilled in the art, still can be to aforementioned each implementation Technical solution recorded in example modifies or carries out equivalent replacement to which part technical characteristic.All essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.

Claims (9)

1. a kind of road lighting LED lamp cover composite material, which is characterized in that including following raw material by weight:It is modified 60-80 parts of polyester, 10-20 parts of nano silicon dioxide, 5-15 parts of nano-aluminium oxide, gathers at 15-25 parts of polystyrene superfine powder 6-10 parts of tacryl, 2-4 parts of organic silicon resin ball-shaped micro powder, 1-3 parts of dodecyl sodium sulfate, hindered amine light stabilizer 1-2 Part, 1-3 parts of coupling agent, 1-2 parts of antioxidant, 1-2 parts of dispersant, 0.8-1.2 parts of fire retardant and 0.6-1 parts of ultra-violet absorber;
The modified poly ester is made by following steps:Added in 500 liters of reaction kettles the terephthalic acid (TPA) of 20kg, 20kg third Olefin(e) acid, the ethylene glycol of 20kg, the methylcellulose of 20kg and 10kg bipentaerythrite, polymerization catalyst is antimony acetate, dosage For 200-400g;It is beaten later, nitrogen is replaced 3-5 times, and esterification is carried out at 220-240 DEG C, until reaching esterification yield for 94- 98%, obtain esterification material;Then, it is obtained in temperature for 240-260 DEG C with progress prepolymerization reaction 2-3h is vacuumized Prepolymer, preshrunk reaction present invention pressure are gradually evacuated down to 600Pa, rate of pressure reduction 800pa/min from atmospheric pressure;Most Afterwards, the polymerization processing 2-3h under the reaction pressure of 120-160Pa and 240-260 DEG C of reaction temperature, water cooling slice are modified Polyester.
2. a kind of road lighting LED lamp cover composite material according to claim 1, which is characterized in that including pressing below The raw material of parts by weight meter:70 parts of modified poly ester, 20 parts of polystyrene superfine powder, 15 part, nanometer three of nano silicon dioxide oxidation two 10 parts of aluminium, 8 parts of polypropylene fibre, 3 parts of organic silicon resin ball-shaped micro powder, 2 parts of dodecyl sodium sulfate, hindered amine light stabilizer 0.8 part of 1.5 parts, 2 parts of coupling agent, 1.5 parts of antioxidant, 1.5 parts of dispersant, 1 part of fire retardant and ultra-violet absorber.
3. a kind of road lighting LED lamp cover composite material according to claim 1, which is characterized in that the modification gathers Ester is made by following steps:The second of the terephthalic acid (TPA) of 20kg, the acrylic acid of 20kg, 20kg are added in 500 liters of reaction kettles The bipentaerythrite of glycol, the methylcellulose of 20kg and 10kg, polymerization catalyst are antimony acetate, dosage 300g;It beats later Slurry, nitrogen are replaced 4 times, and esterification is carried out at 230 DEG C, until it is 96% to reach esterification yield, obtain esterification material;Then, exist Temperature carries out prepolymerization reaction 2.5h for 250 DEG C and in the case of vacuumizing and obtains prepolymer, preshrunk react present invention pressure from Atmospheric pressure is gradually evacuated down to 600Pa, rate of pressure reduction 800pa/min;Finally, in the anti-of the reaction pressure of 140Pa and 250 DEG C Polymerization processing 2.5h at a temperature of answering, water cooling slice obtain modified poly ester.
A kind of 4. road lighting LED lamp cover composite material according to claim 1, which is characterized in that the coupling agent For γ-glycidyl ether oxygen propyl trimethoxy silicane, gamma-aminopropyl-triethoxy-silane or N- β-(aminoethyl)-γ-ammonia third One kind in ylmethyl dimethoxysilane.
A kind of 5. road lighting LED lamp cover composite material according to claim 1, which is characterized in that the antioxidant For three (2,4- di-tert-butyl-phenyls) phosphite esters, β-positive octadecanol ester of (3,5- di-tert-butyl-hydroxy phenyls) propionic acid or One kind in four [β-(3,5- di-tert-butyl-hydroxy phenyls) propionic acid] pentaerythritol esters.
A kind of 6. road lighting LED lamp cover composite material according to claim 1, which is characterized in that the dispersant For one kind in polyacrylamide, guar gum or polyethoxy alkylphenol.
A kind of 7. road lighting LED lamp cover composite material according to claim 1, which is characterized in that the fire retardant For one kind in tert-butylation aryl phosphate ester, diphenyl phosphoester or melamine.
A kind of 8. road lighting LED lamp cover composite material according to claim 1, which is characterized in that the ultraviolet light Absorbent be 2,4,6- tri- (2,4- dihydroxy phenyl) -1,3,5-triazines, 2 (2- dihydroxy benzenes -5- benzyls) benzotriazole or One kind in 2,4 dihydroxy benaophenonels.
9. a kind of preparation method of road lighting according to any one of claims 1 to 8 LED lamp cover composite material, It is characterized in that, includes the following steps:
(1) raw material is weighed by the weight;
(2) it will be stirred in feedstock transportation to high-speed mixer, it is following to operate:
1. modified poly ester and polystyrene superfine powder to be delivered in high-speed mixer and be stirred 1.5-2.5h, mixing temperature is 75-85℃;
2. add in nano silicon dioxide, nano-aluminium oxide, polypropylene fibre, organic silicon resin ball-shaped micro powder and dodecyl Continue to be stirred 2-3h in sodium sulfonate to high-speed mixer, mixing temperature is 80-90 DEG C;
Continue to be stirred 2-3h 3. adding in surplus stock to high-speed mixer, mixing temperature is 85-95 DEG C, obtains material;
(3) material is finally delivered to extruding pelletization in twin-screw extrusion equipment;
The running parameter of the twin-screw extrusion equipment is as follows:
Extrusion temperature:One area's temperature is 170~180 DEG C, and two area's temperature are 185~195 DEG C, and three area's temperature are 200~215 DEG C, Four area's temperature are 215~225 DEG C, five 225~240 DEG C of areas, 220~230 DEG C of head;
It finds time:4-6min;
Screw speed:180~220r/min;
Extrusion pressure:12~16Mpa.
CN201810122144.2A 2018-02-07 2018-02-07 A kind of road lighting LED lamp cover composite material and preparation method thereof Withdrawn CN108178909A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810122144.2A CN108178909A (en) 2018-02-07 2018-02-07 A kind of road lighting LED lamp cover composite material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810122144.2A CN108178909A (en) 2018-02-07 2018-02-07 A kind of road lighting LED lamp cover composite material and preparation method thereof

Publications (1)

Publication Number Publication Date
CN108178909A true CN108178909A (en) 2018-06-19

Family

ID=62552302

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810122144.2A Withdrawn CN108178909A (en) 2018-02-07 2018-02-07 A kind of road lighting LED lamp cover composite material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN108178909A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109265959A (en) * 2018-09-21 2019-01-25 正安县欧尚电器有限公司 A kind of plastic lamp shade
CN109595498A (en) * 2019-01-23 2019-04-09 温州鸿达建设有限公司 A kind of street illumination LED street lamp
WO2020126984A1 (en) 2018-12-20 2020-06-25 Lanxess Deutschland Gmbh Polyester compositions

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101967272A (en) * 2010-05-19 2011-02-09 四川东材科技集团股份有限公司 Method for preparing polyester film for solar cell backsheet film
CN106751185A (en) * 2016-12-12 2017-05-31 天长市康宁塑胶科技有限公司 A kind of flame-retardant modified plastic material of high impact properties

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101967272A (en) * 2010-05-19 2011-02-09 四川东材科技集团股份有限公司 Method for preparing polyester film for solar cell backsheet film
CN106751185A (en) * 2016-12-12 2017-05-31 天长市康宁塑胶科技有限公司 A kind of flame-retardant modified plastic material of high impact properties

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109265959A (en) * 2018-09-21 2019-01-25 正安县欧尚电器有限公司 A kind of plastic lamp shade
WO2020126984A1 (en) 2018-12-20 2020-06-25 Lanxess Deutschland Gmbh Polyester compositions
CN109595498A (en) * 2019-01-23 2019-04-09 温州鸿达建设有限公司 A kind of street illumination LED street lamp

Similar Documents

Publication Publication Date Title
ES2938286T3 (en) Encapsulating material for photovoltaic module and preparation method thereof
CN108178909A (en) A kind of road lighting LED lamp cover composite material and preparation method thereof
CN102482492B (en) LED reflector and possess its light-emitting device
JP5454013B2 (en) Method for producing liquid crystal polyester resin composition and liquid crystal polyester resin composition
CN102127384B (en) Impact and light decay-resistant die attach insulation paste and preparation method thereof
CN110964416B (en) Weather-resistant wear-resistant polyester resin, powder coating and preparation method thereof
CN103168057A (en) (meth) acrylate composition
CN104788869A (en) LED lampshade material and preparation method thereof
CN103214807B (en) Glass steel profile for solar side frame and preparation method thereof
CN101760110A (en) Ultraviolet curing nano transparent heat-insulation composite coating
CN101792586A (en) High light-flux anti-glare polycarbonate and method for preparing same
CN107245222A (en) A kind of LED encapsulation material and preparation method thereof
CN104830024A (en) Organic-inorganic hybrid resin, molding composition containing same, and photovoltaic device
CN111826016A (en) High-reflectivity powder coating
CN103772939A (en) Cooling polycarbonate composite material and preparation method thereof as well as preparation method of daylight lamp holder bracket
CN102358822A (en) Preparation method for composite transparent hard coating
CN103601870B (en) A kind of low gloss powder coating epoxy resin and its preparation method and application
CN101407612A (en) Soft thermoplastic sheath material for mobile electric power and control cable
CN107163516A (en) A kind of emergency light high saturating weather-resistance flame-retardant lampshade material and preparation method thereof
CN104136487B (en) Surface mounting LED reflector vibrin
CN107418180A (en) A kind of high rigidity light diffusion PC materials and preparation method and application
CN107418113A (en) A kind of emergency light reflection cover material and preparation method thereof
CN107033855A (en) A kind of emergency light aluminum-base composite heat sink material and preparation method thereof
CN103740322A (en) Inflaming retarding type solar photovoltaic module sealant
CN106751553A (en) White master batch for preparing liquid crystal display reflective membrane

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20180619

WW01 Invention patent application withdrawn after publication