CN108166146B - Big circular knitting machine and needle selecting mechanism thereof - Google Patents

Big circular knitting machine and needle selecting mechanism thereof Download PDF

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Publication number
CN108166146B
CN108166146B CN201810062338.8A CN201810062338A CN108166146B CN 108166146 B CN108166146 B CN 108166146B CN 201810062338 A CN201810062338 A CN 201810062338A CN 108166146 B CN108166146 B CN 108166146B
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needle
jack
jacquard
selector
groove
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CN108166146A (en
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王永均
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Shishi Ruibao Technology Co ltd
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Shishi Ruibao Technology Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/66Devices for determining or controlling patterns ; Programme-control arrangements
    • D04B15/84Jacquard cards or mechanisms

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention discloses a large circular knitting machine and a needle selecting mechanism thereof, wherein the needle selecting mechanism comprises a needle selector, a jacquard piece, a needle jack and a knitting needle, the needle jack is arranged below the knitting needle, a plurality of needle selecting teeth are arranged on the side of the jacquard piece facing the needle selector, a bulge is arranged on the side of the jacquard piece far away from the needle selector, and the bulge is propped against one side of the needle jack; the bottom of the side of the needle jack facing the needle selector is provided with a butt; the butt is positioned below the bottom end of the jacquard piece. The circular knitting machine and the needle selecting mechanism thereof provided by the invention enable the connection mode of the jacquard sheet and the needle jack to be simpler, the height of the whole needle selecting mechanism is reduced, and the machine body and the needle cylinder of the circular knitting machine are correspondingly shortened; in addition, the jacquard sheet moves horizontally, and needle selection is more accurate.

Description

Big circular knitting machine and needle selecting mechanism thereof
Technical Field
The invention relates to the technical field of knitting machinery, in particular to a circular knitting machine and a needle selecting mechanism thereof.
Background
The circular knitting machine (or called a circular knitting machine) is widely applied in the knitting industry, and the circular knitting machine (jacquard machine) for jacquard is provided with a needle selecting mechanism. Fig. 1 shows a schematic view of a prior art needle selection mechanism, which generally comprises a selector 4', a jacquard 3', a jack 2 'and a knitting needle 1', and: the jacquard sheet 3', the needle jack 2' and the knitting needle 1' are sequentially arranged from bottom to top, and the needle selector 4' is arranged opposite to the jacquard sheet 3 '. The prior art needle selection mechanism has at least the following disadvantages: (1) The jacquard sheet, the needle jack and the knitting needles are sequentially arranged from bottom to top, so that the needle cylinder and the machine body of the circular knitting machine are correspondingly heightened; (2) When the needle selector performs needle selection or does not perform needle selection, the fulcrum part 301' at the bottom of the jacquard sheet rotates relative to the groove 911' on the needle cylinder 91', and when abrasion is accumulated to a certain degree, inaccurate needle selection is easily caused; (3) When the selector performs needle selection or does not, the fulcrum 301 'of the jack rotates around the groove 911' on the cylinder, while the jack 2 'rotates relative to the contact point 31' for lowering the jack top, so that error accumulation is formed in the vertical direction, and the needle selection accuracy of the selector is lowered. (4) The top of the jacquard sheet must be provided with a groove 302 'for connecting the jack and a groove 303' for connecting the reset cam, which not only results in a complicated structure but also is easy to collect dirt.
It can be seen that there is a need for improvements and improvements in the art.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide a large circular knitting machine and a needle selecting mechanism thereof, and aims to solve the technical problems of high needle selecting mechanism and low needle selecting precision of the large circular knitting machine in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The needle selecting mechanism of the circular knitting machine comprises a needle selector, a jacquard piece, a needle jack and a knitting needle, wherein the top end of the needle jack is connected with the bottom end of the knitting needle, a plurality of needle selecting teeth are arranged on the side, facing the needle selector, of the jacquard piece, a bulge is arranged on the side, far away from the needle selector, of the jacquard piece, and the bulge is propped against one side of the needle jack; the bottom of the side of the needle jack facing the needle selector is provided with a butt; the butt is positioned below the bottom end of the jacquard piece.
In the needle selecting mechanism of the large circle machine, the bulges are arc-shaped bulges.
In the needle selecting mechanism of the circular knitting machine, the arc-shaped bulge is arranged in the middle of the jacquard sheet in the height direction.
In the needle selecting mechanism of the circular knitting machine, the top and the bottom of the jacquard sheet facing the needle selecting device are respectively provided with a limiting groove.
In the needle selecting mechanism of the large circular knitting machine, a first hook head is arranged at the top end of the needle jack, and a first groove is arranged below the first hook head; the bottom of the knitting needle is provided with a second hook head and a second groove; the first hook head is insertable into the second groove and rotatable relative to the second groove, and the second hook head is insertable into the first groove.
In the needle selecting mechanism of the large circle machine, the outline of the first hook head comprises a section of major arc; the profile of the second groove also includes a major arc; the bottom side wall of the first groove comprises a plane, and the bottom end of the second hook head also comprises a plane.
In the needle selecting mechanism of the large circular knitting machine, 8 needle selecting teeth are arranged on the jacquard sheet in total; the needle selector is an 8-knife needle selector.
Further, the needle selecting mechanism of the circular knitting machine further comprises a needle cylinder inserting piece used for guiding the jacquard piece, the needle jack and the knitting needles.
The invention correspondingly provides a rounding machine, and the rounding machine correspondingly provided by the invention comprises the needle selecting mechanism.
The beneficial effects are that:
Compared with the prior art, the jacquard sheet and the needle jack are arranged in parallel in a vertical mode, and the protrusions are arranged on the jacquard and used for propping against the needle jack, so that the connection mode of the jacquard sheet and the needle jack is simpler, the height of the whole needle selecting mechanism is reduced, and the machine body and the needle cylinder of the circular knitting machine are correspondingly shortened; in addition, the jacquard sheet moves horizontally, and needle selection is more accurate.
Drawings
Fig. 1 is a schematic structural diagram of a needle selecting mechanism of a circular knitting machine in the prior art.
Fig. 2 is a schematic structural view of a needle selecting mechanism of the circular knitting machine, which is in a non-needle selecting state.
Fig. 3 is a schematic structural view of a needle selecting mechanism of the circular knitting machine provided by the invention, wherein the needle selecting mechanism is in a needle selecting state.
Fig. 4 is an application schematic diagram of a needle selecting mechanism of a circular knitting machine provided by the invention, wherein the needle selecting mechanism is in a non-needle selecting state.
Fig. 5 is an application schematic diagram of a needle selecting mechanism of a circular knitting machine, which is in a needle selecting state.
Fig. 6 is a partial enlarged view of the region S in fig. 3.
Fig. 7 is a front view of a jacquard sheet in the needle selecting mechanism of the circular knitting machine provided by the invention.
Fig. 8 is an assembly schematic diagram of a needle cylinder insert in the needle selecting mechanism of the circular knitting machine provided by the invention.
Detailed Description
The invention provides a circular knitting machine and a needle selecting mechanism thereof, which are used for making the purposes, technical schemes and effects of the invention clearer and more definite, and the invention is further described in detail below by referring to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 2 to 7, the present invention provides a circular knitting machine and a needle selecting mechanism thereof. The contour lines of the jack are thickened in fig. 4 and 5 for ease of viewing.
The needle selecting mechanism of the circular knitting machine comprises a needle selector 4, a jacquard sheet 3, a needle jack 2 and a knitting needle 1, wherein the top end of the needle jack 2 is connected with the bottom end of the knitting needle 1, the side of the jacquard sheet 3 facing the needle selector 4 is provided with a plurality of needle selecting teeth 31 (8 needle selecting teeth are schematically shown in the drawing but not limited thereto), the side of the jacquard sheet 3 far away from the needle selector (i.e. the side facing the needle jack) is provided with a bulge 32, and the bulge 32 is propped against one side of the needle jack 2; the bottom of the side of the needle jack facing the needle selector is provided with a butt 201; the butt 201 is located below the bottom end of the jacquard sheet 3. By arranging the protrusions, the jacquard sheet can be guaranteed to be abutted against the needle jack, and the needle jack cannot interfere with the jacquard sheet when rotating. The butt 201 is positioned below the bottom end of the jacquard sheet 3, so that the butt is ensured not to interfere with the jacquard sheet when entering or entering the track 921 of the needle jack cam 92 on the circular knitting machine.
Preferably, as shown in fig. 7, the protrusions 32 are arc-shaped protrusions. By arranging the arc-shaped bulge, the needle jack always abuts against the arc-shaped bulge when rotating. And rolling friction is adopted between the needle jack and the arc-shaped bulge, so that the abrasion loss is greatly reduced.
Preferably, the arc-shaped protrusion 32 is provided at the middle in the height direction (i.e., the vertical direction) of the jacquard sheet 3.
Further, the top and bottom of the jacquard sheet 3 on the side facing the selector are provided with a limit groove 33, respectively. Referring to fig. 4 and 5, when the device is actually applied to a circular knitting machine, when the two limit grooves are matched with the two limit rods 93 on the circular knitting machine, the limit positions of the jacquard sheet moving towards the direction of the needle selector (rightward in fig. 2 and 3) can be limited, and the jacquard sheet and the needle selector are ensured to be in proper positions so as to meet the requirements of normal needle selection.
As shown in fig. 7, for convenience of processing, the jacquard sheet is symmetrically arranged along the horizontal axis, that is, the above-mentioned arc-shaped protrusions are arranged at the middle part of the jacquard sheet in the height direction; each needle selecting tooth is symmetrically arranged on two sides of the horizontal axis, and two limiting grooves are symmetrically arranged on two sides of the horizontal axis.
The top end of the needle jack and the bottom end of the knitting needle are connected in a plurality of ways, so long as the needle jack can drive the knitting needle to move in the vertical direction, and the top end of the needle jack can rotate relative to the joint with the bottom end of the knitting needle. Referring to fig. 6, a preferred connection scheme is provided below: the top end of the needle jack 2 is provided with a first hook head 21, and a first groove 22 is arranged below the first hook head; the bottom of the knitting needle is provided with a second hook head 12 and a second groove 11; the first hook head 21 is insertable into the second recess 11 and rotatable relative to the second recess 11, and the second hook head 12 is insertable into the first recess 22. As shown in fig. 2 and 3, the first recess 22 and the first hook 22 are provided on the side of the jack facing the selector, while the second recess 11 and the second hook 12 are provided on the side of the needle facing away from the selector. Through setting up the cooperation of first recess and second gib head, and the cooperation of first gib head and second recess, realized that jack top and knitting needle bottom are connected steadily, can upwards or drive the knitting needle motion downwards, the first gib head of jack also can take place to rotate for first recess to satisfy jack and possess "select the needle" and "not select the needle" two states (the theory of operation of "select the needle" and "not select the needle" will be described in detail below).
Further, the profile of the first hook head 21 comprises a major arc; the profile of the second recess 11 also comprises a major arc; the bottom side wall 221 of the first recess includes a flat surface, and the bottom end of the second hook head 12 also includes a flat surface. The arrangement ensures that the contact points of the first hook head and the second groove are always tangent, so that the first hook head receives smaller friction force when rotating relative to the second groove; and the bottom wall of the first groove bottom and the bottom end of the second hook head all comprise a plane, so that when the needle jack moves in a vertical mode, the connection between the first groove and the second hook head is more stable, and the knitting needle is ensured to stably do vertical movement. The contour of the first hook and the contour of the second groove refer to the contour of the first hook and the contour of the second groove in the front view of the needle jack and the knitting needle, because the needle jack and the knitting needle are integrally sheet-shaped members.
As can be seen from fig. 7, the bottom of the knitting needle is provided with a butt 101, the top of the knitting needle is provided with a hook 102, and a needle blade 103 for guiding is rotatably provided. Since the butt, the hook and the needle blade are the conventional arrangement of the knitting needle, the present invention is not limited thereto.
As shown in fig. 2 and 3, preferably, the jacquard sheet 3 is provided with 8 needle-selecting teeth in total; the selector is an 8-knife selector (i.e., the selector has 8 sets of selector knives). Of course, this is only a preferred embodiment, and is not limited thereto. Based on actual production requirements, a 12-cutter needle selector or a 16-cutter needle selector can be adopted, and correspondingly, 12 needle selecting teeth or 16 needle selecting teeth are arranged on the jacquard sheet. The above-mentioned needle selector is preferably an electromagnetic needle selector, and the structural principle of the electromagnetic needle selector itself belongs to the prior art, and this will not be repeated here.
Further, referring to fig. 8, in order to further ensure that the jacquard sheet can move in parallel in the horizontal direction during needle selection (i.e., the needle selection mechanism of the circular knitting machine further comprises a needle cylinder insert 5 for guiding the jacquard sheet, the needle jack and the knitting needle, for convenience of observation, the needle cylinder insert 5 is shown by a bold solid line in fig. 8. In the view of the drawing, only one needle cylinder insert is observed, but in actual application, a plurality of needle cylinder inserts are arranged in a ring shape along the needle cylinder, and the jacquard sheet, the needle jack and the knitting needle in each group of the needle selection mechanism move in the gap between two adjacent needle cylinder inserts, thereby ensuring that the jacquard sheet and the jacquard sheet respectively move in a straight line, and the needle jack and the knitting needle are correspondingly guided, and improving the accuracy of needle selection.
As shown in fig. 8, in practical application, positioning grooves (the same as the position of the stop lever with the reference numeral 93 in the figure) are respectively arranged at the stop grooves of the corresponding jacquard piece on the needle cylinder inserting piece; the corresponding limiting rods penetrate through the positioning grooves, so that the mounting positions of the needle cylinder inserting sheets are positioned.
The invention also correspondingly provides a large circular knitting machine, which is different from the prior art in that the large circular knitting machine comprises the needle selecting mechanisms, namely a plurality of groups of needle selecting mechanisms are uniformly arranged along the circumferential direction of the large circular knitting machine.
Because the basic structure of the circular knitting machine is the prior art, the structure and the working principle of the circular knitting machine which belong to the prior art are not repeated, and the following description is only made on the working principle of the needle selecting structure:
(1) The needle selecting knife (shown by a dotted line in the drawing) of the needle selector swings upwards to act on the needle selecting teeth 31 of the jacquard sheet at the same level, the jacquard sheet is pushed (the jacquard sheet is pushed leftwards in the view of fig. 2 and 4), the jacquard sheet 3 pushes the needle jack 2 upwards through the bulge 32 (the jacquard sheet is pushed leftwards in the view of fig. 2 and 4), the needle jack 2 rotates relative to the knitting needle 1 (the needle jack rotates clockwise in the view of fig. 2 and 4), so that the butt 201 at the lower part of the needle jack leaves the track 921 of the needle jack cam 92, namely, the needle jack does not participate in the work, and accordingly, the knitting needle connected with the needle jack does not participate in the work, so that the needle is not selected, namely, the knitting needle of the needle jack does not knit.
(2) The needle selecting knife of the needle selecting device swings downwards to enable needle selecting teeth on the jacquard sheet not to be acted on, the lower part of the needle jack 2 moves towards the direction of the needle selecting device (rightward in the view of fig. 3 and 5) under the action of the reset triangle 94, and meanwhile, the needle jack 2 pushes the jacquard sheet 3 to move horizontally; the butt 201 at the lower part of the needle jack enters the track 921 of the needle jack triangle, namely, the needle jack moves up and down along with the track 921 on the needle jack triangle and drives the corresponding knitting needle to move up and down, so that the knitting needle is selected, namely, the knitting needle for selecting the needle is knitted.
The reset cam and the needle jack cam mentioned in the working principle are conventional components in the large circular knitting machine, and the structural principle is not repeated herein.
As can be seen from the foregoing description, the beneficial effects of the present invention include at least: (1) Because the needle jack and the jacquard sheet are arranged in parallel, the occupied height of the whole needle selecting mechanism in the vertical direction is reduced, and the machine body and the needle cylinder of the circular knitting machine are correspondingly shortened, so that the machine body and the needle cylinder of the circular knitting machine with different functions (such as with or without jacquard function) have universality, and the manufacturing cost of the circular knitting machine is reduced. (2) In the process of needle selection or needle non-selection, the jacquard sheet moves horizontally, so that a needle selecting knife can accurately act on needle selecting teeth (3) of the jacquard sheet, and the jacquard sheet does not cause error accumulation in the vertical direction because the jacquard sheet moves horizontally. (4) Because the jacquard sheet does not rotate around a groove on the needle cylinder as in the prior art, the bottom of the jacquard sheet does not generate rotation friction with the needle cylinder, and the needle selection precision is not reduced due to abrasion of the bottom of the jacquard sheet and the needle cylinder. (5) The connection between the jacquard sheet and the needle jack is simpler (namely, the jacquard sheet is abutted by the bulge), so that the structure of the jacquard sheet is simpler, and a groove for connecting the needle jack and a groove for connecting a reset triangle are not required to be arranged at the top of the jacquard sheet as in the prior art; as a preferred scheme, even the jacquard sheet can be designed into a symmetrical structure, and the structure of the jacquard sheet is further simplified.
It will be understood that equivalents and modifications will occur to those skilled in the art based on the present invention and its spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention.

Claims (3)

1. The needle selecting mechanism of the circular knitting machine comprises a needle selector, a jacquard piece, a needle jack and a knitting needle, wherein the top end of the needle jack is connected with the bottom end of the knitting needle; the bottom of the side of the needle jack facing the needle selector is provided with a butt; the butt is positioned below the bottom end of the jacquard sheet; the bulges are arc-shaped bulges; the arc-shaped bulge is arranged in the middle of the jacquard piece in the height direction; the top and the bottom of the jacquard piece facing to the side of the needle selector are respectively provided with a limiting groove; the top end of the needle jack is provided with a first hook head, and a first groove is arranged below the first hook head; the bottom of the knitting needle is provided with a second hook head and a second groove; the first hook head is inserted into the second groove and rotates relative to the second groove, and the second hook head is inserted into the first groove; the contour of the first hook head comprises a section of major arc; the profile of the second groove also includes a major arc; the bottom side wall of the first groove comprises a plane, and the bottom end of the second hook head also comprises a plane; the needle selecting mechanism of the circular knitting machine further comprises a needle cylinder inserting piece used for guiding the jacquard piece, the needle jack and the knitting needles.
2. The needle selecting mechanism of the circular knitting machine according to claim 1, wherein 8 needle selecting teeth are arranged on the jacquard sheet in total; the needle selector is an 8-knife needle selector.
3. A rounding machine comprising a needle selection mechanism as claimed in any one of claims 1 to 2.
CN201810062338.8A 2018-01-23 2018-01-23 Big circular knitting machine and needle selecting mechanism thereof Active CN108166146B (en)

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CN108166146B true CN108166146B (en) 2024-05-17

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108677369B (en) * 2018-07-30 2024-03-01 福建佰源智能装备股份有限公司 Quick positioning mechanism of jacquard needle selector of circular knitting machine
CN109736003B (en) * 2019-03-09 2024-05-03 绍兴鸿骏机械有限公司 Jacquard mechanism of jacquard circular knitting machine

Citations (11)

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Publication number Priority date Publication date Assignee Title
US3464234A (en) * 1966-07-15 1969-09-02 Kirkland & Co Ltd A Knitting machines
AT291421B (en) * 1966-07-01 1971-07-12 Elitex Zavody Textilniho Device for selecting and / or blocking needle pusher
SU494467A1 (en) * 1974-03-21 1975-12-05 Ленинградское Специальное Конструкторское Бюро По Проектированию Трикотажных Машин Kruglov zalna machine
JPS5496158A (en) * 1978-01-07 1979-07-30 Dainippon Screen Mfg Needle selector of automatic weft nitting machine
DE3015380A1 (en) * 1980-04-22 1981-10-29 H. Stoll Gmbh & Co, 7410 Reutlingen FLAT KNITTING MACHINE WITH PATTERN DEVICE
EP0564041A1 (en) * 1992-04-02 1993-10-06 MATEC S.r.l. Circular knitting machine of elastic needle type with a selection device in the form of a rocking selector
CN2871573Y (en) * 2005-12-23 2007-02-21 冯加林 Controlling mechanism of transverse knitter
KR20110119414A (en) * 2010-04-27 2011-11-02 파이룽 머시너리 밀 코., 엘티디. Circular knitting machine jacquard needle equipped with a return structure
CN102286840A (en) * 2011-08-05 2011-12-21 浙江虎王数控科技有限公司 Needle jacking mechanism of jacquard circular knitting machine
CN103510267A (en) * 2013-10-23 2014-01-15 汕头市喜达兴实业有限公司 Double-faced up-and-down computer circular jacquard weft knitting machine
CN208087876U (en) * 2018-01-23 2018-11-13 佛山市晋新机械有限公司 A kind of large circle machine and its selecting mechanism

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT291421B (en) * 1966-07-01 1971-07-12 Elitex Zavody Textilniho Device for selecting and / or blocking needle pusher
US3464234A (en) * 1966-07-15 1969-09-02 Kirkland & Co Ltd A Knitting machines
SU494467A1 (en) * 1974-03-21 1975-12-05 Ленинградское Специальное Конструкторское Бюро По Проектированию Трикотажных Машин Kruglov zalna machine
JPS5496158A (en) * 1978-01-07 1979-07-30 Dainippon Screen Mfg Needle selector of automatic weft nitting machine
DE3015380A1 (en) * 1980-04-22 1981-10-29 H. Stoll Gmbh & Co, 7410 Reutlingen FLAT KNITTING MACHINE WITH PATTERN DEVICE
EP0564041A1 (en) * 1992-04-02 1993-10-06 MATEC S.r.l. Circular knitting machine of elastic needle type with a selection device in the form of a rocking selector
CN2871573Y (en) * 2005-12-23 2007-02-21 冯加林 Controlling mechanism of transverse knitter
KR20110119414A (en) * 2010-04-27 2011-11-02 파이룽 머시너리 밀 코., 엘티디. Circular knitting machine jacquard needle equipped with a return structure
CN102286840A (en) * 2011-08-05 2011-12-21 浙江虎王数控科技有限公司 Needle jacking mechanism of jacquard circular knitting machine
CN103510267A (en) * 2013-10-23 2014-01-15 汕头市喜达兴实业有限公司 Double-faced up-and-down computer circular jacquard weft knitting machine
CN208087876U (en) * 2018-01-23 2018-11-13 佛山市晋新机械有限公司 A kind of large circle machine and its selecting mechanism

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