CN108167399B - Multi-speed transmission and hoisting equipment - Google Patents
Multi-speed transmission and hoisting equipment Download PDFInfo
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- CN108167399B CN108167399B CN201810144593.7A CN201810144593A CN108167399B CN 108167399 B CN108167399 B CN 108167399B CN 201810144593 A CN201810144593 A CN 201810144593A CN 108167399 B CN108167399 B CN 108167399B
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- gear
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- speed transmission
- transmission
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 80
- 230000007935 neutral effect Effects 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/093—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/14—Power transmissions between power sources and drums or barrels
- B66D1/24—Power transmissions between power sources and drums or barrels for varying speed or reversing direction of rotation of drums or barrels, i.e. variable ratio or reversing gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0039—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising three forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2038—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with three engaging means
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Transmissions (AREA)
Abstract
The invention relates to a multi-speed transmission and lifting equipment, wherein the multi-speed transmission comprises: a case; the transmission mechanism is arranged in the box body and is provided with a first shaft head, a second shaft head and a third shaft head which extend out of the box body and are positioned on the same side outside the box body; the first shaft head is provided with a first clutch, the second shaft head is provided with a second clutch, the third shaft head is provided with a third clutch, and different speed ratio output and neutral functions are realized through opening and closing of the first clutch, the second clutch and the third clutch. The multi-speed transmission adopting the structure can realize three-speed output and neutral function under the condition of a parallel shaft transmission arrangement form.
Description
Technical Field
The invention relates to the technical field of transmissions, in particular to a multi-speed transmission and hoisting equipment.
Background
A transmission, which is a relatively precise machine used for reducing the rotational speed and increasing the torque, serves to match the rotational speed and transfer the torque between a prime mover and a working machine or an actuator, and is widely used in modern machines. On some mechanisms the transmission requires 7 x 24 hours of continuous operation, and frequent shifts during operation, and must be neutral, which can be extremely harsh. Such as a anchor reducer on a pipelaying vessel, often continues to operate for several months once pipelaying begins. For the above reasons, a new structure of transmission with reasonable structure, simple installation, convenient maintenance and high reliability needs to be redesigned.
Disclosure of Invention
In order to solve the above-described problems, an object of the present invention is to provide a multi-speed transmission including: a case; the transmission mechanism is arranged in the box body and is provided with a first shaft head, a second shaft head and a third shaft head which extend out of the box body and are positioned on the same side outside the box body; the first shaft head is provided with a first clutch, the second shaft head is provided with a second clutch, the third shaft head is provided with a third clutch, and different speed ratio output and neutral functions are realized through opening and closing of the first clutch, the second clutch and the third clutch.
Optionally, the transmission mechanism includes: a first shaft, a second shaft, a third shaft, a first gear shaft, a second gear shaft, a third gear shaft, a fourth gear shaft, a first gear, a second gear, a third gear, a fourth gear, a fifth gear, a sixth gear, a seventh gear, an eighth gear, a ninth gear, a tenth gear, an eleventh gear, a twelfth gear, a thirteenth gear, and a fourteenth gear;
Wherein, along the width direction of the box body, the fourth gear shaft is positioned between the first shaft and the second shaft, the third gear shaft is positioned between the first shaft and the first gear shaft, and the second gear shaft is positioned between the second shaft and the first gear shaft;
the third shaft is respectively arranged with the fourth gear shaft and the first gear shaft at intervals along the height direction of the box body;
the fourth gear shaft and the first gear shaft are oppositely arranged along the depth direction of the box body;
the third gear shaft has the first shaft head, the third shaft has the second shaft head, and the second gear shaft has the third shaft head;
the first shaft is sequentially and axially provided with the fourth gear and the third gear, the third gear is sequentially and axially provided with the twelfth gear and the first gear, the fourth gear is sequentially and axially provided with the eleventh gear and the seventh gear, the first gear is sequentially and axially provided with the sixth gear and the thirteenth gear, the third shaft is sequentially and axially provided with the eighth gear and the fifth gear, the second gear is sequentially and axially provided with the fourteenth gear and the second gear, the second shaft is sequentially and axially provided with the tenth gear and the ninth gear, and the axial direction and the depth direction are consistent;
The first gear is rotatably connected with the third gear shaft through a bearing, the second gear is rotatably connected with the second gear shaft through a bearing, the fifth gear is rotatably connected with the third gear shaft through a bearing, and the other gears are fixedly connected with corresponding shafts or gear shafts;
The eleventh gear is meshed with the fourth gear and the tenth gear respectively, the seventh gear is meshed with the eighth gear, the fifth gear is meshed with the sixth gear, the third gear is meshed with the twelfth gear, the thirteenth gear is meshed with the first gear and the second gear respectively, and the fourteenth gear is meshed with the ninth gear.
Optionally, the inner ring of the first clutch is connected with the third gear shaft, the outer ring of the first clutch is connected with the first gear, and after the inner ring and the outer ring of the first clutch are attached, the third gear shaft and the first gear can synchronously rotate; the inner ring of the second clutch is connected with the third shaft, the outer ring of the second clutch is connected with the fifth gear, and after the inner ring and the outer ring of the second clutch are attached, the third shaft and the fifth gear can synchronously rotate;
The inner ring of the third clutch is connected with the second gear shaft, the outer ring of the third clutch is connected with the second gear, and after the inner ring and the outer ring of the third clutch are attached, the second gear shaft and the second gear can synchronously rotate.
Optionally, when the transmission works under a heavy load working condition, the second clutch is closed, the first clutch and the third clutch are released, the first gear shaft is used as an input, the first shaft and the second shaft are used as outputs, and the first gear shaft sequentially passes through the sixth gear, the fifth gear, the second clutch, the third shaft, the eighth gear, the seventh gear, the fourth gear shaft and the eleventh gear, and finally is output through the first shaft and the second shaft respectively.
Optionally, when the transmission works under a first light load working condition, the first clutch is closed, the second clutch and the third clutch are released, the first gear shaft is used as an input, the first shaft and the second shaft are used as outputs, and the first gear shaft sequentially passes through the thirteenth gear, the first clutch, the third gear shaft, the twelfth gear, the third gear, the first shaft, the fourth gear, the eleventh gear and the tenth gear, and finally is output through the first shaft and the second shaft.
Optionally, when the transmission works under the second light load condition, the third clutch is closed, the first clutch and the second clutch are released, the first gear shaft is used as an input, the first shaft and the second shaft are used as outputs, and the first gear shaft sequentially passes through the thirteenth gear, the second gear, the third clutch, the second gear shaft, the fourteenth gear, the ninth gear, the second shaft, the tenth gear, the eleventh gear and the fourth gear, and finally is output through the first shaft and the second shaft.
Optionally, when the transmission is in an idle working condition, the first clutch, the second clutch and the third clutch are released, the first shaft and the second shaft are used as inputs, and the first gear shaft, the first gear, the second gear, the fifth gear, the sixth gear and the thirteenth gear are kept stationary, and the rest gears, shafts and gear shafts idle.
Optionally, the first clutch, the second clutch and the third clutch are hydraulic clutches.
The invention also provides a lifting device comprising a multi-speed transmission as claimed in any one of the preceding claims.
The invention also provides hoisting equipment, which comprises the multi-speed transmission of any one of the above, wherein a winding drum is arranged on the first shaft and/or the second shaft, and the winding drum is connected with a lifting appliance through a steel wire rope.
As above, compared with the prior art, the invention has the following beneficial effects: the multi-speed transmission comprises a box body, wherein a transmission mechanism is arranged in the box body and is provided with a first shaft head, a second shaft head and a third shaft head which extend out of the box body and are positioned on the same side outside the box body. The first shaft head is provided with a first clutch, the second shaft head is provided with a second clutch, the third shaft head is provided with a third clutch, and different speed ratio output and neutral functions are realized through opening and closing of the first clutch, the second clutch and the third clutch. When one clutch is closed and the other two clutches are released, a certain speed ratio output is realized, and when all three clutches are released, a neutral function is realized. And a certain speed ratio output is realized by selecting a certain clutch to be closed, and three clutches are designed, so that the transmission has three-gear speed change output.
The multi-speed transmission adopting the structure can realize three-speed output and neutral function under the condition of a parallel shaft transmission arrangement form. The gear shifting function realized by the clutch has stable and reliable performance, and can meet the working condition requirements of continuous work and frequent gear shifting. And the three clutches for realizing the speed change function are positioned outside the speed changer, and when the friction plates of the clutches are worn, the replacement is simple and convenient. Meanwhile, the three clutches are positioned on the same side outside the box body, and the whole transmission is simple and compact in structure and convenient to assemble.
In order that the above-recited features of the present invention can be understood in detail, a preferred embodiment of the invention is illustrated in the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of a multi-speed transmission according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a multi-speed transmission according to an embodiment of the present invention.
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present specification, by describing the embodiments of the present invention with specific examples. While the description of the invention will be described in connection with the preferred embodiments, it is not intended to limit the inventive features to the implementation. Rather, the purpose of the invention described in connection with the embodiments is to cover other alternatives or modifications, which may be extended by the claims based on the invention. The following description contains many specific details for the purpose of providing a thorough understanding of the present invention. The invention may be practiced without these specific details. Furthermore, some specific details are omitted from the description in order to avoid obscuring the invention.
Referring to FIG. 1, the present invention provides a multi-speed transmission 10 comprising: the box 11, be equipped with drive mechanism in the box 11, drive mechanism has from the first spindle nose, second spindle nose and the third spindle nose of the same side in the box 11 outside that stretches out in the box 11. The first clutch 51 is mounted on the first stub shaft, the second clutch 52 is mounted on the second stub shaft, the third clutch 53 is mounted on the third stub shaft, and functions of different speed ratio output and neutral are realized by opening and closing the first clutch 51, the second clutch 52 and the third clutch 53. When one clutch is closed and the other two clutches are released, a certain speed ratio output is realized, and when all three clutches are released, a neutral function is realized. And by selecting a certain clutch to close, a certain speed ratio output is achieved, three clutches are designed such that the multi-speed transmission 10 of the present invention has a three speed shift output.
The multi-speed transmission 10 employing the above-described structure can achieve three-speed output and a neutral function with a parallel shaft transmission arrangement. The gear shifting function realized by the clutch has stable and reliable performance, and can meet the working condition requirements of continuous work and frequent gear shifting. And the three clutches that perform the shifting function are located external to multi-speed transmission 10, with ease of replacement when the clutch plates are worn. Meanwhile, the three clutches are located on the same side outside the case 11, and the entire multi-speed transmission 10 is simple and compact in structure and convenient to assemble.
Specifically, referring to fig. 1 and 2, the transmission mechanism of the present invention includes: the first shaft 21, the second shaft 22, the third shaft 23 (shown in broken lines in fig. 1), the first gear shaft 31, the second gear shaft 32, the third gear shaft 33, the fourth gear shaft 34, and the first gear 41, the second gear 42, the third gear 43, the fourth gear 44, the fifth gear 45 (shown in broken lines in fig. 1), the sixth gear 46, the seventh gear 47, the eighth gear 48 (shown in broken lines in fig. 1), the ninth gear 49, the tenth gear 410, the eleventh gear 411, the twelfth gear 412, the thirteenth gear 413, and the fourteenth gear 414 are arranged in parallel.
Among them, in the width direction of the case 11 (shown in the X direction in fig. 1), the fourth gear shaft 34 is located between the first shaft 21 and the second shaft 22, the third gear shaft 33 is located between the first shaft 21 and the first gear shaft 31, and the second gear shaft 32 is located between the second shaft 22 and the first gear shaft 31. Along the height direction (shown in the Z direction in fig. 2) of the case 11, the third shaft 23 is spaced apart from the fourth gear shaft 34 and the first gear shaft 31, respectively; in this embodiment, the fourth gear shaft 34 and the first gear shaft 31 are located above the third shaft 23, and in other embodiments, the fourth gear shaft and the first gear shaft are located below the third shaft.
With continued reference to fig. 1, the fourth gear shaft 34 and the first gear shaft 31 are disposed opposite to each other in the depth direction (shown in the Y direction in fig. 1) of the case 11. Wherein the fourth gear axis 34 and the first gear axis 31 may be located in the same depth direction, i.e. the projections of the fourth gear axis 34 and the first gear axis 31 in the depth direction completely coincide. Or the projection portions of the fourth gear axis 34 and the first gear axis 31 in the depth direction coincide.
In this embodiment, the third gear shaft 33 has a first stub shaft, the third shaft 23 has a second stub shaft, and the second gear shaft 32 has a third stub shaft. That is, the first clutch 51 is mounted on the third gear shaft 33, the second clutch 52 is mounted on the third shaft 23, and the third clutch 53 is mounted on the second gear shaft 32.
A fourth gear 44 and a third gear 43 are axially mounted on the first shaft 21 in sequence, a twelfth gear 412 and a first gear 41 are axially mounted on the third gear shaft 33 in sequence, an eleventh gear 411 and a seventh gear 47 are axially mounted on the fourth gear shaft 34 in sequence, a sixth gear 46 and a thirteenth gear 413 are axially mounted on the first gear shaft 31 in sequence, an eighth gear 48 and a fifth gear 45 are axially mounted on the third shaft 23 in sequence, a fourteenth gear 414 and a second gear 42 are axially mounted on the second gear shaft 32 in sequence, a tenth gear 410 and a ninth gear 49 are axially mounted on the second shaft 22 in sequence, and the axial directions and the depth directions are consistent. In the present embodiment, "sequential" in "sequential axial mounting" on each shaft or gear shaft is a sequence in the same direction, and it is understood that the shafts are sequentially axially mounted in the direction from the rear wall to the front wall of the housing 11 (shown in the direction a in fig. 1).
Further, in the present embodiment, referring to fig. 1 and 2, the first gear 41 is rotatably connected with the third gear shaft 33 through a bearing, the second gear 42 is rotatably connected with the second gear shaft 32 through a bearing, the fifth gear 45 is rotatably connected with the third shaft 23 through a bearing, the remaining gears are fixedly connected with the corresponding shafts or gear shafts, that is, the remaining gears are synchronously rotated with the corresponding shafts or gear shafts, for example, the third gear 43 and the fourth gear 44 are fixedly connected with the first shaft 21, and the third gear 43 and the fourth gear 44 are synchronously rotated with the first shaft 21.
In addition, the eleventh gear 411 is meshed with the fourth gear 44 and the tenth gear 410, respectively, and realizes the transmission connection of the fourth gear shaft 34 with the first shaft 21 and the second shaft 22, respectively. The seventh gear 47 and the eighth gear 48 mesh to realize a driving connection of the third shaft 23 and the fourth gear shaft 34. The fifth gear 45 and the sixth gear 46 mesh to achieve a driving connection of the third shaft 23 and the first gear shaft 31. The third gear 43 and the twelfth gear 412 mesh, effecting a driving connection of the third toothed shaft 33 and the first shaft 21. The thirteenth gear 413 is meshed with the first gear 41 and the second gear 42, respectively, and realizes the transmission connection between the first gear shaft 31 and the second gear shaft 32 and the third gear shaft 33, respectively. The fourteenth gear 414 and the ninth gear 49 are meshed to realize a transmission connection of the second shaft 22 and the second gear shaft 32.
It should be noted that the specific shape of the shaft or the tooth shaft of the present invention is not limited. In this embodiment, the first shaft 21 and the second shaft 22 are both long shafts and extend out of the case 11; the fourth gear shaft 34 is a short shaft and extends out of the case 11; the first gear shaft 31, the second gear shaft 32 and the third gear shaft 33 are all short shafts and extend out of the box 11; the third shaft 23 is a minor axis and is located within the housing 11.
In addition, it should be noted that the specific type of clutch of the present invention is not limited. In this embodiment, the first clutch 51, the second clutch 52 and the third clutch 53 are hydraulic clutches, and the clutches are driven to be closed or opened under the action of hydraulic pressure. With continued reference to fig. 1 and 2, in this embodiment, an inner ring (not shown) of the first clutch 51 is connected to the third gear shaft 33, an outer ring (not shown) of the first clutch 51 is connected to the first gear 41, and after the inner ring and the outer ring of the first clutch 51 are attached (i.e., the first clutch 51 is closed), the third gear shaft 33 and the first gear 41 can synchronously rotate to complete power transmission; after the inner race and the outer race of the first clutch 51 are separated (i.e., the first clutch 51 is released), the power transmission is cut off, and the third gear shaft 33 and the first gear 41 do not rotate synchronously.
An inner ring (not shown) of the second clutch 52 is connected with the third shaft 23, an outer ring (not shown) of the second clutch 52 is connected with the fifth gear 45, and after the inner ring and the outer ring of the second clutch 52 are attached (namely the second clutch 52 is closed), the third shaft 23 and the fifth gear 45 can synchronously rotate to complete power transmission; after the inner race and the outer race of the second clutch 52 are disengaged (i.e., the second clutch 52 is released), the power transmission is cut off, and the third shaft 23 and the fifth gear 45 do not rotate synchronously.
An inner ring (not shown) of the third clutch 53 is connected with the second gear shaft 32, an outer ring (not shown) of the third clutch 53 is connected with the second gear 42, and after the inner ring and the outer ring of the third clutch 53 are attached (i.e. the third clutch 53 is closed), the second gear shaft 32 and the second gear 42 can synchronously rotate to complete power transmission; after the inner race and the outer race of the third clutch 53 are disengaged (i.e., the third clutch 53 is released), the power transmission is cut off, and the second gear shaft 32 and the second gear 42 do not rotate synchronously.
Thus, with this configuration, multi-speed transmission 10 has the following operating conditions: heavy load working condition, first light load working condition, second light load working condition and neutral working condition.
When multi-speed transmission 10 is operating in a heavy duty condition, second clutch 52 is closed, first clutch 51 and third clutch 53 are disengaged, first gear 31 is an input, and first gear 31 may be driven by a power source, such as an electric motor (not shown); the first shaft 21 and the second shaft 22 are output. The first gear shaft 31 is sequentially driven by the sixth gear 46, the fifth gear 45, the second clutch 52, the third shaft 23, the eighth gear 48, the seventh gear 47, the fourth gear shaft 34, and the eleventh gear 411, and finally is output through the first shaft 21 and the second shaft 22, respectively.
When the multi-speed transmission 10 is operating in the first light load condition, the first clutch 51 is closed, the second clutch 52 and the third clutch 53 are released, the first gear shaft 31 is input, and the first shaft 21 and the second shaft 22 are output. The first gear shaft 31 is sequentially driven by the thirteenth gear 413, the first gear 41, the first clutch 51, the third gear shaft 33, the twelfth gear 412, the third gear 43, the first shaft 21, the fourth gear 44, the eleventh gear 411, and the tenth gear 410, and finally output through the first shaft 21 and the second shaft 22.
When the multi-speed transmission 10 is operating in the second light load condition, the third clutch 53 is closed, the first and second clutches 51, 52 are released, the first gear shaft 31 is provided as input, the first and second shafts 21, 22 are provided as output, and the first gear shaft 31 is sequentially driven by the thirteenth gear 413, the second gear 42, the third clutch 53, the second gear shaft 32, the fourteenth gear 414, the ninth gear 49, the second shaft 22, the tenth gear 410, the eleventh gear 411, and the fourth gear 44, and finally is provided by the first and second shafts 21, 22.
When the multi-speed transmission 10 is operating in an idle condition, the first, second, and third clutches 51, 52, 53 are disengaged, the first and second shafts 21, 22 are input, the first, second, fifth, sixth, and thirteenth gears 31, 41, 42, 45, 46, 413 remain stationary, and the remaining gears, shafts, and shafts are idle. Under no-load conditions, multi-speed transmission 10 may be serviced.
Where "heavy load" is a large load experienced by multi-speed transmission 10 as compared to "light load". Under light load conditions and under heavy load conditions, multi-speed transmission 10 has different output rotations under the same input rotation. Meanwhile, the outputs of the first shaft 21 and the second shaft 22 are turned the same. In addition, the different output steering of the light load and the load is realized by adopting the gear pairing of different stages of the light load and the heavy load. Under heavy load conditions, the output rotation speeds of the first shaft 21 and the second shaft 22 are low, and under light load conditions, the output rotation speeds of the first shaft 21 and the second shaft 22 are high.
In summary, the present invention provides a novel multi-speed transmission architecture that allows for three-speed output and neutral functionality with a parallel shaft transmission arrangement, and that can accommodate more operating conditions for ease of control, using the multi-speed transmission 10 described above. The gear shifting function realized by the clutch has stable and reliable performance, and can meet the working condition requirements of continuous work and frequent gear shifting. And the three clutches that perform the shifting function are located external to multi-speed transmission 10, with ease of replacement when the clutch plates are worn. Meanwhile, the three clutches are located on the same side outside the case 11, and the entire multi-speed transmission 10 is simple and compact in structure and convenient to assemble.
The present invention also provides a lifting apparatus comprising a multi-speed transmission 10 as described in any of the embodiments above. The specific type of hoisting device is not limited, and in this embodiment, for example, the hoisting device is a crane, and drums (not shown) are provided on the first shaft 21 and the second shaft 22 of the multi-speed transmission 10, and the drums are connected to the spreader by wire ropes. In other embodiments, a spool may be provided on the first shaft 21 or the second shaft 22, the spool being connected to the spreader by a wire rope. The output of the first shaft 21 can control the rotation of the winding drum arranged on the first shaft 21 to control the lifting and the lowering of the lifting appliance, the output of the second shaft 22 can control the rotation of the winding drum arranged on the second shaft 22 to control the lifting and the lowering of the lifting appliance, the output of the first shaft 21 and the output of the second shaft 22 are identical in steering, and the winding drums respectively arranged on the first shaft 21 and the second shaft 22 can be enabled to rotate stably so as to be beneficial to the stable lifting and the lowering of the lifting appliance.
Meanwhile, the output rotation speed of the first shaft 21 and the second shaft 22 of the multi-speed transmission 10 is low under the heavy load working condition, and the output rotation speed of the first shaft 21 and the second shaft 22 is high under the light load working condition, so that stable lifting and descending of the lifting appliance are facilitated.
Further, multi-speed transmission 10 has different output rotations under the same input rotation under light-load conditions and heavy-load conditions. For example, under heavy load conditions, multi-speed transmission 10 has a positive output steering to raise the spreader; under light load conditions, the multi-speed transmission 10 has a reverse output steering to lower the spreader. Thus, the multi-speed transmission 10 of the present invention may be used to accommodate different operating condition demands of a crane.
In summary, the above embodiments are provided to illustrate the principles of the present invention and its efficacy, but not to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (9)
1. A multi-speed transmission, comprising:
a case;
The transmission mechanism is arranged in the box body and is provided with a first shaft head, a second shaft head and a third shaft head which extend out of the box body and are positioned on the same side outside the box body;
The first shaft head is provided with a first clutch, the second shaft head is provided with a second clutch, the third shaft head is provided with a third clutch, and different speed ratio output and neutral functions are realized through opening and closing of the first clutch, the second clutch and the third clutch;
The transmission mechanism comprises: a first shaft, a second shaft, a third shaft, a first gear shaft, a second gear shaft, a third gear shaft, a fourth gear shaft, a first gear, a second gear, a third gear, a fourth gear, a fifth gear, a sixth gear, a seventh gear, an eighth gear, a ninth gear, a tenth gear, an eleventh gear, a twelfth gear, a thirteenth gear, and a fourteenth gear;
Wherein, along the width direction of the box body, the fourth gear shaft is positioned between the first shaft and the second shaft, the third gear shaft is positioned between the first shaft and the first gear shaft, and the second gear shaft is positioned between the second shaft and the first gear shaft;
the third shaft is respectively arranged with the fourth gear shaft and the first gear shaft at intervals along the height direction of the box body;
the fourth gear shaft and the first gear shaft are oppositely arranged along the depth direction of the box body;
the third gear shaft has the first shaft head, the third shaft has the second shaft head, and the second gear shaft has the third shaft head;
the first shaft is sequentially and axially provided with the fourth gear and the third gear, the third gear is sequentially and axially provided with the twelfth gear and the first gear, the fourth gear is sequentially and axially provided with the eleventh gear and the seventh gear, the first gear is sequentially and axially provided with the sixth gear and the thirteenth gear, the third shaft is sequentially and axially provided with the eighth gear and the fifth gear, the second gear is sequentially and axially provided with the fourteenth gear and the second gear, the second shaft is sequentially and axially provided with the tenth gear and the ninth gear, and the axial direction and the depth direction are consistent;
The first gear is rotatably connected with the third gear shaft through a bearing, the second gear is rotatably connected with the second gear shaft through a bearing, the fifth gear is rotatably connected with the third gear shaft through a bearing, and the other gears are fixedly connected with corresponding shafts or gear shafts;
The eleventh gear is meshed with the fourth gear and the tenth gear respectively, the seventh gear is meshed with the eighth gear, the fifth gear is meshed with the sixth gear, the third gear is meshed with the twelfth gear, the thirteenth gear is meshed with the first gear and the second gear respectively, and the fourteenth gear is meshed with the ninth gear.
2. The multi-speed transmission of claim 1, wherein an inner race of the first clutch is coupled to the third gear, an outer race of the first clutch is coupled to the first gear, and the third gear and the first gear are capable of rotating synchronously after the inner race and the outer race of the first clutch are coupled;
The inner ring of the second clutch is connected with the third shaft, the outer ring of the second clutch is connected with the fifth gear, and after the inner ring and the outer ring of the second clutch are attached, the third shaft and the fifth gear can synchronously rotate;
The inner ring of the third clutch is connected with the second gear shaft, the outer ring of the third clutch is connected with the second gear, and after the inner ring and the outer ring of the third clutch are attached, the second gear shaft and the second gear can synchronously rotate.
3. The multi-speed transmission of claim 2, wherein when the transmission is operating in a heavy duty condition, the second clutch is closed, the first clutch and the third clutch are disengaged, the first gear shaft is used as input, the first shaft and the second shaft are used as output, and the first gear shaft passes through the sixth gear, the fifth gear, the second clutch, the third shaft, the eighth gear, the seventh gear, the fourth gear shaft, the eleventh gear, and finally is output through the first shaft and the second shaft, respectively.
4. The multi-speed transmission of claim 2, wherein when the transmission is operating in a first light load condition, the first clutch is closed, the second clutch and the third clutch are disengaged, the first gear shaft is used as input, the first shaft and the second shaft are used as output, and the first gear shaft passes through the thirteenth gear, the first clutch, the third gear, the twelfth gear, the third gear, the first shaft, the fourth gear, the eleventh gear, the tenth gear in sequence, and finally is output through the first shaft and the second shaft.
5. The multi-speed transmission of claim 2, wherein when the transmission is operating in a second light load condition, the third clutch is closed, the first clutch and the second clutch are disengaged, the first gear shaft is used as input, the first shaft and the second shaft are used as output, and the first gear shaft passes through the thirteenth gear, the second gear, the third clutch, the second gear shaft, the fourteenth gear, the ninth gear, the second shaft, the tenth gear, the eleventh gear, the fourth gear in sequence, and finally is output through the first shaft and the second shaft.
6. The multi-speed transmission of claim 2, wherein the first clutch, the second clutch, and the third clutch are disengaged when the transmission is operating in an idle condition, the first shaft and the second shaft are used as inputs, the first gear, the second gear, the fifth gear, the sixth gear, and the thirteenth gear remain stationary, and the remaining gears, shafts, and shafts are freewheeling.
7. The multi-speed transmission of claim 1, wherein the first clutch, the second clutch, and the third clutch are hydraulic clutches.
8. A lifting apparatus comprising the multi-speed transmission of any one of claims 1-7.
9. Hoisting device, characterized in that it comprises a multi-speed transmission according to any of claims 1-7, wherein a reel is provided on the first shaft and/or the second shaft, which reel is connected to a spreader via a wire rope.
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CN201810144593.7A CN108167399B (en) | 2018-02-12 | 2018-02-12 | Multi-speed transmission and hoisting equipment |
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CN201810144593.7A CN108167399B (en) | 2018-02-12 | 2018-02-12 | Multi-speed transmission and hoisting equipment |
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CN108167399B true CN108167399B (en) | 2024-05-17 |
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CN207921247U (en) * | 2018-02-12 | 2018-09-28 | 上海振华重工(集团)股份有限公司 | A kind of multi-speed transmission and lifting equipment |
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GB921869A (en) * | 1960-11-25 | 1963-03-27 | Gratzmuller Jean Louis | Transmission gearing |
US4301689A (en) * | 1977-03-21 | 1981-11-24 | Clark Equipment Company | Transmission control system |
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CN207921247U (en) * | 2018-02-12 | 2018-09-28 | 上海振华重工(集团)股份有限公司 | A kind of multi-speed transmission and lifting equipment |
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