CN108163872B - Preparation method of low-acid-density SAPO-34 molecular sieve - Google Patents

Preparation method of low-acid-density SAPO-34 molecular sieve Download PDF

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CN108163872B
CN108163872B CN201810222870.1A CN201810222870A CN108163872B CN 108163872 B CN108163872 B CN 108163872B CN 201810222870 A CN201810222870 A CN 201810222870A CN 108163872 B CN108163872 B CN 108163872B
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CN108163872A (en
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狄春雨
李志宏
梁光华
窦涛
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Shenzhen Keguan Huatai New Material Technology Co ltd
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    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
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    • C01B37/06Aluminophosphates containing other elements, e.g. metals, boron
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Abstract

A preparation method of a low-acid-density SAPO-34 molecular sieve comprises the steps of firstly utilizing an alkaline organic amine template agent in reactants to neutralize phosphoric acid to release heat, raising the temperature of the whole reaction materials, then introducing liquid nitrogen to refrigerate the reactants to prepare initial gel, and finally crystallizing the gel at high temperature to prepare the low-acid-density SAPO-34 molecular sieve. The SAPO-34 molecular sieve prepared by the invention has the characteristic of low density of strong acid.

Description

Preparation method of low-acid-density SAPO-34 molecular sieve
Technical Field
The invention relates to the technical field of synthesis and preparation of molecular sieves, in particular to a preparation method of a low-acid-density SAPO-34 molecular sieve.
Background
SAPO-34 molecular sieve is a crystalline silicoaluminophosphate with a three-dimensional framework structure consisting of PO2 +、AlO2 +And SiO2Tetrahedron, main channel is composed of eight-membered ring, and the size of pore is 0.38nm × 0.38 nm. SAPO-34 molecular sieve is of great interest because of its unique pore structure and suitable acidity, and exhibits excellent catalytic performance in Methanol To Olefin (MTO) reactions.
However, the SAPO-34 molecular sieve is easy to deposit carbon and block the pore channels during the MTO reaction process, so that the SAPO-34 molecular sieve is quickly deactivated. Therefore, there have been constant attempts to modify the synthesis strategy to prepare SAPO-34 molecular sieves in an attempt to extend the catalyst life. The main methods include the following aspects: 1. the grain size of the molecular sieve is reduced, and the small-grain even nano SAPO-34 molecular sieve is prepared, for example, the 300nm SAPO-34 molecular sieve is prepared by Wangpeng and the like (CN101823728A) through gel aging, hydrogen peroxide treatment and ultrasonic dispersion methods, but the nano SAPO-34 molecular sieve has relatively poor hydrothermal stability; 2. a mesoporous or macroporous structure is introduced into the microporous SAPO-34 molecular sieve, but the preparation cost of the hierarchical pore is usually too high; 3. the SAPO-34 molecular sieve with low silicon content is synthesized, the formation of silicon islands is avoided, the strong acid sites and the acid concentration in the catalyst are reduced, the occurrence of hydrogen transfer in the reaction is reduced, the generation of carbon deposition is reduced, and the service life of the catalyst is prolonged. However, in the general hydrothermal synthesis, the low silicon content is not easy to control, and the product is easy to generate a heterocrystal phase.
Generally speaking, a low silicon SAPO-34 molecular sieve refers to a crystal with a Si/Al molar ratio of less than 0.17, otherwise referred to as a high silicon SAPO-34. Wilson et al showed that SAPO-34 molecular sieves with low silicon content are characterized by low density of strong acid and have excellent MTO reaction performance (microporus and mesoporus Materials,1999,29, 117-126). In the synthesis experiment, researchers (Microporous and mesorous Materials,2009,126,1-7) all find that the synthesis of low-silicon SAPO-34 is more difficult than that of high-silicon SAPO-34, the silicon content in the initial gel has a larger influence on the purity of the product, and the preparation of SAPO-34 molecular sieve by a low-silicon system is usually accompanied by SAPO-5 heterocrystal phase, and the strong acid density of the SAPO-34 molecular sieve is about 1.0 mmol/g.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a preparation method of a pure-phase low-acid-density SAPO-34 molecular sieve.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
(1) sequentially adding an organic amine template agent R and a silicon source into deionized water, stirring for 1-24 hours, and then quickly adding phosphoric acid to form a mixed solution A;
(2) after the temperature of the mixed solution A is raised to 60-80 ℃, adding an aluminum source after the mixed solution A is stabilized, and continuously stirring for 0.5-4 hours to form a mixed solution B;
(3) introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 0-20 ℃ within 0.5-2 hours;
(4) transferring the cooled mixed solution B to a high-pressure crystallization reaction kettle, crystallizing for 12-60 hours at 130-200 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the low-acid-density SAPO-34 molecular sieve;
wherein the aluminum source is Al2O3In terms of phosphorus source, P2O5The silicon source is SiO2The template agent is counted by R, and the molar ratio of the molecular sieve synthesis reaction materials is as follows: SiO 22:Al2O3:P2O5:R:H2O=0.001~0.1:1.0:0.5~2:0.5~3:20~90。
The organic amine template agent is one or a mixture of more of tetraethyl ammonium hydroxide, triethylamine and diethylamine.
The silicon source is one or a mixture of silica sol, silica gel and white carbon black.
The aluminum source is one or a mixture of more of pseudo-boehmite, aluminum isopropoxide and active alumina.
The invention adopts low-temperature liquid nitrogen for quick refrigeration, and the introduction of the low-temperature liquid nitrogen leads the mixed solution to quickly form even and tiny ice crystals, thereby being beneficial to quickly removing neutralization heat, leading silicon species to be fully dispersed after depolymerization, avoiding the generation of silicon islands in the later crystallization process and reducing the density of strong acid of the molecular sieve.
The strong acid density of the low-acid-density SAPO-34 molecular sieve is 0.02-0.5 mmol/g.
The strong acid density of the low-acid-density SAPO-34 molecular sieve is preferably 0.05-0.2 mmol/g.
Compared with the prior art, the invention has the following beneficial effects.
1. The method for preparing the low-silicon SAPO-34 is simple, has good repeatability, is easy to control the silicon content, and is beneficial to industrial amplification.
2. The strong acid density of the low-acid-density SAPO-34 molecular sieve prepared by the invention is less than 0.5mmol/g, and the low-acid-density SAPO-34 molecular sieve is a pure-phase SAPO-34 molecular sieve.
Drawings
Fig. 1 is an XRD spectrum of samples prepared in each example and comparative example.
Detailed Description
Example 1
In the first step, 230g of deionized water, 330g of tetraethylammonium hydroxide (TEAOH mass fraction of 35%) and 15g of silica Sol (SiO) were successively mixed225% by mass) were mixed and stirred for 2 hours, and then 180g of phosphoric acid (H) was rapidly added3PO485% by mass) to form a mixed solution A;
second, the temperature of the mixture A was monitored to rise to 70 ℃ and 138g of pseudoboehmite (Al) was added2O365 percent of mass percent) and continuously stirring for 1 hour to form a mixed solution B;
thirdly, introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 10 ℃ within 0.5 hour;
and fourthly, transferring the cooled mixed liquid B to a high-pressure crystallization reaction kettle, crystallizing for 60 hours at 150 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S1. The XRD spectrum of the molecular sieve is consistent with that of a pure phase SAPO-34 molecular sieve sample S0.
Example 2
In the first step, 468g of deionized water, 170g of triethylamine (TEA with a mass fraction of 99%) and 1.5g of white carbon black (SiO) are sequentially mixed292% by mass), and then 250g of phosphoric acid (H) was rapidly added thereto3PO485% by mass) to form a mixed solution A;
second, the temperature of the mixed solution A is monitored to rise to 80 ℃, and 129g of pseudo-boehmite (Al) is added2O365 percent of mass percent) and stirring for 4 hours to form a mixed solution B;
thirdly, introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 5 ℃ within 2 hours;
and fourthly, transferring the cooled mixed liquid B to a high-pressure crystallization reaction kettle, crystallizing for 50 hours at 200 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S2. The XRD spectrum of the molecular sieve is consistent with that of a pure phase SAPO-34 molecular sieve sample S0.
Example 3
In the first step, 230g of deionized water, 30g of tetraethylammonium hydroxide (TEAOH mass fraction of 35%), 68g of diethylamine (DEA mass fraction of 99%) and 3.2g of silica gel (SiO) were sequentially mixed298% by mass) for 3 hours, and then rapidly added 243g phosphoric acid (H)3PO485% by mass) to form a mixed solution A;
second, monitoring the temperature of the mixed solution A to 70 ℃, and adding 150g of pseudo-boehmite (Al)2O365 percent of mass percent) and stirring for 2 hours to form a mixed solution B;
thirdly, introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 5 ℃ within 1 hour;
and fourthly, transferring the cooled mixed liquid B to a high-pressure crystallization reaction kettle, crystallizing for 24 hours at 180 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S3. The XRD spectrum of the molecular sieve is consistent with that of a pure phase SAPO-34 molecular sieve sample S0.
Example 4
In the first step, 350g of deionized water, 100g of triethylamine (TEA mass fraction of 99%), 50g of diethylamine (DEA mass fraction of 99%) and 2.5g of white carbon black (SiO) are sequentially mixed292% by mass), stirring for 14 hours, and then rapidly adding 290g of phosphoric acid (H)3PO485% by mass) to form a mixed solution A;
second, the temperature of the mixture A was monitored to rise to 80 ℃ and 159g of pseudoboehmite (Al) was added2O365 percent of mass percent) and continuously stirring for 5 hours to form a mixed solution B;
thirdly, introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 8 ℃ within 2 hours;
and fourthly, transferring the cooled mixed liquid B to a high-pressure crystallization reaction kettle, crystallizing for 48 hours at 190 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S4. The XRD spectrum of the molecular sieve is consistent with that of a pure phase SAPO-34 molecular sieve sample S0.
Example 5
In the first step, 290g of deionized water, 460g of tetraethylammonium hydroxide (TEAOH mass fraction of 35%) and 8g of silica Sol (SiO) were successively mixed225 percent of mass fraction), 1.2g of silica gel (SiO)2Quality of98% by weight, stirring for 2 hours, then adding rapidly 180g of phosphoric acid (H)3PO485% by mass) to form a mixed solution A;
second, the temperature of the mixture A was monitored to rise to 75 ℃ and 129g of pseudoboehmite (Al) was added2O365 percent of mass percent) and continuously stirring for 1 hour to form a mixed solution B;
thirdly, introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 12 ℃ within 1.5 hours;
and fourthly, transferring the cooled mixed liquid B to a high-pressure crystallization reaction kettle, crystallizing for 60 hours at 160 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S5. The XRD spectrum of the molecular sieve is consistent with that of a pure phase SAPO-34 molecular sieve sample S0.
Example 6
In the first step, 430g of deionized water, 130g of triethylamine (TEA mass fraction of 99%), 20g of diethylamine (DEA mass fraction of 99%) and 3.6g of white carbon black (SiO)292% by mass), and then 310g of phosphoric acid (H) was rapidly added thereto3PO485% by mass) to form a mixed solution A;
second, after monitoring the temperature of the mixed solution A rising to 60 ℃, 136g of pseudo-boehmite (Al) is added2O365 percent of mass fraction), 22g of active alumina (Al)2O398 percent of mass percent) and continuously stirring for 6 hours to form a mixed solution B;
thirdly, introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 8 ℃ within 2 hours;
and fourthly, transferring the cooled mixed liquid B to a high-pressure crystallization reaction kettle, crystallizing for 48 hours at 190 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S6. The XRD spectrum of the molecular sieve is consistent with that of a pure phase SAPO-34 molecular sieve sample S0.
Comparative example
In the first step, 230g of deionized water and 330g of deionized water are sequentially mixedEthylammonium hydroxide (TEAOH mass fraction 35%) and 15g of silica Sol (SiO)225% by mass) were mixed and stirred for 2 hours, and then 180g of phosphoric acid (H) was rapidly added3PO485% by mass) to form a mixed solution A;
secondly, 138g of pseudo-boehmite (Al) is added after the temperature of the mixed solution A is monitored to rise to 70 ℃ and is stable and not increased any more2O365 percent of mass percent) and continuously stirring for 1 hour to form a mixed solution B;
and thirdly, transferring the mixed solution B to a high-pressure crystallization reaction kettle, crystallizing for 60 hours at 170 ℃ under a stirring state, separating, washing, drying and roasting after crystallization is finished to obtain the SAPO-34 molecular sieve, wherein the sample is marked as S0, and an XRD spectrogram shows that the sample is a pure-phase SAPO-34 molecular sieve.
TABLE 1 amount of acid in samples prepared in examples and comparative examples
Figure GDA0002749448530000051
The above-described embodiments of the present invention are intended to be illustrative of the present invention and not to limit the present invention, and therefore, any changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.

Claims (6)

1. A preparation method of a low acid density SAPO-34 molecular sieve is characterized by comprising the following steps:
(1) sequentially adding an organic amine template agent R and a silicon source into deionized water, stirring for 1-24 hours, and then quickly adding phosphoric acid to form a mixed solution A;
(2) after the temperature of the mixed solution A is raised to 60-80 ℃, adding an aluminum source after the mixed solution A is stabilized, and continuously stirring for 0.5-4 hours to form a mixed solution B;
(3) introducing low-temperature liquid nitrogen into the mixed liquid B for refrigeration, and stopping introducing the liquid nitrogen when the temperature of the mixed liquid B is reduced to 0-20 ℃ within 0.5-2 hours;
(4) transferring the cooled mixed solution B to a high-pressure crystallization reaction kettle, crystallizing for 12-60 hours at 130-200 ℃ under a stirring state, and separating, washing, drying and roasting after crystallization to obtain the low-acid-density SAPO-34 molecular sieve;
wherein the aluminum source is Al2O3In terms of phosphorus source, P2O5The silicon source is SiO2The template agent is counted by R, and the molar ratio of the molecular sieve synthesis reaction materials is as follows: SiO 22 : Al2O3 : P2O5 : R : H2O = 0.001~0.1 : 1.0 : 0.5~2 : 0.5~3 : 20~90。
2. The method for preparing the low acid density SAPO-34 molecular sieve according to claim 1, wherein the organic amine template is one or a mixture of tetraethyl ammonium hydroxide, triethylamine and diethylamine.
3. The method for preparing the low acid density SAPO-34 molecular sieve according to claim 1, wherein the silicon source is one or a mixture of silica sol, silica gel and silica white.
4. The method for preparing the low acid density SAPO-34 molecular sieve according to claim 1, wherein the aluminum source is one or more of pseudo-boehmite, aluminum isopropoxide and activated alumina.
5. The low acid density SAPO-34 molecular sieve prepared according to any one of claims 1 to 4, wherein the low acid density SAPO-34 molecular sieve has a strong acid density of 0.02 to 0.5 mmol/g.
6. The low acid density SAPO-34 molecular sieve prepared according to any one of claims 1 to 4, wherein the low acid density SAPO-34 molecular sieve has a strong acid density of 0.05 to 0.2 mmol/g.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336412A (en) * 2011-06-24 2012-02-01 神华集团有限责任公司 SAPO-34 molecular sieve preparation method
CN102557073A (en) * 2011-12-15 2012-07-11 神华集团有限责任公司 Method for preparing SAPO-34 molecular sieve, SAPO-34 molecular sieve and application of SAPO-34 molecular sieve
CN103011192A (en) * 2012-12-17 2013-04-03 中国海洋石油总公司 Silicon-aluminium carrier comprising molecular sieve and preparation method thereof
CN107434252A (en) * 2016-05-27 2017-12-05 中国科学院大连化学物理研究所 The preparation method of the low molecular sieves of silicon nanometer SAPO 34

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336412A (en) * 2011-06-24 2012-02-01 神华集团有限责任公司 SAPO-34 molecular sieve preparation method
CN102557073A (en) * 2011-12-15 2012-07-11 神华集团有限责任公司 Method for preparing SAPO-34 molecular sieve, SAPO-34 molecular sieve and application of SAPO-34 molecular sieve
CN103011192A (en) * 2012-12-17 2013-04-03 中国海洋石油总公司 Silicon-aluminium carrier comprising molecular sieve and preparation method thereof
CN107434252A (en) * 2016-05-27 2017-12-05 中国科学院大连化学物理研究所 The preparation method of the low molecular sieves of silicon nanometer SAPO 34

Non-Patent Citations (1)

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Title
"The eVect of crystal size of SAPO-34 on the selectivity and deactivation of the MTO reaction";De Chen et al.,;《Microporous and Mesoporous Materials》;19991231;第191–203页 *

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