CN108166364B - A concrete sander for construction with synchronous adjustment of grinding and cutting - Google Patents
A concrete sander for construction with synchronous adjustment of grinding and cutting Download PDFInfo
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- CN108166364B CN108166364B CN201711436784.2A CN201711436784A CN108166364B CN 108166364 B CN108166364 B CN 108166364B CN 201711436784 A CN201711436784 A CN 201711436784A CN 108166364 B CN108166364 B CN 108166364B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
- E01C23/0885—Rotary tools, e.g. milling drums with vertical or steeply inclined rotary axis
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种建筑施工设备,具体是一种同步调节打磨切割的建筑用混凝土磨光机。The invention relates to a construction equipment, in particular to a concrete polishing machine for construction which can adjust grinding and cutting synchronously.
背景技术Background technique
混凝土磨光机适用于室内模拟汽车轮胎对公路沥青路面的磨光作用,对路面所用骨料进行加速磨光,借测得的骨料的磨光值,以评价骨料的抗磨性能。The concrete polishing machine is suitable for indoor simulation of the polishing effect of automobile tires on highway asphalt pavement, accelerated polishing of the aggregate used in the pavement, and the abrasion resistance of the aggregate is evaluated by the polishing value of the aggregate.
磨光机在使用时,对于一些凸起较高,体积较大的骨料无法快速磨光,降低了施工效率,往往是通过人工手动将这些骨料铲除,施工难度大,劳动强度高等,因此,需要对现有的混凝土磨光机进行改进,解决上述问题。When the grinding machine is in use, some aggregates with high protrusions and large volumes cannot be quickly polished, which reduces the construction efficiency. These aggregates are often removed manually, which is difficult to construct and labor-intensive. Therefore, , it is necessary to improve the existing concrete polishing machine to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种同步调节打磨切割的建筑用混凝土磨光机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a concrete sander for construction that can adjust grinding and cutting synchronously, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种同步调节打磨切割的建筑用混凝土磨光机,包括车架、扶手、支腿、滚轮、磨光电机和打磨盘;所述扶手固定焊接在车架上,在车架的下侧四角上固定竖直的支腿,滚轮安装在支腿的下端;在车架上固定有电气箱,所述车架的下侧内开设有开口朝下的调节腔,调节腔内设有水平的支撑板,在车架上还固定安装有竖直向下的气压缸,在气压缸的活塞杆下端固定连接有竖直向下穿过车架的连杆的下端固定连接在支撑板上;所述支撑板的的下侧固定有开口朝下的磨光腔和切割腔,且磨光腔位于切割腔后端;所述磨光腔内设置有水平的磨光电机固定板,磨光电机的输出轴竖直向下穿过磨光电机固定板,打磨盘的中心固定在磨光电机的输出轴上;所述切割腔内固定设有水平切割电机固定板,在切割电机固定板的下侧两端上固定焊接有竖直的支架,在支架的中部以及下端通过轴承分别转动连接有水平的第一转轴和第二转轴,在第一转轴上同轴固定有竖直的传动齿轮,下方啮合连接有同轴固定于第二转轴上的从动齿轮,在切割电机固定板的下侧固定有水平的切割电机,切割电机的输出轴上同轴固定有主动齿轮,主动齿轮的下端与传动齿轮啮合连接,在第二转轴上同轴固定有多个切割刀片。A concrete sander for construction with synchronous adjustment, grinding and cutting, comprising a frame, a handrail, outriggers, rollers, a polishing motor and a sanding disc; the handrail is fixedly welded on the frame, on the four corners of the lower side of the frame The vertical outrigger is fixed, and the roller is installed on the lower end of the outrigger; the electric box is fixed on the frame, the lower side of the frame is provided with an adjustment cavity with an opening facing downward, and the adjustment cavity is provided with a horizontal support plate , a vertically downward pneumatic cylinder is also fixedly installed on the frame, and the lower end of the connecting rod that vertically passes through the frame is fixedly connected to the lower end of the piston rod of the pneumatic cylinder, and the lower end of the connecting rod is fixedly connected to the support plate; the support A polishing cavity and a cutting cavity are fixed on the lower side of the plate, and the polishing cavity is located at the rear end of the cutting cavity; a horizontal polishing motor fixing plate is arranged in the polishing cavity, and an output shaft of the polishing motor is arranged in the polishing cavity. Vertically downward through the polishing motor fixing plate, the center of the polishing disc is fixed on the output shaft of the polishing motor; a horizontal cutting motor fixing plate is fixed in the cutting cavity, at both ends of the lower side of the cutting motor fixing plate A vertical bracket is fixedly welded on the upper part, and the middle part and the lower end of the bracket are respectively connected with a horizontal first rotating shaft and a second rotating shaft through bearings, and a vertical transmission gear is coaxially fixed on the first rotating shaft. A driven gear coaxially fixed on the second rotating shaft, a horizontal cutting motor is fixed on the lower side of the cutting motor fixing plate, a driving gear is coaxially fixed on the output shaft of the cutting motor, and the lower end of the driving gear is meshed with the transmission gear. , a plurality of cutting blades are coaxially fixed on the second rotating shaft.
进一步的:所述支撑板的上表面固定安装有若干个支撑弹簧,支撑弹簧的上端固定连接在车架上。Further: a plurality of support springs are fixedly installed on the upper surface of the support plate, and the upper ends of the support springs are fixedly connected to the frame.
进一步的:所述磨光电机固定板上通过固定杆固定在磨光腔内壁上,所述磨光电机竖直固定在磨光电机固定板上。Further: the polishing motor fixing plate is fixed on the inner wall of the polishing cavity through a fixing rod, and the polishing motor is vertically fixed on the polishing motor fixing plate.
进一步的:所述切割刀片之间的距离小于5mm。Further: the distance between the cutting blades is less than 5mm.
进一步的:所述切割刀片的下端与打磨盘的下表面平齐。Further: the lower end of the cutting blade is flush with the lower surface of the grinding disc.
进一步的:所述车架上固定有滤尘箱和风机,滤尘箱与风机连通,滤尘箱上通过管道通入到磨光腔和切割腔内。Further: a dust filter box and a fan are fixed on the frame, the dust filter box is communicated with the fan, and the dust filter box is connected to the polishing cavity and the cutting cavity through pipes.
进一步的:在管道末端对应磨光腔和切割腔内设有抽风口。Further: an air outlet is provided in the end of the pipe corresponding to the polishing cavity and the cutting cavity.
与现有技术相比,本发明的有益效果是:本发明通过设置的气压缸推动支撑板上下,调节打磨盘对鼓料的压力,提高磨光效率,同时切割刀片与地面上方的鼓料接触,对鼓料切碎,减少磨光的难度,提高处理效果,同时也减轻工人的劳动强度,降低施工难度。Compared with the prior art, the beneficial effects of the present invention are: the present invention pushes the support plate up and down through the provided pneumatic cylinder, adjusts the pressure of the grinding disc on the drum material, improves the polishing efficiency, and at the same time the cutting blade contacts the drum material above the ground. , Shred the drum material, reduce the difficulty of polishing, improve the processing effect, and also reduce the labor intensity of workers and reduce the difficulty of construction.
附图说明Description of drawings
图1为一种同步调节打磨切割的建筑用混凝土磨光机的结构示意图。FIG. 1 is a schematic structural diagram of a concrete sander for construction with synchronous adjustment, grinding and cutting.
图2为一种同步调节打磨切割的建筑用混凝土磨光机中切割腔内的传动结构示意图。Fig. 2 is a schematic diagram of the transmission structure in the cutting cavity of a concrete grinder for construction with synchronous adjustment, grinding and cutting.
图3为一种同步调节打磨切割的建筑用混凝土磨光机中切割刀片的结构示意图。FIG. 3 is a schematic structural diagram of a cutting blade in a concrete grinding machine for construction with synchronous adjustment, grinding and cutting.
图中:1-车架,2-扶手,3-支腿,4-滚轮,5-磨光腔,6-切割腔,7-磨光电机,8-磨光电机固定板,9-打磨盘,10-第一转轴,11-固定杆,12-支撑弹簧,13-支撑板,14-气压缸,15-连杆,16-切割电机,17-切割电机固定板,18-调节腔,19-支架,20-主动齿轮,21-传动齿轮,22-从动齿轮,23-第二转轴,24-切割刀片,28-滤尘箱,29-风机,30-抽风口,31-电气箱。In the picture: 1-frame, 2-armrest, 3-outrigger, 4-roller, 5-grinding cavity, 6-cutting cavity, 7-grinding motor, 8-grinding motor fixing plate, 9-grinding disc , 10-first shaft, 11-fixed rod, 12-support spring, 13-support plate, 14-air cylinder, 15-connecting rod, 16-cutting motor, 17-cutting motor fixing plate, 18-adjustment cavity, 19 -Bracket, 20-drive gear, 21-transmission gear, 22-driven gear, 23-second shaft, 24-cutting blade, 28-dust filter box, 29-fan, 30-air outlet, 31-electrical box.
具体实施方式Detailed ways
请参阅图,本发明实施例中,一种同步调节打磨切割的建筑用混凝土磨光机,包括车架1、扶手2、支腿3、滚轮4、磨光电机7和打磨盘9;所述扶手2固定焊接在车架1上,在车架1的下侧四角上固定竖直的支腿3,滚轮4安装在支腿3的下端,通过滚轮4使设备移动方便,便于设备推行;在车架1上固定有电气箱31,内部设有电气元件,为设备通过电能驱动。Referring to the drawings, in the embodiment of the present invention, a concrete sander for construction with synchronous adjustment, grinding and cutting includes a frame 1, a
所述车架1的下侧内开设有开口朝下的调节腔18,调节腔18内设有水平的支撑板13,支撑板13的上表面固定安装有若干个支撑弹簧12,支撑弹簧12的上端固定连接在车架1上;在车架1上还固定安装有竖直向下的气压缸14,气压缸14上连接与其配合的驱动机构使气压缸14运行实现伸缩,在气压缸14的活塞杆下端固定连接有竖直向下穿过车架1的连杆15的下端固定连接在支撑板13上,通过气压缸14推动支撑板13上下移动;The lower side of the vehicle frame 1 is provided with an
所述支撑板13的的下侧固定有开口朝下的磨光腔5和切割腔6,且磨光腔5位于切割腔6后端(在图1中右侧为后端)。A
所述磨光腔5内设置有水平的磨光电机固定板8,磨光电机固定板8上通过固定杆11固定在磨光腔5内壁上,所述磨光电机7竖直固定在磨光电机固定板8上,磨光电机7的输出轴竖直向下穿过磨光电机固定板8,打磨盘9的中心固定在磨光电机7的输出轴上,通过磨光电机7驱动打磨盘9转动,对地面磨光。The
所述切割腔6内固定设有水平切割电机固定板17,如图2所示,在切割电机固定板17的下侧两端上固定焊接有竖直的支架19,起到支撑作用,在支架19的中部以及下端通过轴承分别转动连接有水平的第一转轴10和第二转轴23,在第一转轴10上同轴固定有竖直的传动齿轮21,下方啮合连接有同轴固定于第二转轴23上的从动齿轮22,在切割电机固定板17的下侧固定有水平的切割电机16,切割电机16的输出轴上同轴固定有主动齿轮20,主动齿轮20的下端与传动齿轮21啮合连接,从而通过切割电机16驱动最下方的第二转轴23转动,在第二转轴23上同轴固定有多个切割刀片24,切割刀片24之间的距离小于5mm,切割刀片24转动对下方地面上的凸起切割,使其更加易于磨光。A horizontal cutting
所述切割刀片24的下端与打磨盘9的下表面平齐,使切割刀片24与打磨盘9在同一高度上移动,便于对地面进行处理。The lower end of the
所述车架1上固定有滤尘箱28和风机29,滤尘箱28与风机29连通,滤尘箱28上通过管道通入到磨光腔5和切割腔6内,管道末端对应磨光腔5和切割腔6内设有抽风口30,将磨光产生的灰尘等吸入到滤尘箱28内过滤。A
在使用时,通过气压缸14运行,将下端的支撑板13上下推动,调节支撑板13的高度,磨光或切割使将支撑板13放下,使其打磨盘9和切割刀片24同时向下,作用在地面上,再推行设备移动即可对地面处理,并且通过旋转的切割刀片24对鼓料切割,多个切割刀片24同时进行切割,提高切割范围,快速的将体积大的鼓料切割,便于继续磨光。本发明通过设置的气压缸推动支撑板上下,调节打磨盘对鼓料的压力,提高磨光效率,同时切割刀片与地面上方的鼓料接触,对鼓料切碎,减少磨光的难度,提高处理效果,同时也减轻工人的劳动强度,降低施工难度。When in use, the
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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| CN204039891U (en) * | 2014-08-11 | 2014-12-24 | 杭州先高路桥工程有限公司 | A kind of milling machine |
| CN204475133U (en) * | 2015-03-01 | 2015-07-15 | 庞彬 | A kind of Bituminous Surface Jumbo Milling And Planing Machine |
| CN205329500U (en) * | 2016-01-27 | 2016-06-22 | 孔宪勇 | Asphalt pavement marker milling machine |
| CN205660502U (en) * | 2016-06-06 | 2016-10-26 | 绍兴小草建筑工程有限公司 | Concrete buffing machine for construction |
| CN206732718U (en) * | 2017-05-08 | 2017-12-12 | 洛阳职业技术学院 | A kind of construction concrete sanding machine |
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|---|---|---|---|---|
| CN204039891U (en) * | 2014-08-11 | 2014-12-24 | 杭州先高路桥工程有限公司 | A kind of milling machine |
| CN204475133U (en) * | 2015-03-01 | 2015-07-15 | 庞彬 | A kind of Bituminous Surface Jumbo Milling And Planing Machine |
| CN205329500U (en) * | 2016-01-27 | 2016-06-22 | 孔宪勇 | Asphalt pavement marker milling machine |
| CN205660502U (en) * | 2016-06-06 | 2016-10-26 | 绍兴小草建筑工程有限公司 | Concrete buffing machine for construction |
| CN206732718U (en) * | 2017-05-08 | 2017-12-12 | 洛阳职业技术学院 | A kind of construction concrete sanding machine |
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