CN108164110A - A kind of method that bio-fuel is prepared using oily sludge - Google Patents

A kind of method that bio-fuel is prepared using oily sludge Download PDF

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CN108164110A
CN108164110A CN201711279165.7A CN201711279165A CN108164110A CN 108164110 A CN108164110 A CN 108164110A CN 201711279165 A CN201711279165 A CN 201711279165A CN 108164110 A CN108164110 A CN 108164110A
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parts
temperature
oily sludge
obtains
mixed
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李璐
乔舍
程依
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Changzhou Kun Yao Textile Co Ltd
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Changzhou Kun Yao Textile Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/02Biological treatment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/06Treatment of sludge; Devices therefor by oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/46Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/10Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/22Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Water Supply & Treatment (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Treatment Of Sludge (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The invention discloses a kind of methods that bio-fuel is prepared using oily sludge, belong to sludge treatment field.Oily sludge is dehydrated by the present invention, make the reduction of its water content, due to containing a large amount of benzene homologues, phenols in oily sludge, by reacting generation aldehyde material under the action of CO, catalyst, recycle extraction, the distillation between aldehyde material and highly basic, potassium borohydride, so as to form the alcohols material with combustion-supporting effect, in addition oily sludge contains a large amount of lipid phases in itself, so as to improve the combustibility of oily sludge.The present invention is additionally added simultaneously extracts a kind of bacterium formation bacterium solution that can remove harmful substance from rotten sawdust, is mixed with oily sludge, incomplete to prevent benzene homologues, phenols conversion.The present invention solves current all process for treating oil-containing sludge there are certain environmental pollution, and the problem of can not make full use of oily sludge.

Description

A kind of method that bio-fuel is prepared using oily sludge
Technical field
The invention belongs to sludge treatment field, and in particular to a kind of method that bio-fuel is prepared using oily sludge.
Background technology
Oily sludge is the solid waste of generation during oil exploitation, transport, refining and oily waste water treatment, main Ingredient is crude oil, water and mud, and oil content is usually between 10 ~ 50%.It is estimated that China produces nearly 3,000,000 tons of oily sludge per year, In the crude resources that contains be about 600,000 tons or so.The objects such as crude oil, wax, colloid in oily sludge in addition to containing a large amount of agings Outside matter, also containing poisonous and harmful substances such as a large amount of benzene homologues, phenols, also contain a large amount of pathogen in oily sludge in addition, post It is infested, as without being rationally effectively treated, can not only wasted petroleum resources, but also environment can be caused seriously to pollute.Closely Nian Lai, with the continuous improvement that national environmental protection statutory standard requires, law enforcement for environmental protection dynamics continues to increase, the pollution control of oily sludge System and recycling, it has also become perplex the problem of petroleum and petrochemical industry.
The processing for the oily sludge that Petroleum Production and process generate, is a global problem, many engineerings Technical staff and experts and scholars did unremitting effort thus, had also issued many fruitful achievements, but never Find a kind of relatively good processing mode.So the oily sludge generated at present for Petroleum Production and process, Duo Shuoqi Industry is still handled by the way of landfill, also has indivedual enterprises to carry out burning disposal;Enterprise also introduces or exploitation is new The pyrolysis oil removing of type, the method for then remanufacturing building materials.These above-mentioned methods, for the place of the oily sludge for the purpose of environmental protection For reason, pollutant transfer, the pollution problem without fundamentally solving oily sludge are actually belonged to.In recent years, exist Also there is very big progress, but be all confined to after oily sludge is dehydrated in terms of carrying out microbial fermentation processing to oily sludge, add Add and carry out solid fermentation processing after promoting fermentation preparation, the oily sludge petrochina class generated due to Petroleum Production and process Substance and other organic component contents are excessively high, are handled by simple disposable microbe fermentation method, are extremely difficult to preferably locate Manage effect.
The method of existing processing oily sludge domestic at present, has been summed up:Burning method, landfill method, pyrolysismethod and life Object improvement etc..Oily sludge has higher calorific value and preferable combustion characteristics, therefore can make because it contains a large amount of organic matter For the raw material of fuel, and apply in Industrial Boiler, but in practical application there is also it is certain the problem of:(1)Due to containing greasy dirt Mud contained substance type is more, and viscosity is very big, and the easy adhesion of body refuse that convection drying is formed is glued with coal dust auxiliary fuel etc. Bulk is easily formed during conjunction, granulating and forming is difficult, and fuel stability is poor, not only leverages its firing efficiency, but also inconvenient In transport and preserve.(2)A large amount of petroleum substance is remained in oily sludge, these substances are discharged into environment to environment It pollutes, even landfill is also inevitably caused because of leakage with the passage of time to local underground to fixed place The pollution of water can also cause the volatilization of a part of petroleum substance and pollute air because of the variation of weather and temperature.So Landfill disposal is actually a kind of irresponsible processing method that What the eye doesn't see, the heart doesn't grieve for;(3)Using microbiological treatment sludge all It is focusing on the disposal of oily sludge after being carried out dehydrating research, it is intended to dewatered oily sludge be carried out micro- Biofermentation, some opinion aerobic fermentations, some opinion anaerobic fermentations, but treatment effect are not fine, because greasy dirt is contained It ferments after mud dehydration, either using aerobic fermentation still using anaerobic fermentation, all because being needed in microbial life activity The exchange for the matter and energy wanted smooth can not carry out, and cause fermentation processes difficulty big, the reaction interval of oily sludge fermentation Spend low, treatment effect can not be played normally.
The practical mainly biomass molding fuel of biomass fuel(Biomass Moulding Fuel), it is that agricultural are given up By crushing, mixing, squeezing, the techniques such as drying, various moldings are made as raw material in object(Such as blocky, graininess), it can A kind of Novel clean-fuel directly to burn.High-grade energy form conversion is carried out using biomass as raw material, it is possible to reduce Dependence to energy such as oil and natural gas, and then Optimization of Energy Structure improve the degree of self-sufficiency of the energy, slow down the row of greenhouse gases It puts, reduces environmental pollution.Biomass fuel generally be mainly agriculture and forestry organic waste material, poultry manure, city organic solid castoff, Sanitary sewage and industrial organic waste water, the main distinction in fossil fuel, by special equipment under specific process conditions the system of processing Into the biomass fuels such as powdery, rodlike, blocky or graininess, the combustibility of agriculture and forestry organic waste material can be effectively improved, mating Special combustion device on apply, it can be achieved that cleaning, efficient burning.
Invention content
The technical problems to be solved by the invention:For current all process for treating oil-containing sludge, all there are certain environment The problem of polluting, and can not making full use of oily sludge, provides a kind of method that bio-fuel is prepared using oily sludge.
In order to solve the above technical problems, the present invention is using technical solution as described below:
A kind of method that bio-fuel is prepared using oily sludge, which is characterized in that the preparation method includes the following steps:
(1)Oily sludge is diluted to moisture content 92%, it is 6 ~ 7 to adjust pH value, and the oily sludge after adjusting is carried out at concentration It manages, the supernatant discharge after concentration, the oily sludge after concentration is placed in filter-press type dehydration device and is dehydrated, and makes oil-containing The moisture control of sludge obtains dewatered sludge 30 ~ 40%;
(2)Dewatered sludge, titanium dioxide, hydrochloric acid are mixed, are passed through CO, is 2 ~ 3MPa in pressure,
1 ~ 2h of reaction is carried out at 350 ~ 400 DEG C of temperature, obtains reactant, reactant, sodium hydroxide solution are mixed,
And agitating and heating is carried out, 70 ~ 80 DEG C are warming up to, 1 ~ 2h is reacted, reactant a is obtained, by reactant a, ether
Solution is extracted at 40 ~ 60 DEG C of temperature, obtains extract liquor, and extract liquor dries 2 ~ 3h with anhydrous magnesium sulfate, will
Dried extract liquor 1 ~ 2 h of vacuum distillation heat preservation at 50 ~ 65 DEG C of temperature, is cooled to room temperature, obtains cooling thing, by matter Measure ratio 4 ~ 5:0.8 ~ 1, potassium borohydride is added in into cooling thing, 1 ~ 2h is heated to reflux, then in temperature 50 at 70 ~ 80 DEG C of temperature It is evaporated under reduced pressure at ~ 65 DEG C, obtains distillation;
(3)Distillation, bacterium solution are mixed, impregnate 1 ~ 2h, filtering obtains filter residue, by filter residue, demulsifier, potassium permanganate, chlorination Iron is mixed, and be stirred 2 ~ 3h with 300 ~ 400r/min for 25 ~ 30 DEG C in temperature, obtains stirring mixture, will be stirred Object is crushed to get bio-fuel.
The step(2)In dewatered sludge, titanium dioxide, hydrochloric acid mass ratio be in mass ratio 10 ~ 15:1~2:2~ 3
The step(3)Middle bacterium solution is in mass ratio 1:3 ~ 4, rotten sawdust, sterile water are mixed, immersion 20 ~ for 24 hours, it uses Glass bar stirs evenly, and stir speed (S.S.) is 100 ~ 120r/min, obtains stirring liquid, counts in parts by weight, takes 30 ~ 40 parts of water, 20 ~ 30 parts of jade Rice flour, 20 ~ 30 parts of corn pulps, 10 ~ 15 parts of agar, 0.05 ~ 0.1 part of potassium dihydrogen phosphate, 0.05 ~ 0.1 part of magnesium sulfate, 0.05 ~ 0.1 Part vitamin B1, 0.01 ~ 0.05 part of ammonium sulfate mixed, high-temperature sterilization obtains culture medium, is seeded to oese by liquid is stirred On culture medium, culture medium is inverted in electro-heating standing-temperature cultivator, at 28 ~ 32 DEG C of temperature after 2 ~ 4d of culture, in parts by weight Meter, takes 60 ~ 70 parts of water, 40 ~ 50 portions of potatos, 20 ~ 30 parts of glucose, 10 ~ 15 parts of agar to be mixed, high-temperature sterilization obtains PDA Tablet, then using being isolated and purified in aseptic inoculation ring picking mycelia streak inoculation to PDA plate, be placed on after purifying agaric 2 ~ 3d is freezed at 2 ~ 4 DEG C of temperature, counts in parts by weight, takes 60 ~ 70 parts of water, 40 ~ 50 portions of potatos, 3 ~ 5 parts of part potassium dihydrogen phosphates , 1.5 ~ 3 parts of magnesium sulfate, 0.05 ~ 0.1 part of vitamin B1, 0.01 ~ 0.05 part of ferric sulfate, mixed, high-temperature sterilization, obtain PDA trainings Nutrient solution, then picking mycelium inoculation rises in value culture in PDA culture solutions on PDA plate with oese, in 28 ~ 32 DEG C of conditions of temperature 2 ~ 4d is to get bacterium solution for lower culture.
The step(3)Middle demulsifier is to count in parts by weight, takes 20 ~ 30 parts of sodium hydroxide solutions, 10 ~ 15 parts of polyoxy second Alkene, 7 ~ 8 parts of polyoxypropylenes, 1 ~ 2 part of polyethylene polyamine, are first put into reaction by polyethylene polyamine, 1.0mol/L sodium hydroxide solutions In kettle, pressure is 0.2 ~ 0.4MPa in reaction kettle, and is stirred with 200 ~ 300r/min, add in polyoxyethylene be warming up to 130 ~ 140 DEG C, 30 ~ 40min is reacted, when temperature is down to 100 ~ 120 DEG C, polyoxypropylene is added in, reacts 30 ~ 40min, be cooled to room Temperature obtains coolant, and coolant is washed to neutrality with 1.0mol/L acetums to get demulsifier.
The step(3)Middle filter residue, demulsifier, potassium permanganate, iron chloride mass ratio be 10 ~ 15:3~4:1~2:0.5~ 0.8。
Compared with other methods, advantageous effects are the present invention:
(1)Oily sludge is dehydrated by the present invention, make its water content reduction, due in oily sludge contain a large amount of benzene homologues, Phenols by reacting generation aldehyde material under the action of CO, catalyst, is recycled between aldehyde material and highly basic, potassium borohydride Extraction, distillation, so as to form the alcohols material with combustion-supporting effect, in addition oily sludge is in itself containing a large amount of lipid phases, So as to improve the combustibility of oily sludge.Simultaneously the present invention be additionally added from rotten sawdust extract one kind can remove it is harmful The bacterium of substance forms bacterium solution, is mixed with oily sludge, incomplete to prevent benzene homologues, phenols conversion, is removed using bacterium solution more Excess matter so as to reduce harmful substance in oily sludge, avoids the problem that causing environmental pollution in combustion.
(2)The present invention adds in catalyst and oxidant during bio-fuel is prepared in oily sludge, and mixing is equal It is even, partial oxidation is carried out to oily sludge using catalytic oxidation, reduces its relative molecular mass, so as to reduce the viscosity of oil, The phenomenon that increasing the intergranular gap of greasy filth, avoiding luming during burning.
Specific embodiment
Bacterium solution is in mass ratio 1:3 ~ 4, rotten sawdust, sterile water are mixed, immersion 20 ~ for 24 hours, it is stirred with glass bar It is even, stir speed (S.S.) be 100 ~ 120r/min, obtain stirring liquid, count in parts by weight, take 30 ~ 40 parts of water, 20 ~ 30 portions of corn flour, 20 ~ 30 parts of corn pulps, 10 ~ 15 parts of agar, 0.05 ~ 0.1 part of potassium dihydrogen phosphate, 0.05 ~ 0.1 part of magnesium sulfate, 0.05 ~ 0.1 part of vitamin B1, 0.01 ~ 0.05 part of ammonium sulfate mixed, high-temperature sterilization obtains culture medium, and culture medium is seeded to by liquid is stirred with oese On, culture medium is inverted in electro-heating standing-temperature cultivator, at 28 ~ 32 DEG C of temperature after 2 ~ 4d of culture, counts in parts by weight, takes 60 ~ 70 parts of water, 40 ~ 50 portions of potatos, 20 ~ 30 parts of glucose, 10 ~ 15 parts of agar are mixed, and high-temperature sterilization obtains PDA plate, then Using being isolated and purified in aseptic inoculation ring picking mycelia streak inoculation to PDA plate, temperature 2 ~ 4 is placed on after purifying agaric 2 ~ 3d is freezed at DEG C, counts in parts by weight, takes 60 ~ 70 parts of water, 40 ~ 50 portions of potatos, 3 ~ 5 parts of part potassium dihydrogen phosphates, 1.5 ~ 3 Part magnesium sulfate, 0.05 ~ 0.1 part of vitamin B1, 0.01 ~ 0.05 part of ferric sulfate, mixed, high-temperature sterilization, obtain PDA culture solutions, Rised in value in PDA culture solutions culture with oese picking mycelium inoculation on PDA plate again, trained under the conditions of 28 ~ 32 DEG C of temperature 2 ~ 4d is supported to get bacterium solution.
Demulsifier be based in parts by weight, take 20 ~ 30 parts of sodium hydroxide solutions, 10 ~ 15 parts of polyoxyethylene, 7 ~ 8 parts it is poly- Polyethylene polyamine, 1.0mol/L sodium hydroxide solutions, are first put into reaction kettle, reaction kettle by oxypropylene, 1 ~ 2 part of polyethylene polyamine Middle pressure is 0.2 ~ 0.4MPa, and is stirred with 200 ~ 300r/min, adds in polyoxyethylene and is warming up to 130 ~ 140 DEG C, reaction 30 ~ 40min when temperature is down to 100 ~ 120 DEG C, adds in polyoxypropylene, reacts 30 ~ 40min, be cooled to room temperature, must cool down Liquid washs coolant to neutrality to get demulsifier with 1.0mol/L acetums.
A kind of method that bio-fuel is prepared using oily sludge, the preparation method are included the following steps:
(1)Oily sludge is diluted to moisture content 92%, it is 6 ~ 7 to adjust pH value, and the oily sludge after adjusting is carried out at concentration It manages, the supernatant discharge after concentration, the oily sludge after concentration is placed in filter-press type dehydration device and is dehydrated, and makes oil-containing The moisture control of sludge obtains dewatered sludge 30 ~ 40%;
(2)In mass ratio 10 ~ 15:1~2:2 ~ 3, by dewatered sludge, titanium dioxide, 1.0mol/L hydrochloric acid
It is mixed, is passed through CO, be 2 ~ 3MPa in pressure, carry out 1 ~ 2h of reaction at 350 ~ 400 DEG C of temperature, obtain
Reactant, in mass ratio 1:3 ~ 4, reactant, 1.0mol/L sodium hydroxide solutions are mixed, and with
100 ~ 120r/min is stirred heating, is warming up to 70 ~ 80 DEG C, reacts 1 ~ 2h, reactant a is obtained, by quality
Than 1:2, reactant a, 1.0mol/L diethyl ether solution at 40 ~ 60 DEG C of temperature are extracted, obtain extract liquor,
Extract liquor dries 2 ~ 3 h with anhydrous magnesium sulfate, and dried extract liquor is evaporated under reduced pressure at 50 ~ 65 DEG C of temperature
1 ~ 2 h is kept the temperature, room temperature is cooled to, obtains cooling thing, in mass ratio 4 ~ 5:0.8 ~ 1, it is added in into cooling thing
Potassium borohydride, is heated to reflux 1 ~ 2h at 70 ~ 80 DEG C of temperature, then is evaporated under reduced pressure at 50 ~ 65 DEG C of temperature,
Up to distillation;
(3)In mass ratio 1:3 ~ 4, distillation, bacterium solution are mixed, impregnate 1 ~ 2h, filtering obtains filter residue, in mass ratio 10 ~ 15:3~4:1~2:0.5 ~ 0.8, filter residue, demulsifier, potassium permanganate, iron chloride are mixed, and with 300 for 25 ~ 30 DEG C in temperature ~ 400r/min is stirred 2 ~ 3h, obtains stirring mixture, and stirring mixture is crushed to get bio-fuel.
Example 1
Bacterium solution is in mass ratio 1:3, rotten sawdust, sterile water are mixed, 20h is impregnated, is stirred evenly with glass bar, stir speed (S.S.) For 100r/min, stirring liquid is obtained, is counted in parts by weight, take 30 parts of water, 20 portions of corn flour, 20 parts of corn pulps, 10 parts of agar, 0.05 Part potassium dihydrogen phosphate, 0.05 part of magnesium sulfate, 0.05 part of vitamin B1, 0.01 part of ammonium sulfate mixed, high-temperature sterilization must be cultivated Base is seeded to liquid is stirred on culture medium with oese, culture medium is inverted in electro-heating standing-temperature cultivator, at 28 DEG C of temperature After cultivating 2d, count in parts by weight, 60 parts of water, 40 portions of potatos, 20 parts of glucose, 10 parts of agar is taken to be mixed, high temperature goes out Bacterium, obtains PDA plate, then using being isolated and purified in aseptic inoculation ring picking mycelia streak inoculation to PDA plate, purifying agaric After be placed at 2 DEG C of temperature and freeze 2d, count in parts by weight, take 60 parts of water, 40 portions of potatos, 3 parts of part potassium dihydrogen phosphates, 1.5 Part magnesium sulfate, 0.05 part of vitamin B1, 0.01 part of ferric sulfate, mixed, high-temperature sterilization, obtain PDA culture solutions, then use oese Picking mycelium inoculation rises in value culture in PDA culture solutions on PDA plate, and culture 2d is to get bacterium solution under the conditions of 28 DEG C of temperature.
Demulsifier is based in parts by weight, takes 20 parts of sodium hydroxide solutions, 10 parts of polyoxyethylene, 7 parts of polyoxypropylenes, 1 Polyethylene polyamine, 1.0mol/L sodium hydroxide solutions, are first put into reaction kettle, pressure is in reaction kettle by part polyethylene polyamine 0.2MPa, and be stirred with 200r/min, it adds in polyoxyethylene and is warming up to 130 DEG C, 30min is reacted, when temperature is down to 100 DEG C When, polyoxypropylene is added in, 30min is reacted, is cooled to room temperature, obtains coolant, coolant is washed with 1.0mol/L acetums It washs to neutrality to get demulsifier.
A kind of method that bio-fuel is prepared using oily sludge, the preparation method are included the following steps:
(1)Oily sludge is diluted to moisture content 92%, it is 6 to adjust pH value, and the oily sludge after adjusting is carried out concentration, Supernatant discharge after concentration, the oily sludge after concentration are placed in filter-press type dehydration device and are dehydrated, made containing greasy dirt The moisture control of mud obtains dewatered sludge 30%;
(2)In mass ratio 10:1:2, dewatered sludge, titanium dioxide, 1.0mol/L hydrochloric acid are mixed, are passed through CO, Pressure is 2MPa, carries out reaction 1h at 350 DEG C of temperature, obtains reactant, in mass ratio 1:3, by reactant, 1.0mol/L hydroxides Sodium solution is mixed, and is stirred heating with 100r/min, is warming up to 70 DEG C, is reacted 1h, is obtained reactant a, in mass ratio 1:2, reactant a, 1.0mol/L diethyl ether solution at 40 DEG C of temperature are extracted, obtain extract liquor, extract liquor anhydrous slufuric acid Magnesium dries 2 h, and dried extract liquor under temperature 50 C is evaporated under reduced pressure to heat preservation 1h, room temperature is cooled to, obtains cooling thing, press Mass ratio 4:0.8, potassium borohydride is added in into cooling thing, 1h is heated to reflux under temperature 70 C, then at 50 ~ 65 DEG C of temperature Vacuum distillation is to get distillation;
(3)In mass ratio 1:3, distillation, bacterium solution are mixed, impregnate 1h, filtering obtains filter residue, in mass ratio 10:3:1: 0.5, filter residue, demulsifier, potassium permanganate, iron chloride in temperature are mixed, and be stirred 2h with 300r/min for 25 DEG C, obtained Mixture is stirred, stirring mixture is crushed to get bio-fuel.
Example 2
Bacterium solution is in mass ratio 1:4, rotten sawdust, sterile water are mixed, impregnates for 24 hours, is stirred evenly with glass bar, stir speed (S.S.) For 120r/min, stirring liquid is obtained, is counted in parts by weight, take 40 parts of water, 30 portions of corn flour, 30 parts of corn pulps, 15 parts of agar, 0.1 Part potassium dihydrogen phosphate, 0.1 part of magnesium sulfate, 0.1 part of vitamin B1, 0.05 part of ammonium sulfate mixed, high-temperature sterilization must be cultivated Base is seeded to liquid is stirred on culture medium with oese, culture medium is inverted in electro-heating standing-temperature cultivator, at 32 DEG C of temperature After cultivating 4d, count in parts by weight, 70 parts of water, 50 portions of potatos, 30 parts of glucose, 15 parts of agar is taken to be mixed, high temperature goes out Bacterium, obtains PDA plate, then using being isolated and purified in aseptic inoculation ring picking mycelia streak inoculation to PDA plate, purifying agaric After be placed at 4 DEG C of temperature and freeze 3d, count in parts by weight, take 70 parts of water, 50 portions of potatos, 5 parts of part potassium dihydrogen phosphates, 3 parts Magnesium sulfate, 0.1 part of vitamin B1, 0.05 part of ferric sulfate, mixed, high-temperature sterilization, obtain PDA culture solutions, then existed with oese Picking mycelium inoculation rises in value culture in PDA culture solutions on PDA plate, and culture 4d is to get bacterium solution under the conditions of 32 DEG C of temperature.
Demulsifier is based in parts by weight, takes 30 parts of sodium hydroxide solutions, 15 parts of polyoxyethylene, 8 parts of polyoxypropylenes, 2 Polyethylene polyamine, 1.0mol/L sodium hydroxide solutions, are first put into reaction kettle, pressure is in reaction kettle by part polyethylene polyamine 0.4MPa, and be stirred with 300r/min, it adds in polyoxyethylene and is warming up to 140 DEG C, 40min is reacted, when temperature is down to 120 DEG C When, polyoxypropylene is added in, 40min is reacted, is cooled to room temperature, obtains coolant, coolant is washed with 1.0mol/L acetums It washs to neutrality to get demulsifier.
A kind of method that bio-fuel is prepared using oily sludge, the preparation method are included the following steps:
(1)Oily sludge is diluted to moisture content 92%, it is 7 to adjust pH value, and the oily sludge after adjusting is carried out concentration, Supernatant discharge after concentration, the oily sludge after concentration are placed in filter-press type dehydration device and are dehydrated, made containing greasy dirt The moisture control of mud obtains dewatered sludge 40%;
(2)In mass ratio 15:2:3, dewatered sludge, titanium dioxide, 1.0mol/L hydrochloric acid are subjected to mixing and are passed through CO, is being pressed Power is 3MPa, carries out reaction 2h at 400 DEG C of temperature, obtains reactant, in mass ratio 1:4, by reactant, 1.0mol/L sodium hydroxides Solution is mixed, and is stirred heating with 120r/min, is warming up to 80 DEG C, is reacted 2h, is obtained reactant a, in mass ratio 1: 2, reactant a, 1.0mol/L diethyl ether solution under temperature 60 C are extracted, obtain extract liquor, extract liquor anhydrous magnesium sulfate Dry 3h, by dried extract liquor at 65 DEG C of temperature vacuum distillation 2 h of heat preservation, be cooled to room temperature, obtain cooling thing, by matter Measure ratio 5:1, potassium borohydride is added in into cooling thing, is heated to reflux 2h at 80 DEG C of temperature, then is steamed being depressurized at 65 DEG C of temperature It evaporates to get distillation;
(3)In mass ratio 1:4, distillation, bacterium solution are mixed, impregnate 2h, filtering obtains filter residue, in mass ratio 15:4:2: 0.8, filter residue, demulsifier, potassium permanganate, iron chloride in temperature are mixed, and be stirred 3h with 400r/min for 30 DEG C, obtained Mixture is stirred, stirring mixture is crushed to get bio-fuel.
Example 3
Bacterium solution is in mass ratio 1:3.5, rotten sawdust, sterile water are mixed, 22h is impregnated, is stirred evenly with glass bar, stirring speed Rate is 110r/min, obtains stirring liquid, counts in parts by weight, take 35 parts of water, 25 portions of corn flour, 25 parts of corn pulps, 12.5 parts of agar, 0.075 part of potassium dihydrogen phosphate, 0.075 part of magnesium sulfate, 0.075 part of vitamin B1, 0.025 part of ammonium sulfate mixed, high temperature goes out Bacterium obtains culture medium, is seeded on culture medium with oese by liquid is stirred, culture medium is inverted in electro-heating standing-temperature cultivator, It after cultivating 3d at 30 DEG C of temperature, counts in parts by weight, 65 parts of water, 45 portions of potatos, 25 parts of glucose, 12.5 parts of agar is taken to carry out Mixing, high-temperature sterilization obtain PDA plate, then pure using in aseptic inoculation ring picking mycelia streak inoculation to PDA plate detach Change, be placed at 3 DEG C of temperature after purifying agaric and freeze 2.5d, counted in parts by weight, take 65 parts of water, 45 portions of potatos, 4 parts of part phosphorus Acid dihydride potassium, 2 parts of magnesium sulfate, 0.075 part of vitamin B1, 0.025 part of ferric sulfate, mixed, high-temperature sterilization, obtain PDA cultures Liquid, then picking mycelium inoculation rises in value culture in PDA culture solutions on PDA plate with oese is trained under the conditions of 30 DEG C of temperature 3d is supported to get bacterium solution.
Demulsifier is based in parts by weight, takes 25 parts of sodium hydroxide solutions, 12.5 parts of polyoxyethylene, 7.5 parts of polyoxies third Polyethylene polyamine, 1.0mol/L sodium hydroxide solutions, are first put into reaction kettle, are pressed in reaction kettle by alkene, 1.5 parts of polyethylene polyamines Power is 0.3MPa, and is stirred with 250r/min, is added in polyoxyethylene and is warming up to 135 DEG C, 35min is reacted, when temperature is down to At 110 DEG C, polyoxypropylene is added in, 35min is reacted, is cooled to room temperature, obtains coolant, coolant is molten with 1.0mol/L acetic acid Liquid is washed to neutrality to get demulsifier.
A kind of method that bio-fuel is prepared using oily sludge, the preparation method are included the following steps:
(1)Oily sludge is diluted to moisture content 92%, it is 6.5 to adjust pH value, and the oily sludge after adjusting is carried out at concentration It manages, the supernatant discharge after concentration, the oily sludge after concentration is placed in filter-press type dehydration device and is dehydrated, and makes oil-containing The moisture control of sludge obtains dewatered sludge 35%;
(2)In mass ratio 12.5:1.5:2.5, dewatered sludge, titanium dioxide, 1.0mol/L hydrochloric acid are mixed, are passed through CO is 2.5MPa in pressure, carries out reaction 1.5h at 375 DEG C of temperature, obtain reactant, in mass ratio 1:3.5, by reactant, 1.0mol/L sodium hydroxide solutions are mixed, and are stirred heating with 110r/min, are warming up to 75 DEG C, are reacted 1.5h, are obtained Reactant a, in mass ratio 1:2, reactant a, 1.0mol/L diethyl ether solution under temperature 50 C are extracted, obtain extract liquor, Extract liquor dries 2.5 h with anhydrous magnesium sulfate, and dried extract liquor under temperature 60 C is evaporated under reduced pressure to 1.5 h of heat preservation, is treated It is cooled to room temperature, obtains cooling thing, in mass ratio 4.5:0.9, potassium borohydride is added in into cooling thing, is heated back at 75 DEG C of temperature 1.5h is flowed, then is being evaporated under reduced pressure under temperature 60 C to get distillation;
(3)In mass ratio 1:3.5, distillation, bacterium solution are mixed, impregnate 1.5h, filtering obtains filter residue, in mass ratio 12.5: 3.5:1.5:0.65, filter residue, demulsifier, potassium permanganate, iron chloride are mixed for 27 DEG C in temperature, and carried out with 350r/min 2.5h is stirred, obtains stirring mixture, stirring mixture is crushed to get bio-fuel.
Comparative example:The biomass fuel of company of Hefei City production.
The product prepared using embodiment is fuel, using the characteristics of fuel fluidization and the principle of dust explosion, by fuel It is conveyed by gas and realizes uniformly mixing outside fuel and proportional air furnace, realize the fluidization feeding biomass fuel of biomass It burns in material combustion furnace.
(1)It finds after testing:Lime-ash is less in combustion for biomass fuel prepared by embodiment, and fuel can be abundant Burning;Lime-ash is more in combustion for biomass fuel prepared by comparative example so that fuel cannot fully burn, combustion efficiency Less than embodiment;
(2)Ignition temperature is found after testing:The ignition temperature of biomass fuel prepared by embodiment is up to 1364 ~ 1472 DEG C;It is right The ignition temperature of biomass fuel prepared by ratio is only capable of reaching 801 ~ 817 DEG C, and comparative example heating rate is substantially less than and implements Example, the utilization rate of biomass fuel prepared by embodiment improve 17 ~ 21% or so;
(3)Fuel value is found after testing:The calorific value of biomass fuel prepared by embodiment is 5212 ~ 5346 kcal/kg, often Ton biomass fuel is equivalent to 0.82 ton of standard coal;Comparative example prepare biomass fuel calorific value for 2911 ~ 3034 kilocalories/ Kilogram.
Ambient gas is collected in the bio-fuel combustion process of the present invention, tests its content, test result is shown in Table 1.
Table 1:
Gas content Example 1 Example 2 Example 3
Carbon dioxide content % 0.062 0.054 0.051
Nitrogen dioxide content % 0.013 0.012 0.012
Summary, the bio-fuel combustion efficiency of the invention prepared using oily sludge is good, and sludge has been carried out fully Utilization, be worth of widely use.

Claims (5)

  1. A kind of 1. method that bio-fuel is prepared using oily sludge, which is characterized in that the preparation method includes the following steps:
    (1)Oily sludge is diluted to moisture content 92%, it is 6 ~ 7 to adjust pH value, and the oily sludge after adjusting is carried out at concentration It manages, the supernatant discharge after concentration, the oily sludge after concentration is placed in filter-press type dehydration device and is dehydrated, and makes oil-containing The moisture control of sludge obtains dewatered sludge 30 ~ 40%;
    (2)Dewatered sludge, titanium dioxide, hydrochloric acid are mixed, are passed through CO, is 2 ~ 3MPa in pressure,
    1 ~ 2h of reaction is carried out at 350 ~ 400 DEG C of temperature, obtains reactant, reactant, sodium hydroxide solution are mixed,
    And agitating and heating is carried out, 70 ~ 80 DEG C are warming up to, 1 ~ 2h is reacted, reactant a is obtained, by reactant a, ether
    Solution is extracted at 40 ~ 60 DEG C of temperature, obtains extract liquor, and extract liquor dries 2 ~ 3h with anhydrous magnesium sulfate, will
    Dried extract liquor 1 ~ 2 h of vacuum distillation heat preservation at 50 ~ 65 DEG C of temperature, is cooled to room temperature, obtains cooling thing, by matter Measure ratio 4 ~ 5:0.8 ~ 1, potassium borohydride is added in into cooling thing, 1 ~ 2h is heated to reflux, then in temperature 50 at 70 ~ 80 DEG C of temperature It is evaporated under reduced pressure at ~ 65 DEG C, obtains distillation;
    (3)Distillation, bacterium solution are mixed, impregnate 1 ~ 2h, filtering obtains filter residue, by filter residue, demulsifier, potassium permanganate, chlorination Iron is mixed, and be stirred 2 ~ 3h with 300 ~ 400r/min for 25 ~ 30 DEG C in temperature, obtains stirring mixture, will be stirred Object is crushed to get bio-fuel.
  2. 2. the method for bio-fuel is prepared using oily sludge according to claim 1, which is characterized in that the step
    Suddenly(2)In dewatered sludge, titanium dioxide, hydrochloric acid mass ratio be in mass ratio 10 ~ 15:1~2:2~3.
  3. 3. the method for bio-fuel is prepared using oily sludge according to claim 1, which is characterized in that the step(3) Middle bacterium solution is in mass ratio 1:3 ~ 4, rotten sawdust, sterile water are mixed, immersion 20 ~ for 24 hours, it is stirred evenly, stirred with glass bar Rate is 100 ~ 120r/min, obtains stirring liquid, counts in parts by weight, takes 30 ~ 40 parts of water, 20 ~ 30 portions of corn flour, 20 ~ 30 parts of jade Rice & peanut milk, 10 ~ 15 parts of agar, 0.05 ~ 0.1 part of potassium dihydrogen phosphate, 0.05 ~ 0.1 part of magnesium sulfate, 0.05 ~ 0.1 part of vitamin B1、 0.01 ~ 0.05 part of ammonium sulfate is mixed, and high-temperature sterilization obtains culture medium, is seeded on culture medium with oese by liquid is stirred, will Culture medium is inverted in electro-heating standing-temperature cultivator, at 28 ~ 32 DEG C of temperature after 2 ~ 4d of culture, is counted in parts by weight, is taken 60 ~ 70 parts Water, 40 ~ 50 portions of potatos, 20 ~ 30 parts of glucose, 10 ~ 15 parts of agar are mixed, and high-temperature sterilization obtains PDA plate, then uses It is isolated and purified, is placed on after purifying agaric at 2 ~ 4 DEG C of temperature in aseptic inoculation ring picking mycelia streak inoculation to PDA plate 2 ~ 3d is freezed, counts in parts by weight, takes 60 ~ 70 parts of water, 40 ~ 50 portions of potatos, 3 ~ 5 parts of part potassium dihydrogen phosphates, 1.5 ~ 3 parts of sulphur Sour magnesium, 0.05 ~ 0.1 part of vitamin B1, 0.01 ~ 0.05 part of ferric sulfate, mixed, high-temperature sterilization, obtain PDA culture solutions, then use Oese picking mycelium inoculation on PDA plate rises in value culture in PDA culture solutions, under the conditions of 28 ~ 32 DEG C of temperature culture 2 ~ 4d is to get bacterium solution.
  4. 4. the method for bio-fuel is prepared using oily sludge according to claim 1, which is characterized in that the step(3) Middle demulsifier is to count in parts by weight, take 20 ~ 30 parts of sodium hydroxide solutions, 10 ~ 15 parts of polyoxyethylene, 7 ~ 8 parts of polyoxypropylenes, 1 ~ Polyethylene polyamine, 1.0mol/L sodium hydroxide solutions are first put into reaction kettle by 2 parts of polyethylene polyamines, and pressure is in reaction kettle 0.2 ~ 0.4MPa, and be stirred with 200 ~ 300r/min, it adds in polyoxyethylene and is warming up to 130 ~ 140 DEG C, react 30 ~ 40min, When temperature is down to 100 ~ 120 DEG C, polyoxypropylene is added in, 30 ~ 40min is reacted, is cooled to room temperature, obtains coolant, will cool down Liquid is washed to neutrality with 1.0mol/L acetums to get demulsifier.
  5. 5. the method for bio-fuel is prepared using oily sludge according to claim 1, which is characterized in that the step(3) Middle filter residue, demulsifier, potassium permanganate, iron chloride mass ratio be 10 ~ 15:3~4:1~2:0.5~0.8.
CN201711279165.7A 2017-12-06 2017-12-06 A kind of method that bio-fuel is prepared using oily sludge Pending CN108164110A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117105476A (en) * 2023-09-26 2023-11-24 重庆市合川区益睿环保科技有限公司 Efficient treatment method for kitchen floating sludge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117105476A (en) * 2023-09-26 2023-11-24 重庆市合川区益睿环保科技有限公司 Efficient treatment method for kitchen floating sludge
CN117105476B (en) * 2023-09-26 2024-04-09 重庆市合川区益睿环保科技有限公司 Efficient treatment method for kitchen floating sludge

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