CN108162997B - A kind of railway freight-car whole vertical paving roof and its manufacturing method - Google Patents
A kind of railway freight-car whole vertical paving roof and its manufacturing method Download PDFInfo
- Publication number
- CN108162997B CN108162997B CN201711458724.0A CN201711458724A CN108162997B CN 108162997 B CN108162997 B CN 108162997B CN 201711458724 A CN201711458724 A CN 201711458724A CN 108162997 B CN108162997 B CN 108162997B
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- China
- Prior art keywords
- side width
- seaming
- roof
- roll
- roll mill
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/12—Roofs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Metal Rolling (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
The present invention relates to a kind of railway freight-car whole vertical paving roofs and its manufacturing method, wherein, a kind of whole vertical paving roof of railway freight-car, including the first plate-like side width and second side width, first side width and second side width include level board, the the second angle facade connected with level board inclination and the first angle facade being connect vertically with the second angle facade, the second end of level board described in first side width and second side width is bent into back hook-shape structure, and two are returned hook-shape structure and form back hook type nesting, the protrusion of semi arch used for positioning is provided at first side width closely described time hook-shape structure.The second end of first side width of the invention is connected as one with the second end of second side width by returning the mutually nested form of hook-shape structure, the technological problems such as welded seam bring welding deformation can be eliminated, it is convenient for production line manufacture, prevents leakage accident, guarantees manufacturing quality.
Description
Technical field
The present invention relates to a kind of railway freight-car roof hood, in particular to the whole vertical paving roof of a kind of railway freight-car and its
Manufacturing method.
Background technique
The roof of railway freight-car is usually plate shell and camber beam welding structure, due to being limited by steel plate width, present roof
Plate shell be welded by the muti-piece board group being laterally arranged, since plate shell steel plate is relatively thin, weld seam is more, so the big weldering of welding workload
It stitches quality to be not easy to guarantee, the roof of the car transport vehicle in lorry is exactly this structure, since roof panels shell is sheet metal cross
To composite structure, and car body is longer, seam is more, so complex manufacturing technology, production efficiency are low.Therefore the vehicle of this structure
Top either riveted structure, welding structure in seam crossing are easy to appear quality problems, when problem is serious due to roof leak and
Cause to transport loss of goods.Currently, the roof seepy question of the car transport vehicle in railway freight-car is still to need thoroughly solution
Technical problem certainly.
Summary of the invention
In view of the above-mentioned problems, a kind of simple the object of the present invention is to provide structure and leakproof railway freight-car indulges paving with whole
Roof and its manufacturing method.
To achieve the above object, the invention adopts the following technical scheme: a kind of whole vertical paving roof of railway freight-car, special
Sign is: including the first plate-like side width and second side width, first side width and second side width include level board,
The the second angle facade connected with level board first end inclination and the first folder being connect vertically with the second angle facade
The second end of level board described in angle facade, first side width and second side width is bent into back hook-shape structure, and two
A hook-shape structure that returns forms back hook type nesting, and in first side width, closely described return at hook-shape structure is provided with for fixed
The protrusion of the semi arch of position.
The first angle facade in first side width and second side width is arranged in the protrusion of semi arch
Middle plane in.
A kind of railway freight-car manufacturing method of whole vertical paving roof, includes the following steps, it is characterised in that:
1) railway freight-car production line of whole vertical paving roof, the production of the whole vertical paving roof of railway freight-car are assembled
Line includes that the uncoiling leveling apparatus set gradually from front to back, saddle joint multi-roll mill, seaming swaging multi-roll mill, facade are more
Roller mill, inclined-plane multi-roll mill, roof cutting machine and carrying roller line；
2) uncoiling leveling apparatus, and opening in the first roll bending are provided in the first roll bending of fixed width width and the second roll bending
The lower section of the second roll bending is arranged in volume leveling apparatus, and the roll bending in the first roll bending and the second roll bending is after the smoothing of uncoiling leveling apparatus
Become the first side width and second side width；
3) the first side width extrudes seaming stile by saddle joint multi-roll mill, and second side width is rolled by saddle joint multiple roll
Machine extrudes seaming back hook shape；
4) second side width and the first side width are merged in into same plane before seaming swaging multi-roll mill, and in second side width
Seaming stile be located in the seaming back hook shape in the first side width, seaming stile and seaming are returned using seaming swaging multi-roll mill
Hook-type flattens on the first side width, and it is nested that the first side width and the second end of second side width form stable back hook type, utilizes simultaneously
Seaming swaging multi-roll mill suppresses the protrusion of semi arch on the first side width；
5) facade multi-roll mill suppresses the first angle facade with protrusion positioning on the first side width and second side width；
6) inclined-plane multi-roll mill is with protrusion positioning, on the first side width and second side width for having suppressed the first angle facade
Re-compacted second angle facade out；
7) the vertical paving roof of the single entirety for being cut off roof structure using roof cutting machine is moved ahead on carrying roller line.
The invention adopts the above technical scheme, which has the following advantages: 1, the first side width and second side width of the invention
Second end be connected as one by returning the mutually nested form of hook-shape structure, welded seam bring welding deformation can be eliminated
Equal technological problems are convenient for production line manufacture, prevent leakage accident, guarantee manufacturing quality.2, time hook-shape structure of the invention
Lower plane be planar structure, in order to which inner wall and carline are bonded.3, the present invention closely back hook shape knot on the first side width
The place of structure is provided with the protrusion of semi arch used for positioning, and its first angle facade in the first side width and second side width
Middle plane in, therefore the present invention can not only prevent seaming from loosening, but also can be used as the rolling centre of location, prevent in the operation of rolling
It deviates.4, the production line of the whole vertical paving roof of railway freight-car of the present invention is using uncoiling leveling apparatus by the first roll bending and the
Two roll bendings become the first side width and second side width, are pressed respectively on the first roll bending and the second roll bending using saddle joint multi-roll mill
Seaming stile and seaming back hook shape out are flattened seaming stile and seaming back hook shape in the first side using seaming swaging multi-roll mill
It is nested that stable back hook type is formed on width, suppresses the first angle facade respectively using facade multi-roll mill and inclined-plane multi-roll mill
With the second angle facade, roof structure is cut off finally by roof cutting machine to obtain the vertical paving roof of single entirety, therefore raw
First roll bending and the second roll bending can be directly made as finished product by producing line, and technique is advanced, high degree of automation, thus production efficiency compared with
Height, lower production costs.5, the first side width of the invention is in the lower section of second side width, and seaming stile is on the first side width, seaming
Back hook shape on second side width, arrange up and down to facilitate seaming position to fasten by seaming stile and seaming back hook shape, becomes in seaming
Shape rolling is carried out after one again, makes the design and manufacture that seaming joint technology is simple, facilitates roll mill.
Detailed description of the invention
Fig. 1 is the railway freight-car of the present invention integrally vertical cross-sectional structure schematic diagram for spreading roof；
Fig. 2 is the partial enlargement diagram of the P in Fig. 1；
Fig. 3 is the railway freight-car of the present invention integrally vertical process for making schematic diagram for spreading roof；
Fig. 4 is the schematic top plan view of Fig. 3；
Fig. 5 is the cross-sectional view of A-A in Fig. 3；
Fig. 6 is the cross-sectional view of B-B in Fig. 3；
Fig. 7 is the cross-sectional view of C-C in Fig. 3；
Fig. 8 is the cross-sectional view of D-D in Fig. 3.
Specific embodiment
The present invention is described in detail below with reference to embodiment.
As shown in Fig. 1~2, the invention proposes a kind of whole vertical paving roofs of railway freight-car comprising plate-like the
Side 1 and second side 2, the first side 1 and second side 2 include level board and the inclination connection of level board first end
Second angle facade 16 and the first angle facade 15 being connect vertically with the second angle facade 16, the first side 1 and second side 2
The second end of middle level board is bent into back hook-shape structure 3, and two are returned hook-shape structure 3 and form back hook type nesting, so that whole
Vertical paving roof preventing water leakage, the protrusion 4 for being provided with semi arch used for positioning is closely returned at hook-shape structure 3 in the first side 1.
In above-described embodiment, the first angle facade in the first side 1 and second side 2 is arranged in the protrusion 4 of semi arch
In 15 middle plane, the center that the protrusion 4 of semi arch indulges paving roof as a whole can in roll forming as the centre of location
To side deflection when preventing roll forming.
The present invention also provides a kind of railway freight-car manufacturing methods of whole vertical paving roof comprising following steps:
1) railway freight-car production line of whole vertical paving roof is assembled
As shown in figs. 34, railway freight-car includes the uncoiling set gradually from front to back with the production line of whole vertical paving roof
Leveling apparatus, saddle joint multi-roll mill 5, seaming swaging multi-roll mill 6, facade multi-roll mill 7, inclined-plane multi-roll mill 8, roof
Cutting machine 9 and carrying roller line 10.
2) uncoiling leveling apparatus, and the first roll bending 11 are provided in the first roll bending 11 of fixed width width and the second roll bending 12
In uncoiling leveling apparatus the lower section of the second roll bending 12 is set, the roll bending in the first roll bending 11 and the second roll bending 12 is through uncoiling school
Become the first side 1 and second side 2 after leveling device smoothing.
3) as shown in figure 5, the first side 1 extrudes seaming stile 13 by saddle joint multi-roll mill 5, second side 2 is logical
It crosses saddle joint multi-roll mill 5 and extrudes seaming back hook shape 14.
4) second side 2 and the first side 1 are merged in into same plane, and second side before seaming swaging multi-roll mill 6
Seaming stile 13 in 2 is located in the seaming back hook shape 14 in the first side 1, using seaming swaging multi-roll mill 6 by seaming
Stile 13 and seaming back hook shape 14 flatten on the first side 1, and the second end of the first side 1 and second side 2 forms stable
Back hook type is nested, while suppressing the protrusion 4 of semi arch on the first side 1 using seaming swaging multi-roll mill 6.
5) it as shown in fig. 6, facade multi-roll mill 7 is positioned with protrusion 4, is pressed on to the first side width and second side width connected
Produce the first angle facade 15.
6) as shown in fig. 7, inclined-plane multi-roll mill 8 is positioned with protrusion 4, the first side of the first angle facade 15 will have been suppressed
Re-compacted second angle facade 16 out on width and second side width.At this point, having rolled out the roof structure of continuous length.
7) as shown in figure 8, being held in the palm the vertical paving roof of single entirety that roof structure is cut off using roof cutting machine 9
It moves ahead on roller line 10.
The various embodiments described above are only used for having carried out further specifically the purpose of the present invention, technical scheme and beneficial effects
It is bright, it is not intended to restrict the invention, all within the spirits and principles of the present invention, any modification, equivalent substitution and improvement done
Deng should all be included in the protection scope of the present invention.
Claims (2)
1. a kind of railway freight-car manufacturing method of whole vertical paving roof, which includes plate-like the first side width and second side
Width, first side width and second side width include level board, the second folder with level board first end inclination connection
Angle facade and the first angle facade being connect vertically with the second angle facade, in first side width and second side width
The second end of the level board is bent into back hook-shape structure, and returns hook-shape structure described in two and form back hook type nesting, in institute
State that the first side width is closely described to return the protrusion that semi arch used for positioning is provided at hook-shape structure, which is characterized in that including with
Lower step:
1) railway freight-car production line of whole vertical paving roof, the production line packet of the whole vertical paving roof of railway freight-car are assembled
The uncoiling leveling apparatus set gradually from front to back, saddle joint multi-roll mill, seaming swaging multi-roll mill, facade multiple roll is included to roll
Machine, inclined-plane multi-roll mill, roof cutting machine and carrying roller line；
2) uncoiling leveling apparatus is provided in the first roll bending of fixed width width and the second roll bending, and the uncoiling school in the first roll bending
The lower section of the second roll bending is arranged in leveling device, and the roll bending in the first roll bending and the second roll bending becomes after the smoothing of uncoiling leveling apparatus
First side width and second side width；
3) the first side width extrudes seaming stile by saddle joint multi-roll mill, and second side width passes through saddle joint multi-roll mill pressure
Seaming back hook shape out；
4) second side width and the first side width are merged in into same plane, and stinging in second side width before seaming swaging multi-roll mill
Mouthful stile is located in the seaming back hook shape in the first side width, using seaming swaging multi-roll mill by seaming stile and seaming back hook shape
It flattens on the first side width, it is nested that the first side width and the second end of second side width form stable back hook type, while utilizing seaming
Swaging multi-roll mill suppresses the protrusion of semi arch on the first side width；
5) facade multi-roll mill suppresses the first angle facade with protrusion positioning on the first side width and second side width；
6) inclined-plane multi-roll mill is pressed on the first side width and second side width for having suppressed the first angle facade again with protrusion positioning
Produce the second angle facade；
7) the vertical paving roof of the single entirety for being cut off roof structure using roof cutting machine is moved ahead on carrying roller line.
2. a kind of railway freight-car as described in claim 1 manufacturing method of whole vertical paving roof, it is characterised in that: semi arch
The protrusion be arranged in the middle plane of the first angle facade in first side width and second side width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711458724.0A CN108162997B (en) | 2017-12-28 | 2017-12-28 | A kind of railway freight-car whole vertical paving roof and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711458724.0A CN108162997B (en) | 2017-12-28 | 2017-12-28 | A kind of railway freight-car whole vertical paving roof and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108162997A CN108162997A (en) | 2018-06-15 |
| CN108162997B true CN108162997B (en) | 2019-05-14 |
Family
ID=62519062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711458724.0A Active CN108162997B (en) | 2017-12-28 | 2017-12-28 | A kind of railway freight-car whole vertical paving roof and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108162997B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3815296A (en) * | 1973-01-16 | 1974-06-11 | Stanray Corp | Seamed joint for railway car roof sheets |
| SU1289726A1 (en) * | 1985-09-10 | 1987-02-15 | Коломенский тепловозостроительный завод им.В.В.Куйбышева | Packing belt for butt joint of vehicle detachable cover |
| JP2000351366A (en) * | 1999-06-10 | 2000-12-19 | Araco Corp | Hanged ceiling of vehicle |
| DE102006060140A1 (en) * | 2006-12-18 | 2008-06-19 | Gbm Gleisbaumechanik Brandenburg/H. Gmbh | Rail vehicle for running on tracks has freight wagons and rail running gear for holding a system of machines for mechanical processing of rails on a track |
| CN202175057U (en) * | 2011-08-04 | 2012-03-28 | 南车眉山车辆有限公司 | Fold line shaped roof of box wagon |
| CN102336198A (en) * | 2011-08-04 | 2012-02-01 | 南车眉山车辆有限公司 | Dog-legged roof for railway boxcars |
-
2017
- 2017-12-28 CN CN201711458724.0A patent/CN108162997B/en active Active
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| Publication number | Publication date |
|---|---|
| CN108162997A (en) | 2018-06-15 |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190529 Address after: 161002 Qigihar City, Heilongjiang province Tiefeng District Plant Road No. 36 Patentee after: CRRC QIQIHAR VEHICLE CO., LTD. Address before: 100072 No. 1 Zhangguozhuangjia, Fengtai District, Beijing Patentee before: Beijing Zhongche 27 Vehicles Co. Ltd. |