A kind of head rope rope length, grooving diameter deviation measuring method
Technical field
The present invention relates to a kind of head rope rope length, grooving diameter deviation measuring methods.
Background technology
Multirope friction winder head rope steel wire rope stress equalization problem is always the key points and difficulties of lifting system management, mesh
Tension adjustment mostly is carried out using automatic tension balance device between preceding hoisting container and head rope, but tension balance device oil cylinder is adjusted
It is limited in scope, then needs to adjust head rope rope length deviation or turning rope groove when beyond adjustable range.Wherein head rope rope length deviation,
Grooving diameter deviation plays key to head rope steel wire rope stressing influence, then how accurately to measure head rope rope length deviation, grooving
Diameter deviation is just particularly important.Before when adjusting head rope rope length, turning rope groove, mainly based on empirical operation, do not have
There are accurate data to do science support.Lead to us during rope is adjusted, be not interception length of steel rope, exactly intercept steel wire
Rope reaches estimated requirement not yet;Have again due to《Metal and nonmetal mine safety regulation》It is required that grooving diameter deviation should be not more than
0.8mm, and it is traditional it is direct measure, diameter measurement the methods of error it is big, can not accurately measure between each grooving diameter
Deviation, therefore turning can be caused inaccurate, working efficiency is low, that is, extends the repair time, and does not reach desired effect
Fruit.Operation process is there are certain blindness, and such blindness gently then leads to head rope unbalance stress, accelerates reel friction lining
Block abrasion, shorten head rope service life, it is heavy then occur head rope rope-broken accident occur, directly affect the safety in production in mine.
Invention content
The defects of to overcome the prior art, the present invention provide a kind of head rope rope length, grooving diameter deviation measuring method, this hair
Bright technical solution is:
A kind of head rope rope length, grooving diameter deviation measuring method, include the following steps:
(1) cage is parked at well head first, shaft bottom parks skip bucket, cage and skip bucket is mounted on each head rope,
An automatic tension balance device is mounted on head rope at each cage and at each skip bucket;Tension at measurement cage is certainly
Dynamic poise device oil cylinder stroke data, and record successively in sequence;The tension self_poise dress at the skip bucket of shaft bottom is measured simultaneously
Oil cylinder stroke data are put, and are recorded successively in sequence;After measurement, by skip hoisting to well head, cage is in shaft bottom, foundation
Same method records out the stroke of automatic tension balance device oil cylinder at skip bucket and cage and records accurately respectively again;
(2) max methods that automatic tension balance device calculates head rope rope length deviation at cage are:It will be on each head rope
Automatic tension balance device oil cylinder stroke is added at cage, in all head ropes, takes automatic tension balance device oil cylinder at cage
The maximum value of stroke, then with the sum of automatic tension balance device oil cylinder stroke subtracts each other at cage on current head rope, as head rope
Rope length degree is restricted and need to be cut to the maximum value of rope length deviation so as to judge whether current head rope steel wire rope needs to cut;
The max methods of automatic tension balance device calculating head rope rope length deviation are at skip bucket:By skip bucket on each head rope
Locate automatic tension balance device oil cylinder stroke to be added, in all head ropes, take automatic tension balance device oil cylinder stroke at skip bucket
Maximum value, then with the sum of automatic tension balance device oil cylinder stroke subtracts each other at skip bucket on current head rope, as head rope rope length
Rope length degree is restricted and need to be cut to the maximum value of deviation so as to judge whether current head rope steel wire rope needs to cut;
(3) computational methods that automatic tension balance device calculates maximum grooving deviation at cage are:
By automatic tension balance device oil cylinder stroke subtracts each other to obtain one group of numerical value at cage on each head rope, tank on current head rope
The difference of automatic tension balance device oil cylinder stroke is subtracted each other divided by is promoted with value minimum in one group of numerical value obtained above at cage
The height inner drum operation number of turns again divided by π, obtains maximum grooving deviation, then compares regulatory requirements, be confirmed whether to need turning
Grooving and the specific data of turning;
The computational methods of the maximum grooving deviation of automatic tension balance device calculating are at skip bucket:
By automatic tension balance device oil cylinder stroke subtracts each other to obtain one group of numerical value at skip bucket on each head rope, dustpan on current head rope
The difference of automatic tension balance device oil cylinder stroke is subtracted each other divided by is promoted with value minimum in one group of numerical value obtained above at bucket
The height inner drum operation number of turns again divided by π, obtains maximum grooving deviation, then compares regulatory requirements, be confirmed whether to need turning
Grooving and the specific data of turning.
It is an advantage of the invention that:It overcomes and blindly throws rope, the defects of experience throws rope, instead of traditional grooving measuring method,
So that grooving diameter difference measurements are more scientific and reasonable.By the measurement data of science, automatic tension balance device is rationally adjusted, really
Head rope (steel wire rope) uniform force is protected, extends the service life of head rope, automatic tension balance device, drum rope groove.Effectively Du
Fuel-displaced serious, the lining pad abrasion of caused by head rope tension is uneven steel wire rope is accelerated absolutely, automatic tension balance device becomes
Situations such as shape.
Specific embodiment
The invention will now be further described with reference to specific embodiments, the advantages and features of the present invention will be with description and
It is apparent.But these embodiments are only exemplary, do not form any restrictions to the scope of the present invention.People in the art
Member it should be understood that without departing from the spirit and scope of the invention can to the details of technical solution of the present invention and form into
Row modifications or substitutions, but these modifications and replacement are each fallen in protection scope of the present invention.
The present invention relates to a kind of head rope rope length, grooving diameter deviation measuring methods, include the following steps:
(1) cage is parked at well head first, shaft bottom parks skip bucket, cage and skip bucket is mounted on each head rope,
An automatic tension balance device is mounted on head rope at each cage and at each skip bucket;Tension at measurement cage is certainly
Dynamic poise device oil cylinder stroke data, and record successively in sequence;The tension self_poise dress at the skip bucket of shaft bottom is measured simultaneously
Oil cylinder stroke data are put, and are recorded successively in sequence;After measurement, by skip hoisting to well head, cage is in shaft bottom, foundation
Same method records out the stroke of automatic tension balance device oil cylinder at skip bucket and cage and records accurately respectively again;
(2) max methods that automatic tension balance device calculates head rope rope length deviation at cage are:It will be on each head rope
Automatic tension balance device oil cylinder stroke is added at cage, in all head ropes, takes automatic tension balance device oil cylinder at cage
The maximum value of stroke, then with the sum of automatic tension balance device oil cylinder stroke subtracts each other at cage on current head rope, as head rope
Rope length degree is restricted and need to be cut to the maximum value of rope length deviation so as to judge whether current head rope steel wire rope needs to cut;
The max methods of automatic tension balance device calculating head rope rope length deviation are at skip bucket:By skip bucket on each head rope
Locate automatic tension balance device oil cylinder stroke to be added, in all head ropes, take automatic tension balance device oil cylinder stroke at skip bucket
Maximum value, then with the sum of automatic tension balance device oil cylinder stroke subtracts each other at skip bucket on current head rope, as head rope rope length
Rope length degree is restricted and need to be cut to the maximum value of deviation so as to judge whether current head rope steel wire rope needs to cut;
Every head rope rope length at two on every head rope automatic tension balance device oil cylinder stroke sum and be equal
, the difference of automatic tension balance device oil cylinder stroke sum is the difference of head rope rope length at every head rope two;
(3) computational methods that automatic tension balance device calculates maximum grooving deviation at cage are:
By automatic tension balance device oil cylinder stroke subtracts each other to obtain one group (at well head and skip bucket) at cage on each head rope
Numerical value, the difference of automatic tension balance device oil cylinder stroke (at well head and skip bucket) is obtained with above-mentioned at cage on current head rope
One group of numerical value in minimum value subtract each other divided by the hoisting depth inner drum operation number of turns again divided by π, obtain maximum grooving deviation,
Then regulatory requirements are compared, are confirmed whether to need turning rope groove and the specific data of turning;
The computational methods of the maximum grooving deviation of automatic tension balance device calculating are at skip bucket:It will be on each head rope at skip bucket
Automatic tension balance device oil cylinder stroke subtracts each other to obtain one group of numerical value (at well head and skip bucket), on current head rope at skip bucket tension from
The difference of dynamic poise device oil cylinder stroke (at well head and skip bucket) is subtracted each other with value minimum in one group of numerical value obtained above, is removed
With the hoisting depth inner drum operation number of turns again divided by π, it obtains maximum grooving deviation, then compares regulatory requirements, be confirmed whether to need
Want turning rope groove and the specific data of turning.
Grooving diameter deviation Computing Principle:For head rope rope compensation amount in hoisting depth, pass through skip bucket on current head rope
It is obtained in the difference of place's automatic tension balance device oil cylinder stroke (at well head and skip bucket) and each head rope minimum in difference
Value is subtracted each other, it is concluded that the maximum deviation of head rope rope compensation amount, that is, run in a hoisting depth and mended between head rope steel wire rope
The maximum deviation number for the amount of repaying.By formula L=π * D*n (L hoisting depths, π pis, D drum diameters, the n operations number of turns), it is obtained
Operate the number of turns.Also with formula LDifference=π * DDifference* n, (maximum of L differences compensation rate between head rope steel wire rope in hoisting depth is partially
Difference, π pis, D differences are drum diameter difference, and n runs the number of turns), D is obtainedDifference, comparing regulation grooving diameter difference should be not more than
0.8mm, if DDifference≤ 0.8mm then meets code requirement, if DDifference> 0.8mm are then calculated and minimum value difference according to same method
Value, is obtained D respectivelyDifferenceValue, and based on minimum value, turning is not carried out according to the D difference of calculating.Table 1 is head rope rope length, grooving
Diameter deviation measuring method calculated examples.
Table 1.