CN108177312A - A kind of injection molding machine feeding control system - Google Patents

A kind of injection molding machine feeding control system Download PDF

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Publication number
CN108177312A
CN108177312A CN201810132484.3A CN201810132484A CN108177312A CN 108177312 A CN108177312 A CN 108177312A CN 201810132484 A CN201810132484 A CN 201810132484A CN 108177312 A CN108177312 A CN 108177312A
Authority
CN
China
Prior art keywords
back pressure
control system
molding machine
model
injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810132484.3A
Other languages
Chinese (zh)
Inventor
苗永卫
王玉鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Demaite Auto Parts Co Ltd
Original Assignee
Tianjin Demaite Auto Parts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Demaite Auto Parts Co Ltd filed Critical Tianjin Demaite Auto Parts Co Ltd
Priority to CN201810132484.3A priority Critical patent/CN108177312A/en
Publication of CN108177312A publication Critical patent/CN108177312A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/53Means for plasticising or homogenising the moulding material or forcing it into the mould using injection ram or piston
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/82Hydraulic or pneumatic circuits

Abstract

A kind of injection molding machine feeding control system, is related to injection molding machine field, and the injection control system including feeding mechanism and control feeding mechanism work, the injection control system includes:Back pressure detection module, model pre-input module and central control module.Realize that the hydraulic flow for adjusting back pressure servo valve is directly proportional to the cross-sectional area for treating injection model by using injection control system, the control of the amount to entering the plastics in mold cavity is reached, so as to ensure that the pressure in mold cavity to a certain extent, the product quality of injection production is improved.

Description

A kind of injection molding machine feeding control system
Technical field
The present invention relates to injection molding machine, more particularly to a kind of injection molding machine feeding control system.
Background technology
Injection molding machine is that thermoplastic or thermosetting plastics are made variously-shaped plastics system using mould for plastics The main former of product.Its operation principle is heating of plastic, applies high pressure to molten plastic, projects it and is full of mould type Chamber.Include cover half, dynamic model in existing injection molding machine mostly, merged by dynamic model and cover half after the mold cavity that is formed and be used for Feeding mechanism for mold cavity injected plastic.Wherein feeding mechanism is included the feed hopper of plastic hot melt and will be after hot melt Filling plastic is provided with horned dinosaur in material feeding rifle into the material feeding rifle of mold cavity, passes through horned dinosaur rotation and drives plastics in material feeding rifle It moves and injects in mold cavity.In order to ensure the final product quality in mold cavity, it is provided with to control in feeding mechanism The flow control valve of plastics flow velocity in material feeding rifle, for adjusting the pressure-control valve of pressure in material feeding rifle, for controlling material feeding rifle The directional control valve of moving direction and the back pressure regulating valve for adjusting material feeding rifle back pressure.
In the prior art, the threshold value of back pressure regulating valve is preset mostly by a control device, in injection moulding process, is passed through The pressure in mold cavity that detection horned dinosaur is subject to, adjusts back pressure regulating valve in real time so that and material feeding rifle is moved away from injection die cavities, Ensure the pressure between plastics in material feeding rifle and mold cavity so that be not in gap in molding product and influence product matter Amount.
But for the product injection moulding process of some irregular types, since injection die cavities movement same distance is filled into The amount for entering the plastics in mold cavity is different, and the pressure of plastics adjusts the back of the body in the simple mold cavity being subject to by detecting horned dinosaur Pressure regulating valve can not meet the production requirement of product, so as to influence product quality.
Invention content
The purpose of the present invention is to provide a kind of injection molding machine feeding control system, which can realize to note The accurate control of molding machine charging improves the product quality of injection production.
The present invention above-mentioned purpose technical scheme is that:
A kind of injection molding machine feeding control system, the injection control system including feeding mechanism and control feeding mechanism work, institute Feeding mechanism is stated to include base station, be arranged on the material feeding rifle connecting above base station and with base station horizontal sliding and be arranged on material feeding rifle Top and with the thermofusion device that connects inside material feeding rifle, be coaxially arranged with horned dinosaur in the material feeding rifle, material feeding rifle is fixedly installed The hydraulic cylinder parallel with material feeding rifle length direction, the hydraulic cylinder other end are fixedly connected with cover half, the back of the body are provided in the oil circuit of hydraulic cylinder Servo valve is pressed, the injection control system includes:
Back pressure detection module for detecting the back pressure suffered by material feeding rifle, and exports back pressure detection signal;
Model pre-input module, for inputting model information corresponding with treating injection model, and corresponding output model signal;
Central control module couples back pressure detection module and model pre-input module, for receiving back pressure detection signal and model Signal, and according to back pressure detection signal and the hydraulic flow of the model signals adjusting back pressure servo valve;
The hydraulic flow of the back pressure servo valve is directly proportional to the cross-sectional area for treating injection model.
By using above-mentioned technical proposal, when injection molding machine carries out injection work, back pressure detection module can detect material feeding Back pressure suffered by rifle, model pre-input module can realize the output for the model information for treating injection model, so as to pass through center Control module realizes that the hydraulic flow of control back pressure servo valve is directly proportional to the cross-sectional area for treating injection model.When material feeding rifle deviates from When cover half moves, the hot melting plastic in thermofusion device enters mold cavity by horned dinosaur, when treating that injection model is in irregular shape When, material feeding rifle often moves identical distance, the amount difference of the plastics in mold cavity is entered, due to realizing back pressure servo valve Hydraulic flow it is directly proportional to the cross-sectional area for treating injection model, realize the control of the amount to entering the plastics in mold cavity System so as to ensure that the pressure in mold cavity to a certain extent, improves the product quality of injection production.
As an improvement of the present invention, there are two the hydraulic cylinder settings.
By using above-mentioned technical proposal, due to there are two hydraulic cylinder settings so that moved by Driven by Hydraulic Cylinder material feeding rifle More stablize when dynamic.
As an improvement of the present invention, the base station upper surface is fixedly installed a horizontal sliding slot, and the thermofusion device leads to The sliding slot is crossed to connect with base station sliding.
By using above-mentioned technical proposal, the setting of sliding slot realizes material feeding rifle and the sliding of base station connects.
As an improvement of the present invention, fold forms limiting slot outward for the sliding slot both sides, the thermofusion device be provided with The L-type sliding block of the limiting slot sliding connection.
By using above-mentioned technical proposal, the setting of limiting slot realizes the same of the limiting to material feeding rifle and thermofusion device When, also achieve the sliding connection between material feeding rifle and thermofusion device and base station so that connected more between material feeding rifle and base station Add stabilization.
As an improvement of the present invention, the model pre-input module is set as computer.
By using above-mentioned technical proposal, since model pre-input module is set as computer, the mill of diversified forms is realized Has the input of information.
As an improvement of the present invention, the central control module includes the back pressure comparison module being arranged in series and microprocessor Device, the back pressure comparison module couple the back pressure detection module, and drop is exported when back pressure detection signal is higher than default back pressure value Signal is pressed, the microprocessor couples the model pre-input module, when receiving buck signal, adjusts the back pressure servo The hydraulic flow of valve.
By using above-mentioned technical proposal, the setting cooperation microprocessor of back pressure comparison module realizes the entirety to back pressure It keeps, the cooperation of microprocessor and model pre-input module realizes the fine tuning to back pressure.It is achieved thereby that improve the standard of back pressure The effect of exactness improves the quality of injecting products to a certain extent.
As an improvement of the present invention, the computer is provided with back pressure value pre-input unit, the back pressure value pre-input unit For exporting the back pressure preset value.
By using above-mentioned technical proposal, since back pressure value pre-input unit is arranged in computer, realizes and pass through computer The default back pressure value of input, so as to facilitate input of the staff to default back pressure value.
As an improvement of the present invention, the microprocessor communicates with the computer USB.
By using above-mentioned technical proposal, usb communication is as a kind of common communication modes, and control mode is easy, number Stablize according to transmission, so as to improve the stability of default back pressure value to a certain extent
In conclusion the invention has the advantages that:Control is accurate, due to pre- by back pressure monitoring modular and model simultaneously Input module controls back pressure servo valve, so as to improve the accurate adjusting to back pressure servo valve flow to a certain extent, one Determine to improve the quality of injecting products in degree.
Description of the drawings
Fig. 1 is the overall structure diagram of feeding mechanism;
Fig. 2 is the system diagram for being molded control system;
Fig. 3 is horned dinosaur structure diagram;
Fig. 4 is the A portions enlarged drawing in Fig. 3.
In figure, 1, feeding mechanism;11st, base station;111st, sliding slot;112nd, limiting slot;12nd, material feeding rifle;121st, horned dinosaur;122nd, liquid Cylinder pressure;123rd, back pressure servo valve;13rd, thermofusion device;13rd, L-type sliding block;2nd, it is molded control system;21st, back pressure detection module;22、 Model pre-input module;221st, back pressure value pre-input unit;23rd, central control module;231st, back pressure comparison module;232nd, Wei Chu Manage device;3rd, cover half.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing.
A kind of injection molding machine feeding control system, as depicted in figs. 1 and 2, including feeding mechanism 1 and control feeding mechanism 1 The injection control system 2 of work.
Wherein, feeding mechanism 1 includes base station 11, is arranged on the material feeding connecting above base station 11 and with 11 horizontal sliding of base station Rifle 12 and the thermofusion device 13 for being arranged on above material feeding rifle 12 and being connected with 12 inside of material feeding rifle, wherein, the end of material feeding rifle 12 Portion and the cover half 3 for being arranged in injection molding machine, thermofusion device 13 are used to heat plastic grain into liquid plastic.
11 top of base station is fixedly installed a horizontal sliding slot 111, and fold forms limiting slot 112 to 111 both sides of sliding slot outward, 13 bottom of thermofusion device is provided with the L-type sliding block 13 with the sliding connection of limiting slot 112.Thermofusion device 13 passes through 13 He of L-type sliding block Limiting slot 112 is connected with the sliding of base station 11, so as to which material feeding rifle 12 be driven to be connect with 11 horizontal sliding of base station.
The setting of 12 both sides of material feeding rifle there are two hydraulic cylinder 122, the both ends of hydraulic cylinder 122 respectively with material feeding rifle 12 and injection molding machine Cover half 3 be fixedly connected, the length direction of the length direction and material feeding rifle 12 of hydraulic cylinder 122 is arranged in parallel.When hydraulic cylinder 122 is stretched During contracting, material feeding rifle 12 and thermofusion device 13 can be driven to be slided along above-mentioned limiting slot 112.
Again as shown in Figure 3 and Figure 4, it is provided with horned dinosaur 121 in above-mentioned material feeding rifle 12, the hot melting plastic in material feeding rifle 12 passes through Horned dinosaur 121 is filled into inside cover half 3.
As shown in Fig. 2, the back pressure for adjusting 122 hydraulic flow of hydraulic cylinder is provided in the oil circuit of above-mentioned hydraulic cylinder 122 Servo valve 123.Above-mentioned injection control system 2 includes back pressure detection module 21, model pre-input module 22 and central control module 23。
Back pressure detection module 21 includes being arranged on pressure sensor in material feeding rifle 12, is subject to for detecting material feeding rifle 12 Back pressure, and output back pressure detection signal in real time.
Model pre-input module 22, is set as computer, for inputting evil spirit information corresponding with treating injection model, and it is corresponding Output model signal.The function of model pre-input module 22 with it is of the prior art can only engraving machine function it is identical, herein not It repeats again.
Central control module 23, including the back pressure comparison module 231 being arranged in series and microprocessor 232, back pressure compares mould Block 231 is set as comparator D1, the positive input coupling back pressure detection module 21 of comparator D1, the reversed input of comparator D1 End coupling model pre-input module 22, when back pressure detection signal is higher than default back pressure value, the output terminal output drop of comparator D1 Press signal.Microprocessor 232 couples model pre-input module 22 and comparator D1, when receiving buck signal, adjusts back pressure The hydraulic flow of servo valve 123 so that the hydraulic flow of back pressure servo valve 123 the to be molded cross section current with treating injecting products Product is directly proportional, so that while keeping the back pressure that material feeding rifle 12 is subject to constant, realizes to the micro- of 12 major ingredient speed of material feeding rifle It adjusts.Herein, microprocessor 232 includes but not limited to microcontroller or PLC.Microprocessor 232 adjusts output and pre- injection model The directly proportional current signal of cross-sectional area is common in the art so as to adjust the technology of 123 hydraulic flow of back pressure servo valve Technological means, details are not described herein.
Further, it is additionally provided with back pressure value pre-input unit 221 in above-mentioned model pre-input module 22.Back pressure value is pre- defeated Enter unit 221 for exporting above-mentioned default back pressure value.Back pressure value pre-input unit 221 includes but not limited to toggle switch, typewriting Machine or touch screen preferably directly input default back pressure value by computer herein.Above-mentioned microprocessor 232 and model pre-input mould Block 22 is communicated by USB.
By above said content it is found that when injection molding machine carries out injection work, back pressure detection module 21 can detect material feeding Back pressure suffered by rifle 12, model pre-input module 22 can realize the output for the model information for treating injection model, so as to pass through Central control module 23 realizes that the hydraulic flow of control back pressure servo valve 123 is directly proportional to the cross-sectional area for treating injection model.When Material feeding rifle 12 away from cover half 3 move when, the hot melting plastic in thermofusion device 13 enters mold cavity by horned dinosaur 121, when treating When injection model is in irregular shape, material feeding rifle 12 often moves identical distance, enters the amount difference of the plastics in mold cavity, Since the hydraulic flow for realizing back pressure servo valve 123 is directly proportional to the cross-sectional area for treating injection model, realize to entering The control of the amount of plastics in mold cavity so as to ensure that the pressure in mold cavity to a certain extent, improves injection The product quality of production.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art Member can as needed make the present embodiment the modification of no creative contribution after this specification is read, but as long as at this It is all protected in the right of invention by Patent Law.

Claims (8)

1. a kind of injection molding machine feeding control system, the injection control to work including feeding mechanism (1) and control feeding mechanism (1) System (2), it is characterised in that:The feeding mechanism (1) including base station (11), be arranged on above base station (11) and with base station (11) The material feeding rifle (12) and be arranged on material feeding rifle (12) top and the hot melt with being connected inside material feeding rifle (12) that horizontal sliding connects Device (13), the material feeding rifle (12) is interior to be coaxially arranged with horned dinosaur (121), and material feeding rifle (12) is fixedly installed and material feeding rifle (12) The parallel hydraulic cylinder of length direction (122), hydraulic cylinder (122) other end are fixedly connected with cover half (3), the oil circuit of hydraulic cylinder (122) In be provided with back pressure servo valve (123), the injection control system (2) includes:
Back pressure detection module (21) for detecting the back pressure suffered by material feeding rifle (12), and exports back pressure detection signal;
Model pre-input module (22), for inputting model information corresponding with treating injection model, and corresponding output model signal;
Central control module (23), coupling back pressure detection module (21) and model pre-input module (22), for receiving back pressure inspection Signal and model signals are surveyed, and signal and the liquid of the model signals adjusting back pressure servo valve (123) are detected according to the back pressure Press flow;
The hydraulic flow of the back pressure servo valve (123) is directly proportional to the cross-sectional area for treating injection model.
2. a kind of injection molding machine feeding control system according to claim 1, it is characterised in that:The hydraulic cylinder (122) sets There are two putting.
3. a kind of injection molding machine feeding control system according to claim 1, it is characterised in that:Base station (11) upper surface A horizontal sliding slot (111) is fixedly installed, the thermofusion device (13) is connected by the sliding slot (111) and base station (11) sliding It connects.
4. a kind of injection molding machine feeding control system according to claim 3, it is characterised in that:Sliding slot (111) both sides Fold forms limiting slot (112) outward, and the thermofusion device (13) is provided with the L-type with the limiting slot (112) sliding connection Sliding block (13).
5. a kind of injection molding machine feeding control system according to claim 1, it is characterised in that:The model pre-input module (22) it is set as computer.
6. a kind of injection molding machine feeding control system according to claim 5, it is characterised in that:The central control module (23) including the back pressure comparison module (231) being arranged in series and microprocessor (232), back pressure comparison module (231) coupling The back pressure detection module (21), when back pressure detection signal is higher than output buck signal, the microprocessor when presetting back pressure value (232) the model pre-input module (22) is coupled, when receiving buck signal, adjusts the back pressure servo valve (123) Hydraulic flow.
7. a kind of injection molding machine feeding control system according to claim 6, it is characterised in that:The computer is provided with back pressure It is worth pre-input unit (221), the back pressure value pre-input unit (221) is for exporting the back pressure preset value.
8. a kind of injection molding machine feeding control system according to right will go 7, it is characterised in that:The microprocessor (232) It communicates with the computer USB.
CN201810132484.3A 2018-02-09 2018-02-09 A kind of injection molding machine feeding control system Pending CN108177312A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810132484.3A CN108177312A (en) 2018-02-09 2018-02-09 A kind of injection molding machine feeding control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810132484.3A CN108177312A (en) 2018-02-09 2018-02-09 A kind of injection molding machine feeding control system

Publications (1)

Publication Number Publication Date
CN108177312A true CN108177312A (en) 2018-06-19

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Country Status (1)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6241003B1 (en) * 1998-11-02 2001-06-05 Toshiba Kikai Kabushiki Kaisha Injection control method and device of die-casting machine
JP2002113757A (en) * 2000-10-06 2002-04-16 Niigata Eng Co Ltd Apparatus for injection feed and method for nozzle touch in motorized injection molding machine
JP2006062245A (en) * 2004-08-27 2006-03-09 Sumitomo Heavy Ind Ltd Plasticizing moving device of electromotive injection molding machine and nozzle touch method
CN202016158U (en) * 2011-02-28 2011-10-26 无锡威锐科智能测控技术有限公司 Intelligent injection molding machine
CN102358019A (en) * 2011-07-27 2012-02-22 深圳大学 Double-servo control system and energy-saving injection molding machine comprising same
CN102672926A (en) * 2011-03-11 2012-09-19 深圳领威科技有限公司 Molten gel back pressure control system and method for electrically controlled injection molding machine
CN103286923A (en) * 2012-03-02 2013-09-11 住友重机械工业株式会社 Injection molding machine
CN104602891A (en) * 2012-10-17 2015-05-06 三菱重工塑胶科技股份有限公司 Mold-clamping device, injection-molding device, and method for opening and closing mold
CN105690692A (en) * 2014-12-15 2016-06-22 株式会社名机制作所 Control method of injection molding machine and injection molding machine
CN207972265U (en) * 2018-02-09 2018-10-16 天津德迈特汽车零部件有限公司 A kind of injection molding machine feeding control system

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6241003B1 (en) * 1998-11-02 2001-06-05 Toshiba Kikai Kabushiki Kaisha Injection control method and device of die-casting machine
JP2002113757A (en) * 2000-10-06 2002-04-16 Niigata Eng Co Ltd Apparatus for injection feed and method for nozzle touch in motorized injection molding machine
JP2006062245A (en) * 2004-08-27 2006-03-09 Sumitomo Heavy Ind Ltd Plasticizing moving device of electromotive injection molding machine and nozzle touch method
CN202016158U (en) * 2011-02-28 2011-10-26 无锡威锐科智能测控技术有限公司 Intelligent injection molding machine
CN102672926A (en) * 2011-03-11 2012-09-19 深圳领威科技有限公司 Molten gel back pressure control system and method for electrically controlled injection molding machine
CN102358019A (en) * 2011-07-27 2012-02-22 深圳大学 Double-servo control system and energy-saving injection molding machine comprising same
CN103286923A (en) * 2012-03-02 2013-09-11 住友重机械工业株式会社 Injection molding machine
CN104602891A (en) * 2012-10-17 2015-05-06 三菱重工塑胶科技股份有限公司 Mold-clamping device, injection-molding device, and method for opening and closing mold
CN105690692A (en) * 2014-12-15 2016-06-22 株式会社名机制作所 Control method of injection molding machine and injection molding machine
CN207972265U (en) * 2018-02-09 2018-10-16 天津德迈特汽车零部件有限公司 A kind of injection molding machine feeding control system

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