CN108155258B - A kind of thin-film solar cells flexible substrate that corrosion resistance is strong - Google Patents

A kind of thin-film solar cells flexible substrate that corrosion resistance is strong Download PDF

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Publication number
CN108155258B
CN108155258B CN201711405855.2A CN201711405855A CN108155258B CN 108155258 B CN108155258 B CN 108155258B CN 201711405855 A CN201711405855 A CN 201711405855A CN 108155258 B CN108155258 B CN 108155258B
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lining
flexible substrate
thin
film solar
corrosion resistance
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CN108155258A (en
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朱桂林
朱振霄
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Shenzhen Jingheng Optoelectronic Technology Co ltd
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Suzhou Jiayida Electrical Appliances Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/036Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
    • H01L31/0392Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
    • H01L31/03926Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate comprising a flexible substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices
    • H01G9/2095Light-sensitive devices comprising a flexible sustrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/0445PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/542Dye sensitized solar cells

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Photovoltaic Devices (AREA)

Abstract

This case is related to a kind of thin-film solar cells flexible substrate that corrosion resistance is strong, including the first lining and the second lining;First lining contains polymethyl methacrylate, quartz fibre, perfluoroalkyl ethanol, pentaerythritol stearate;Second lining contains polycarbonate, polyimides, tantalum powder, salicylic acid isooctyl ester, trichlorosilane;First lining and the second lining are prepared respectively, are then squeezed fusion and are obtained flexible substrate;Thin-film solar cells flexible substrate corrosion resistance provided by the present invention is strong, performance is stable, long service life, it can be used in loading a variety of photoelectric conversion thin-film materials such as silicon substrate class, compounds and dye sensitization, and there is preferable incident photon-to-electron conversion efficiency, preparation process simple possible simultaneously, is with a wide range of applications.

Description

A kind of thin-film solar cells flexible substrate that corrosion resistance is strong
Technical field
The invention belongs to area of solar cell, and in particular to a kind of thin-film solar cells flexible liner that corrosion resistance is strong Bottom.
Background technique
It is distinguished from the maturity of manufacture of solar cells technology, solar battery can be divided into: crystal silicon solar electricity Pond and thin-film solar cells.Crystal silicon solar energy battery be built upon high quality single crystal silicon material and it is relevant it is a series of at On the basis of ripe Treatment technique for processing, due to the relatively stable maturation of its technology, photoelectric conversion efficiency is high, at present in occupation of 80% with On solar battery market, but the use cost of crystal silicon solar energy battery is very high, and photovoltaic power generation use cost is about 1.18 yuan/degree, much larger than 0.5 yuan/degree of coal electricity.Compared with crystal silicon solar energy battery, thin-film solar cells mostly uses non- The thin-film materials such as crystal silicon, polysilicon membrane or indium cadmium selenide realize photoelectric conversion, material utilization amount is few, cheap, production from Dynamicization degree is high, greatly reduces cost in raw material and manufacturing process.
More important point is that flexible substrate can be used in thin-film solar cells, greatly expands solar battery Application range provides broader space for the development of solar battery.Currently, flexible liner selected by thin film solar cell Bottom includes flexible metal foil (such as stainless steel substrates) and polymer film (such as polyimide material).Flexible thin-film solar cell Component will receive natural environment influence, the especially substrate of carrying Heterolamellar photovoltaic conversion film in use in the natural environment outdoors Always suffer erosion at first, and the corrosion resistance of substrate height is to entire thin-film solar cells service life, product quality Most important, the corrosion resistance of the flexible substrate of thin-film solar cells is all not satisfactory in the prior art.
Summary of the invention
Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a kind of film sun that corrosion resistance is strong It can cell flexible substrate.
The present invention provides a kind of thin-film solar cells flexible substrates that corrosion resistance is strong, including the first lining and second Lining;First lining contains polymethyl methacrylate, quartz fibre, perfluoroalkyl ethanol, pentaerythritol stearate; Second lining contains polycarbonate, polyimides, tantalum powder, salicylic acid isooctyl ester, trichlorosilane;First lining and Two linings are prepared respectively, are then squeezed fusion and are obtained flexible substrate.
Preferably, the parts by weight of each component are as follows in first lining:
Wherein, the perfluoroalkyl ethanol contains in perfluoro hexyl ethyl alcohol, perfluoro octyl ethanol and perfluoro decyl ethyl alcohol It is one or more.
Preferably, the parts by weight of each component are as follows in second lining:
Wherein, the purity of the tantalum powder is greater than 99.99%.
Preferably, the thickness of first lining is at 80-100 μm.
Preferably, the thickness of second lining is at 150-180 μm.
Preferably, the operation temperature for squeezing fusion is 170-175 DEG C, and the time was at 5-8 seconds.
Preferably, the thickness of the flexible substrate is at 200-300 μm.
Elaboration to the present invention and its advantages: thin-film solar cells flexible substrate provided by the present invention is corrosion-resistant Property it is strong, translucency is good, performance is stable, long service life, can be used in loading silicon substrate class, compounds and dye sensitization etc. more Kind photoelectric conversion thin-film material, and there is preferable incident photon-to-electron conversion efficiency, while preparation process simple possible, have and widely answers Use prospect;Two layers of lining is fused to flexible substrate using instantaneous high-temperature integration technology by the fexible film in the present invention, is being guaranteed Flexible bottom layer heat surely, under the premise of smooth, moisture-resistant characteristic greatly increases the toughness, corrosion resistance and translucency of substrate, together When significantly increase the indices of substrate all;Wherein select polymethyl methacrylate, quartz fine in the first lining Raw material, is passed through spin coating, printing or spray by four kinds of dimension, perfluoroalkyl ethanol and pentaerythritol stearate components after mixing The mode of painting forms the film of micron level, and the quartz fibre of high-purity can increase the toughness and intensity of film, be not easy it Jackknifing, quartzy physics and chemical property, which are stablized, has good resistance to ultraviolet and acid and alkali corrosion, in the first lining system with The collective effect of perfluoroalkyl ethanol and pentaerythritol stearate extends entire lining while guaranteeing translucency Service life;Two kinds of resin materials of polycarbonate and polyimides are mainly used in second lining to mix, and are inserted ultra-pure Tantalum powder, under salicylic acid isooctyl ester and trichlorosilane collective effect, tantalum powder can be blended in completely among the second lining, be allowed to With good corrosion resistance.
Specific embodiment
The present invention will be further described in detail below with reference to the embodiments, to enable those skilled in the art referring to specification Text can be implemented accordingly.
Embodiment 1
The preparation process of thin-film solar cells flexible substrate involved in the present invention is following, and (all operations are under vacuum Complete):
(1) on the glass substrate spin coating by 65 parts by weight polymethyl methacrylates, 10 parts by weight quartz fibres, 16 weight First lining of part perfluoroalkyl ethanol and 8 parts by weight pentaerythritol stearates composition, thickness is at 95 μm or so, at 60 DEG C It is dry;
(2) on another glass substrate spin coating by 45 weight part polycarbonates, 30 parts by weight polyimides, 8 parts by weight tantalums Second lining of powder, 6 parts by weight salicylic acid isooctyl esters and 16 parts by weight trichlorosilanes composition, thickness are done at 60 DEG C at 170 μm It is dry;
(3) it at a high temperature of 170 DEG C, merges the first lining and the first lining to obtain the flexible backing layer with a thickness of 250 μm.
Copper indium selenide flexible thin-film solar cell is further prepared on flexible backing layer according to routine techniques.
Embodiment 2
The preparation process of thin-film solar cells flexible substrate involved in the present invention is following, and (all operations are under vacuum Complete):
(1) on the glass substrate spin coating by 60 parts by weight polymethyl methacrylates, 8 parts by weight quartz fibres, 15 weight First lining of part perfluoroalkyl ethanol and 5 parts by weight pentaerythritol stearates composition, thickness is at 90 μm or so, at 60 DEG C It is dry;
(2) on another glass substrate spin coating by 40 weight part polycarbonates, 25 parts by weight polyimides, 6 parts by weight tantalums Second lining of powder, 4 parts by weight salicylic acid isooctyl esters and 15 parts by weight trichlorosilanes composition, thickness are done at 60 DEG C at 160 μm It is dry;
(3) it at a high temperature of 170 DEG C, merges the first lining and the first lining to obtain the flexible backing layer with a thickness of 240 μm.
Embodiment 1 is adjusted in the range of present invention limitation, according to routine techniques in flexible backing layer enterprising one Copper indium selenide flexible thin-film solar cell is prepared in step.
Comparative example 1
Spin coating is by 75 parts by weight polymethyl methacrylates, 10 parts by weight quartz fibres, 16 parts by weight on the glass substrate Perfluoroalkyl ethanol, 8 parts by weight pentaerythritol stearates, 40 weight part polycarbonates, 25 parts by weight polyimides, 6 weight The flexible substrate of part tantalum powder, 4 parts by weight salicylic acid isooctyl esters and 15 parts by weight trichlorosilanes composition, thickness is at 250 μm or so, 60 It is dry at DEG C, copper indium selenide flexible thin-film solar cell is further prepared on flexible substrates according to routine techniques.
Comparative example 2
Quartz fibre in (1) the step of embodiment 1 is replaced with the colourless silica white last reign of a dynasty, remaining forms and prepares and embodiment 1 is identical.
Comparative example 3
The polymethyl methacrylate of pentaerythritol stearate identical weight in (1) the step of embodiment 1 is replaced, Remaining forms and prepares same as Example 1.
Comparative example 4
The polyimides of polycarbonate identical weight in (2) the step of embodiment 1 is replaced, remaining composition and preparation with Embodiment 1 is identical.
Comparative example 5
The titanium valve of tantalum powder identical weight in (2) the step of embodiment 1 is replaced, remaining forms and prepares and embodiment 1 It is identical.
Comparative example 6
The polyimides of salicylic acid isooctyl ester identical weight in (2) the step of embodiment 1 is replaced, remaining composition and system It is standby same as Example 1.
Comparative example 7
Commercially available copper indium selenide flexible thin-film solar cell and its flexible substrate.
The light transmittance of each flexible substrate and copper indium selenide prepared therefrom in testing example 1-2 and comparative example 1-7 respectively Then flexible substrate is carried out etching operation by the incident photon-to-electron conversion efficiency of flexible thin-film solar cell in ageing oven, carrying out Prepare copper indium selenide flexible thin-film solar cell again in the flexible substrate of etching operation, wherein extent of corrosion in natural ring In border quite using 3 years, the light transmittance of each flexible substrate and the incident photon-to-electron conversion efficiency of solar battery are tested respectively;It is each soft Property substrate and corresponding flexible thin-film solar cell made three batches, every batch of includes the sample of 20-25 same process production Product, each sample carry out light transmittance and efficiency test, average after removing wherein abnormal data, are reported in Table 1 below respectively.
Can clearly it be found out by the data in table 1, according to prepared by (i.e. embodiment 1 and embodiment 2) of the invention The translucency of flexible substrate reaches 94% or more, and copper indium selenide flexible thin-film solar cell efficiency reaches 18% or more, just There is advantage very outstanding for the country, after carrying out simulation nature and corroding operation in 3 years, no matter light transmittance or efficiency It does not reduce significantly, especially photoelectric conversion efficiency remains to maintain near 18%, illustrate that corrosion resistance of the present invention is good, Properties of product are stablized, long using the time;The flexible substrate of two steps fusion will be needed only to be mixed with respective raw material in comparative example 1 and one The transfer efficiency of step preparation, light transmittance and battery is substantially reduced compared with embodiment 1, and the product after etching operation Can decline it is obvious, illustrate in the present invention with the method for high temperature moment fusion preparation flexible substrate to the translucency of substrate and corrosion-resistant Property etc. plays a significant role, while also having a major impact to the transformation efficiency of final solar battery product;Comparative example 2-6 difference Component in first lining and second layer lining is adjusted and changed, it can be found that once change any component, The corrosion resistance of flexible bottom layer can all decline, and it is significant show as its light transmittance decline before and after carrying out etching operation, and by it The photoelectric conversion efficiency of the hull cell of preparation is lower, the thin film solar electricity especially prepared with flexible substrate after etching operation The efficiency in pond is extremely low, this illustrates that each component in each lining produces synergistic effect in entire substrate system, only passes through that This interaction could effectively enhance its corrosion resistance;Compared by the test result of embodiment 1 and comparative example 7, Ke Yifa Existing, the corrosion resistance of flexible substrate prepared by the present invention improves a lot compared with similar product.
Table 1
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details.

Claims (6)

1. a kind of thin-film solar cells flexible substrate that corrosion resistance is strong, which is characterized in that served as a contrast including the first lining and second Layer;First lining contains polymethyl methacrylate, quartz fibre, perfluoroalkyl ethanol, pentaerythritol stearate;Institute It states the second lining and contains polycarbonate, polyimides, tantalum powder, salicylic acid isooctyl ester, trichlorosilane;First lining and second Lining is prepared respectively, is then squeezed fusion and is obtained flexible substrate;The operation temperature for squeezing fusion is 170-175 DEG C, the time At 5-8 seconds.
2. flexible substrate according to claim 1, which is characterized in that the parts by weight of each component are such as in first lining Under:
Wherein, the perfluoroalkyl ethanol contains one of perfluoro hexyl ethyl alcohol, perfluoro octyl ethanol and perfluoro decyl ethyl alcohol Or it is a variety of.
3. flexible substrate according to claim 1, which is characterized in that the parts by weight of each component are such as in second lining Under:
Wherein, the purity of the tantalum powder is greater than 99.99%.
4. flexible substrate according to claim 1, which is characterized in that the thickness of first lining is at 80-100 μm.
5. flexible substrate according to claim 1, which is characterized in that the thickness of second lining is at 150-180 μm.
6. flexible substrate according to claim 1, which is characterized in that the thickness of the flexible substrate is at 200-300 μm.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101044205A (en) * 2004-10-22 2007-09-26 出光兴产株式会社 Polycarbonate-based light-diffusing resin composition
CN101918619A (en) * 2008-01-08 2010-12-15 特来德斯通技术公司 Highly electrically conductive surfaces for electrochemical applications
CN103606633A (en) * 2013-11-28 2014-02-26 电子科技大学 Organic electroluminescence and photovoltaic integration device and manufacturing method

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130203203A1 (en) * 2010-09-30 2013-08-08 Kiyomi Uenomachi Manufacturing method for flexible solar cell modules

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101044205A (en) * 2004-10-22 2007-09-26 出光兴产株式会社 Polycarbonate-based light-diffusing resin composition
CN101918619A (en) * 2008-01-08 2010-12-15 特来德斯通技术公司 Highly electrically conductive surfaces for electrochemical applications
CN103606633A (en) * 2013-11-28 2014-02-26 电子科技大学 Organic electroluminescence and photovoltaic integration device and manufacturing method

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Address after: 518000 Room 6-207, No. 20, Longfeng Industrial Park, Xikeng Community, Fucheng Street, Longhua District, Shenzhen, Guangdong, China

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