CN108158452B - Apparatus and method for seamless splicing of bathtub skirts and bodies - Google Patents
Apparatus and method for seamless splicing of bathtub skirts and bodies Download PDFInfo
- Publication number
- CN108158452B CN108158452B CN201810205644.2A CN201810205644A CN108158452B CN 108158452 B CN108158452 B CN 108158452B CN 201810205644 A CN201810205644 A CN 201810205644A CN 108158452 B CN108158452 B CN 108158452B
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- Prior art keywords
- splicing
- skirt
- bathtub
- seamless
- pressing
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Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000003872 anastomosis Effects 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002023 wood Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 4
- 239000004831 Hot glue Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/16—Devices for fastening baths to floors or walls; Adjustable bath feet ; Lining panels or attachments therefor
- A47K3/161—Bathtub aprons
Landscapes
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a device and a method for seamless splicing of a bathtub skirt and a bathtub body, wherein the device comprises a working platform, a plurality of first pressing pieces and fastening mechanisms, wherein the first pressing pieces and the fastening mechanisms are arranged on the working platform; the first pressing piece is in contact with the skirt edge and used for adjusting the anastomosis degree of the splicing seam of the skirt edge, and the fastening mechanism is used for fastening the skirt edge and the body together during splicing. And the seamless splicing is completed by utilizing the device through the splicing debugging step and the debugging step. The invention has the advantages of convenient operation and simple process, and the splicing seams are highly matched, the surface of the splicing position is smooth, the production cost increased by the need of repairing the splicing seams in the later period is reduced, and the seamless splicing is truly realized.
Description
Technical Field
The invention belongs to the field of sanitary ware manufacturing, and particularly relates to a device and a method for seamless splicing of a bathtub skirt and a bathtub body.
Background
At present, an acrylic bathtub with a bathtub body and a skirt edge which are arranged together is popular with consumers due to the advantages of attractive appearance, simple construction and installation, convenient daily maintenance and the like; but also because the body and shirt rim two parts splice and form, the bathtub wholly has visible piece in the concatenation department, and the user is easy to collect dirty and hardly washs in daily use piece, and serious piece fracture can appear, seriously influences pleasing to the eye and use.
At present, the processing aiming at the bathtub seam mainly comprises polishing, filling, paint spraying and the like; although there are seamless products in the market in which bathtub and skirt are completely combined, some of them have complex treatment process and high investment; some have chromatic aberration; some filling traces are visible, and some defects such as cracks, air bubbles, paint stripping and the like appear in long-time use, so that the attractiveness and the use are affected. The invention designs a device for seamless splicing of the bathtub skirt and the body, and a method for realizing seamless splicing can be realized rapidly through the device.
Disclosure of Invention
In view of the above, the present invention proposes an apparatus and method for seamless splicing of a bathtub skirt and a body.
The technical aim is achieved, and the technical effects are achieved by the following technical scheme:
the device for seamless splicing of the bathtub skirt and the body comprises a working platform, a plurality of first pressing pieces and fastening mechanisms, wherein the first pressing pieces and the fastening mechanisms are arranged on the working platform; the first pressing piece is in contact with the skirt edge and used for adjusting the anastomosis degree of the splicing seam, and the fastening mechanism is used for fastening the skirt edge and the body together during splicing.
As a further improvement of the invention, the first pressing piece comprises a rectangular top block, a supporting base and a first screw rod; the support base is a bending piece, one side of the support base is fixed on the working platform, and the other side of the support base is provided with a support point connected with the first screw; one end of the first screw rod, which is close to the bathtub, is connected with the rectangular top block, and the rectangular top block is adjusted by the first screw rod to act on the skirt edge to adjust the anastomosis degree of the splice joint.
As a further development of the invention, the first hold-down elements are arranged along the periphery of the bathtub placed on the work platform, the distance between two adjacent first hold-down elements being 150-200mm.
As a further improvement of the invention, the bathtub comprises a second pressing piece arranged between two adjacent first pressing pieces, wherein the second pressing piece comprises a metal sheet inserted between the contact surface of the bathtub and the working platform and a second screw rod vertically connected with the metal sheet.
As a further improvement of the invention, the surface of the metal sheet is in a mirror structure.
As a further improvement of the invention, the fastening mechanism comprises a skirt edge pressing plate and at least two tightening belts, wherein the skirt edge pressing plate is placed on the top surface during splicing, and the tightening belts integrally fix the skirt edge pressing plate, the body and the skirt edge together.
The method for performing seamless splicing by using the device comprises the following steps:
splicing and debugging: splicing and debugging the body and the skirt edge by adopting the device until the splicing seam has no gap at the outer side of the bathtub, and marking the length of the stretching strap;
and a splicing step: and loosening the device, smearing a proper amount of cementing agent on the splicing surface of the body or the skirt, re-cementing the body or the skirt together, and fixing by using a fastening mechanism, wherein the tightening belt stretches to the original marking position until the cementing agent is solidified during fixing.
As a further improvement of the invention, the splicing and debugging step comprises the step of connecting the wood block with the skirt of the bathtub by adopting hot melt adhesive, wherein the wood block is positioned at an included angle formed by the skirt and the body.
As a further improvement of the invention, the first pressing piece in the splicing and debugging step is according to the following
The size of the gap of the splice seam shown on the metal sheet on the second pressing piece adjusts the direction of force acting on the bathtub skirt
And the distance moved.
The invention has the beneficial effects that: the device designed by the invention is used for seamless splicing of the bathtub skirt and the bathtub body, is convenient to operate and simple in process, and the splicing seams are highly matched, so that the surface of the splicing position is smooth, the production cost increased by the need of repairing the splicing seams in the later period is reduced, and the seamless splicing is truly realized.
Drawings
FIG. 1 is a schematic perspective view of the device of the present invention without the fastening mechanism;
FIG. 2 is a schematic plan view of the device of the present invention without the fastening mechanism;
the upper part and the lower part of fig. 3 are respectively a top view and a schematic section of the first pressing piece;
the upper part and the lower part of fig. 4 are respectively a top view and a schematic section of the second pressing piece;
FIG. 5 is a top view of the skirt hold-down plate;
FIG. 6 is a schematic perspective view of the apparatus of the present invention when spliced;
FIG. 7 is a schematic illustration of the first hold down member acting on the splice joint during the debugging process;
wherein: 1-working platform, 2-first compressing piece, 201-rectangular top block, 202-supporting base, 203-first screw rod, 3-second compressing piece, 301-metal sheet, 302-second screw rod, 204, 303-rotating hand wheel, 4-tightening belt, 5-skirt edge compressing plate, 6-body, 7-skirt edge and 8-wood block.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
For simplicity of description, the "skirt" and "body" are abbreviated herein as "bathtub skirt" and "bathtub body", respectively; the first and second parts are just for distinguishing the same parts installed at different positions, and are not in sequence. The principle of application of the invention is described in detail below with reference to the accompanying drawings.
The invention performs seamless splicing on the bathtub skirt 7 and the bathtub body 6 by the device shown in figures 1-7, wherein the splicing process comprises two steps of splicing debugging and splicing.
The device comprises a workbench surface for placing a bathtub skirt 7 and a body 6, a plurality of first pressing pieces 2 and a fastening mechanism, wherein the first pressing pieces 2 and the fastening mechanism are arranged on the workbench 1; the first pressing piece 2 is in contact with the skirt edge 7 and used for adjusting the anastomosis degree of the skirt edge splicing seam during splicing, and the fastening mechanism is used for fastening the skirt edge 7 and the body 6 together during splicing.
The first pressing member 2 shown in fig. 3 is a schematic view including a rectangular top block 201, a support base 202 and a first screw 203; the supporting base 202 is a bending piece, one side of the supporting base is fixed on the working platform 1, and the other side of the supporting base is provided with a supporting point connected with the first screw 203; one end of the first screw 203, which is close to the bathtub, is connected with the rectangular top block 201, the other end of the first screw 203 is connected with the rotary hand wheel 204, and the degree of fit of the rectangular top block 201 on the skirt 7 at the position of the adjustment joint is adjusted by rotating the rotary hand wheel 204 at the other end of the first screw 203. The device can also use push-pull type quick clamp to replace the supporting base 202, the screw 203 and the rotating hand wheel 204.
In the device of the invention, a working platform 1 with the diameter of 2.1 multiplied by 1.2m is adopted, the first pressing pieces 2 are arranged along the periphery of a bathtub placed on the working platform 1, and the distance between two adjacent first pressing pieces 2 is 150-200mm. The rectangular top block 201 contacted with the skirt 7 adopts a POM plastic top block, the material has higher strength, and compared with a metal material, the material is not easy to damage ceramic or glaze on the surface of the bathtub, and the material is not adhered to the joint surface of the bathtub by the adhesive.
Because the splice seam is located the lower extreme, the clearance size in gap is difficult for observing, consequently set up the second that is used for observing the splice seam and compress tightly piece 3, second compress tightly piece 3 not link to each other with work platform 1. The second pressing member 3 shown in fig. 4 comprises a metal sheet 301 inserted between the contact surfaces of the bathtub and the working platform 1 and a second screw rod 302 vertically connected with the metal sheet 301, wherein the surface of the metal sheet 301 is in a mirror surface structure, when the metal sheet 301 is inserted into a gap between the skirt 7 and the body 6, the other end of the metal sheet 301 is fixed on the second screw rod 302, so that the metal sheet 301 forms a certain included angle with the horizontal plane, and an operator can observe the size of the gap through reflected light. And almost the sheet is inevitably bent in the process, a concave mirror capable of amplifying the size of the gap is formed, and the amplifying effect can be adjusted by rotating the hand wheel 303 on the second screw 302 to adjust the bending degree of the metal sheet 301. In one embodiment of the present invention, the metal sheet 301 is a stainless steel plate with a thickness of 3mm, and the metal mirror surface is close to a silver mirror surface relative to other metals, so that the operator can observe the metal mirror surface conveniently.
Therefore, in the step of splicing and debugging, the relative position of the skirt 7 to the body 6 can be continuously adjusted by the first pressing piece 2 through the rotating hand wheel 204 at the other end of the screw under the auxiliary action of the second pressing piece 3 until the outer sides of the two parts are completely matched without any gap. In the debugging step, the gap of the splicing seam is changed as shown in fig. 7, and in the process, the fastening device is not only used for integrally fixing the skirt edge 7 and the body 6 on the working platform 1, but also used for recording the adjusting degree so as to facilitate the next splicing operation.
The fastening mechanism comprises a skirt hold-down plate 5 and at least two tightening straps 4, as shown in fig. 5-6. During splicing, the pressing plate is placed on the top surface, the tightening belt 4 integrally fixes the skirt edge pressing plate 5, the body 6 and the skirt edge 7 together, the length of the tightening belt 4 is continuously adjusted according to the adjustment of the size of the gap of the first pressing piece 2 until the splicing seam is free of any gap at the outer side of the bathtub, and the telescopic length of the tightening belt 4 is marked.
And in the formal splicing process, firstly loosening the fastening machine and the first pressing piece 2 in the device, smearing a proper amount of cementing agent on the splicing surface of the body 6 or the skirt 7, then re-cementing the fastening machine and the skirt together, and then re-fixing the fastening machine by using the fastening mechanism, wherein the fastening machine is used for adjusting the tightening belt 4 to stretch to the original mark position and keeping the state until the cementing agent is solidified and loosened, and taking down the spliced bathtub from the device to finish the subsequent splicing seam-beautifying process.
In this splicing process, the tightening belt 4 used for the marking is a broad-band belt having a particularly high strength but a small elastic expansion ratio.
In order to facilitate the later splicing process, the seam is anastomotic and smoother, and in the splicing debugging step, the method comprises the step of connecting the wood block 8 with the bathtub skirt 7 by adopting hot melt adhesive, wherein the wood block 8 is positioned at an included angle formed by the skirt 7 and the body 6 so as to play a role in positioning.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A device for seamless splicing of a bathtub skirt and a body, characterized in that: comprises a working platform (1), a plurality of first compacting pieces (2) and a fastening mechanism which are arranged on the working platform (1); the first pressing piece (2) is contacted with the skirt edge (7) and used for adjusting the anastomosis degree of the splicing seam, the fastening mechanism is used for fastening the skirt edge (7) and the body (6) together during splicing, and meanwhile, the fastening mechanism is used for recording the adjustment degree of the first pressing piece (2) so as to facilitate the next splicing operation;
the device also comprises second pressing pieces (3) arranged between two adjacent first pressing pieces (2), wherein each second pressing piece (3) comprises a metal sheet (301) inserted between the contact surfaces of the bathtub and the working platform (1) and a second screw rod (302) vertically connected with the metal sheet;
the first pressing piece (2) comprises a rectangular top block (201), a supporting base (202) and a first screw rod (203); the supporting base (202) is a bending piece, one side of the supporting base is fixed on the working platform (1), and the other side of the supporting base is provided with a supporting point connected with the first screw (203); one end of the first screw rod (203) close to the bathtub is connected with the rectangular top block (201), and the first screw rod (203) is used for adjusting the anastomosis degree of the rectangular top block (201) acting on the skirt edge (7) to adjust the splicing seam;
the fastening mechanism comprises a skirt edge pressing plate (5) and at least two tightening belts (4).
2. The apparatus for seamless splicing of a bathtub skirt and body according to claim 1, wherein: the first pressing pieces (2) are arranged along the periphery of the bathtub placed on the working platform (1), and the distance between two adjacent first pressing pieces (2) is 150-200mm.
3. The apparatus for seamless splicing of a bathtub skirt and body according to claim 2, wherein: the surface of the metal sheet (301) is in a mirror structure.
4. The apparatus for seamless splicing of a bathtub skirt and body according to claim 1, wherein: during splicing, the skirt edge pressing plate (5) is placed on the top surface, and the tightening belt (4) integrally fixes the skirt edge pressing plate (5), the body (6) and the skirt edge (7) together.
5. A method of seamless splicing using the apparatus for seamless splicing of a bathtub skirt and a body of any of claims 1-4, comprising:
splicing and debugging: splicing and debugging the body (6) and the skirt (7) by adopting the device until the splicing seam has no gap at the outer side of the bathtub, and marking the telescopic length of the tightening belt (4);
and a splicing step: and (3) loosening the device, smearing a proper amount of cementing agent on the splicing surface of the body (6) or the skirt (7), re-cementing the body and the skirt together, and fixing by using a fastening mechanism, wherein when the body is fixed, the tightening belt (4) stretches to the original mark position until the cementing agent is solidified.
6. The seamless splicing method according to claim 5, wherein: in the splicing and debugging step, a wood block (8) is connected with a bathtub skirt (7) by adopting hot melt adhesive, and the wood block (8) is positioned at an included angle formed by the skirt (7) and the body (6).
7. The seamless splicing method according to claim 5, wherein: in the splicing and debugging step, the first pressing piece (2) adjusts the direction of force and the moving distance of the bathtub skirt (7) according to the gap size of the splicing seam shown on the metal sheet (301) on the second pressing piece (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810205644.2A CN108158452B (en) | 2018-03-13 | 2018-03-13 | Apparatus and method for seamless splicing of bathtub skirts and bodies |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810205644.2A CN108158452B (en) | 2018-03-13 | 2018-03-13 | Apparatus and method for seamless splicing of bathtub skirts and bodies |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108158452A CN108158452A (en) | 2018-06-15 |
| CN108158452B true CN108158452B (en) | 2023-10-27 |
Family
ID=62511990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810205644.2A Active CN108158452B (en) | 2018-03-13 | 2018-03-13 | Apparatus and method for seamless splicing of bathtub skirts and bodies |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108158452B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02132490U (en) * | 1989-04-07 | 1990-11-02 | ||
| JPH0416988U (en) * | 1990-06-01 | 1992-02-12 | ||
| JPH0871014A (en) * | 1994-09-08 | 1996-03-19 | Inax Corp | Fixing structure for bathtub apron |
| JPH0998895A (en) * | 1995-10-06 | 1997-04-15 | Sekisui Chem Co Ltd | Apron fitting structure for bathtub |
| JP2000262424A (en) * | 1999-03-17 | 2000-09-26 | Inax Corp | Attaching structure of bathtub apron |
| JP2004329638A (en) * | 2003-05-09 | 2004-11-25 | Chofu Seisakusho Co Ltd | Unit bath |
| KR100699534B1 (en) * | 2006-03-10 | 2007-03-23 | 주식회사 새턴바스 | A constructing structure and method of bath |
| KR20070082116A (en) * | 2006-02-15 | 2007-08-21 | 주식회사 제이리빙 | Apron for bath tube |
| JP2011067443A (en) * | 2009-09-25 | 2011-04-07 | Panasonic Electric Works Co Ltd | Mounting structure of apron in bathroom |
| CN102406472A (en) * | 2010-09-21 | 2012-04-11 | 苏州科逸住宅设备股份有限公司 | Bathtub skirt |
| CN102641090A (en) * | 2012-04-10 | 2012-08-22 | 科勒(中国)投资有限公司 | Method for gluing independent acrylic bathtub and skirt |
| CN205162894U (en) * | 2015-12-16 | 2016-04-20 | 佛山市浪鲸洁具有限公司 | A bathtub that is used for mounting structure of side shirt rim and uses its installation |
-
2018
- 2018-03-13 CN CN201810205644.2A patent/CN108158452B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02132490U (en) * | 1989-04-07 | 1990-11-02 | ||
| JPH0416988U (en) * | 1990-06-01 | 1992-02-12 | ||
| JPH0871014A (en) * | 1994-09-08 | 1996-03-19 | Inax Corp | Fixing structure for bathtub apron |
| JPH0998895A (en) * | 1995-10-06 | 1997-04-15 | Sekisui Chem Co Ltd | Apron fitting structure for bathtub |
| JP2000262424A (en) * | 1999-03-17 | 2000-09-26 | Inax Corp | Attaching structure of bathtub apron |
| JP2004329638A (en) * | 2003-05-09 | 2004-11-25 | Chofu Seisakusho Co Ltd | Unit bath |
| KR20070082116A (en) * | 2006-02-15 | 2007-08-21 | 주식회사 제이리빙 | Apron for bath tube |
| KR100699534B1 (en) * | 2006-03-10 | 2007-03-23 | 주식회사 새턴바스 | A constructing structure and method of bath |
| JP2011067443A (en) * | 2009-09-25 | 2011-04-07 | Panasonic Electric Works Co Ltd | Mounting structure of apron in bathroom |
| CN102406472A (en) * | 2010-09-21 | 2012-04-11 | 苏州科逸住宅设备股份有限公司 | Bathtub skirt |
| CN102641090A (en) * | 2012-04-10 | 2012-08-22 | 科勒(中国)投资有限公司 | Method for gluing independent acrylic bathtub and skirt |
| CN205162894U (en) * | 2015-12-16 | 2016-04-20 | 佛山市浪鲸洁具有限公司 | A bathtub that is used for mounting structure of side shirt rim and uses its installation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108158452A (en) | 2018-06-15 |
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