CN108152332A - Disposable oxygen sensor - Google Patents

Disposable oxygen sensor Download PDF

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Publication number
CN108152332A
CN108152332A CN201711316953.9A CN201711316953A CN108152332A CN 108152332 A CN108152332 A CN 108152332A CN 201711316953 A CN201711316953 A CN 201711316953A CN 108152332 A CN108152332 A CN 108152332A
Authority
CN
China
Prior art keywords
cylinder
spring
end cap
oxygen
lambda sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711316953.9A
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Chinese (zh)
Inventor
李涛
张海涛
袁瑞廷
李志鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing University of Aeronautics and Astronautics
Army Engineering University of PLA
Original Assignee
Nanjing University of Aeronautics and Astronautics
Army Engineering University of PLA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing University of Aeronautics and Astronautics, Army Engineering University of PLA filed Critical Nanjing University of Aeronautics and Astronautics
Priority to CN201711316953.9A priority Critical patent/CN108152332A/en
Publication of CN108152332A publication Critical patent/CN108152332A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/041Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)

Abstract

The invention discloses a disposable oxygen sensor which comprises a breathable shell and a fine powder oxygen sensitive material contained in the breathable shell, wherein electrodes are respectively arranged at two ends of the shell, and the electrodes arranged at the two ends of the shell are mutually insulated. The fine powder oxygen sensitive material comprises the following components in percentage by weight: 40-60 parts of superfine iron powder with the particle size of less than 0.5 mu m; 20-50 parts of activated carbon; 20-40 parts of metal halide. The disposable oxygen sensor has high sensitivity and low cost.

Description

Disposable lambda sensor
Technical field
The invention belongs to sensor technical field, particularly a kind of high water level baffle device for water easy to produce and process.
Background technology
The materials such as food, metal needs pack to completely cut off air storage, are stored especially for starvation, to protect Card food never degenerates, and metal material surface does not aoxidize, so as to ensure product quality and extend the shelf life.It has been sealed to confirm It is good, it needs packing inner placement lambda sensor, for checking the integrity of sealing at any time, this sealing is up to 2~3 sometimes Year.
Due to detecting the sensor of oxygen at present generally using different inside and outside zirconium oxide at high temperature (> 650 DEG C when) Oxygen concentration caused by oxygen voltage measure oxygen content, due to the use of when power consumption it is very big, therefore it is empty to be not suitable for isolation Portable power supplies use in the case of gas.Also have oxygen sensor 4OXV types etc., similary power consumption is high, and price is high, generally 200 yuan with On, the service life generally also only has 2 years, can not in high volume use.Therefore the packagings such as food largely use indicator type oxygen to pass at present Sensor, actually indicator typically have the Ageless Eye that Mitsubishi Gas Chemical (MGC) are producedTM, Once oxidation will change perceived color.Under low oxygen concentration (< 0.1%), sensor shows pink, but works as oxygen concentration When gradually increasing, color gradually becomes blue.This sensor use cost is low, easy to use, but needs artificial detection, when big Amount is difficult to automatic detection when using.
Application No. is 201610312496.5, publication date is that the Chinese invention patent application of 2016-10-26 discloses one kind Oxygen indicator and the method that oxygen index line is made of the oxygen indicator, color change occurs when oxygen-free environment is to aerobic environment Change, ambient oxygen content is detected with this, but be not suitable for detecting automatically.
Application No. is 201510956751.5, publication date is that the Chinese invention patent application of 2016-08-03 discloses one kind Zirconium oxide oxygen sensor, including zirconia base, two alloy platinum material pump galvanic electrodes and a reference electrode;Zirconia base Material is yttria-stabilized zirconia, and two alloy platinum material pump galvanic electrodes are respectively positioned on zirconia base.Due to needing height during work Temperature heating, power consumption is big, therefore is not particularly suited for being widely used in the wireless automatic of the portable power supply of the needs such as sealed food packaging Detection application.Galvanic type cell oxygen sensor (the current country there is no the product patent, and product is mostly import) also needs Preheating, and general 2 years of service life, the aerobic detection of sealed environment being also not particularly suited under long-term portable power conditions use.
In short, problem of the existing technology is:Can electric-examination oxygen sensors sensitivity it is low, of high cost.
Invention content
It is high sensitivity, at low cost the purpose of the present invention is to provide a kind of disposable lambda sensor.
Realize the object of the invention technical solution be:
A kind of disposable lambda sensor, including ventilative housing and the fine-powdered oxygen sensitivity material being contained in the ventilative housing Material, the housing both ends are respectively equipped with electrode, the electrode mutually insulated set on housing both ends.
The composition and weight percent of the fine-powdered oxygen-sensitive material be:
Superfine iron powder of the granularity less than 0.5 μm, 40~60;
Activated carbon, 20~50;
Metal halide, 20~40.
Compared with prior art, the present invention its remarkable advantage is:
1st, high sensitivity:Due to using superfine iron powder, activated carbon and metal halide as oxygen-sensitive material, at normal temperatures Aerobic environment in there is to be easy to oxidation, therefore with higher sensitivity;
2nd, it is at low cost:It is not of the invention to use easy to use, low-cost material mixture ratio, by aerobic environment, leading The superfine iron powder oxidation conductive characteristic of electricity changes the aerobic state of measuring environment, has low in energy consumption, and detection speed is fast, sensitive Degree is high, available for realizing the automatic detection to air-tightness in the case of low-power consumption, and the characteristics of be easily changed.
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
Description of the drawings
Fig. 1 is the structure diagram of the disposable lambda sensor of the present invention.
Fig. 2 is the decomposition texture schematic diagram of the disposable lambda sensor of the present invention.
Fig. 3 is the bottom view of the disposable lambda sensor of the present invention.
Fig. 4 is the left view of Fig. 2.
Fig. 5 is the structure diagram of spring stand in Fig. 2.
In figure, 1-cylinder;11-through-hole;21-left electrode end cap;22-right electrode end cap;31-left conductive wafer; 32-right conductive wafer;4-oxygen-sensitive material;41-left tabletting spring;42-right tabletting spring;5-lining paper of breathing freely;It is left and right Spring stand 71,72,81-left welding electrode;81-backhand welding receiving electrode;9-printed circuit board.
Specific embodiment
As shown in Figure 1, 2, 3, the disposable lambda sensor of the present invention including ventilative housing and is contained in the housing Fine-powdered oxygen-sensitive material, the housing both ends are respectively equipped with left and right electrode, the housing insulation between the left and right electrode.
The composition and weight percent of the fine-powdered oxygen-sensitive material be:
Superfine iron powder of the granularity less than 0.5 μm, 40~60;
Activated carbon, 20~50;
Metal halide, 20~40.
Preferably, the metal halide is NaCl.
The basic principle of the present invention is:
Iron powder is conductive, while iron has strong reducing property, therefore is easily oxidized, and becomes nonconducting after oxidation Oxide.The resistance of very little is presented in oxygen-free environment, after environment enters oxygen, oxidation of iron powder, resistance is increasing, in Whether be can aerobic to detect environment with this.
Reduced iron powder slowly oxygen uptake can become Fe (OH) in air3, but the participation of the moisture content in air is had to, this It is exactly getting rusty for iron, but this process is very slow, it is impossible to meet the intact needs of quick detection sealing state, the present invention mainly adopts With 2 measures, first, using superfine iron powder, contact area bigger between one side iron powder, so as to improve and reduce oxygen sensitivity Material initial resistance increases change in resistance contrast, on the other hand may be such that the exposed area bigger of iron powder, more easily oxygen Change, while mix activated carbon and metal halide, under the catalytic action of activated carbon and metal halide, can further strengthen oxygen Change acts on, but this effect usually requires the participation of a certain amount of water, but oxygen-sensitive material of the present invention cannot include water, once have Water, even if in the case of starvation, electrolyte ion conduction will occur for metal halide and water, so as to lose the present invention Detect the integrity made up.Therefore the present invention is using superfine iron powder, metal halide and activated carbon, even if in the participation of no water In the case of can also generate stronger oxidation, so as to cause apparent change in resistance, and seal it is not intact in the case of, The moisture content penetrated into the air of sealed environment can be further exacerbated by this oxidation, and resistance variations effect is more obvious.At this In invention, resistance value can in 5 minutes in air for oxygen-sensitive material, and resistance increases to 45M by 1.6M, so as to by detecting Whether sealing space enters air.
Preferably, the cylinder 1 of the ventilative housing including both ends open, with the removable connection in cylinder both ends Left and right electrode end cap 21,22 further includes left and right conductive wafer (31,32) and left and right tabletting spring 41,42;
The left and right conductive wafer (31,32) is placed in cylinder 1, sensitive with fine-powdered oxygen with 1 inner wall loose fit of cylinder Material 4 contacts;
Described left 41 one end of tabletting spring connects left electrode end cap 21, and the other end connects left conductive wafer 31;
Described right 42 one end of tabletting spring connects right electrode end cap 22, and the other end connects right conductive wafer 32;
The cylinder 1 is made of insulating materials, the left and right electrode end cap 21,22, left and right conductive wafer 31,32 and Left and right tabletting spring 41,42 is made of electrically conductive material.
Preferably, the cylinder 1 is equipped with multiple through-holes 11, and 1 inner wall of cylinder is lined with ventilative lining paper 5, the fine-powdered oxygen Sensitive material is wrapped in the ventilative lining paper 5.
As shown in Figure 4, it is preferable that the cylinder 1 is cylindrical shape, the left and right electrode end cap 21,22 and 1 screw thread of cylinder Connection.
As shown in figure 5, as an improvement, conductive left and right spring stand 71,72 is further included, on the left spring deck 71 End is clamped in left 21 outside of electrode end cap, and right 72 upper end of spring stand is clamped in right 22 outside of electrode end cap, the left and right spring Deck 71,72 lower ends are used to be welded on printed circuit board 9.
In typical case's implementation, general to be matched using median superfine iron powder using 60%, very little meeting electric conductivity reduces, activated carbon 25% is selected, metal halide typical case selects NaCl, and accounting 15% is nontoxic and at low cost, readily available.
Certainly it is higher if necessary to sensitivity, iron powder accounting can be reduced, typical such as superfine iron powder matches 40%, Activated carbon 50%, metal chloride 10%.
If moisture content is less in air, it can suitably increase metal halide accounting, typical such as superfine iron powder matches 30%, Activated carbon 30%, metal chloride 40%.
1 outer diameter of cylinder is less than 2cm for size diameter, and length is less than the insulation drum shell of 4cm, and is offered on its barrel of wall Air hole 11, one or both ends carry internal thread, and this programme is TBE (threaded both ends), during actual implementation can also one end closing, only There is one end band internal thread.
Oxygen-sensitive material 4 is leaked out from venthole in order to prevent, and for 1 inside of cylinder with lining paper 5, lining paper 5 is saturating with hole Depressed structure, and hole is less than 4 particle minimum diameter of oxygen-sensitive material, lining paper 5 is completely attached on 1 inner wall of cylinder.
In order to close and oxygen-sensitive material 4 be drawn with conductor, there is provided band spring electrode end cap 21,22, electrode end caps 21st, 22 be conductive metallic material, internal connecting spring 41,42 one end, the other end of spring 41,42 connect a conductive wafer 31, 32, electrode end cap 21 and tabletting spring 41 are direct-connected conductor, and spring 41 and conductive wafer 31 are direct-connected conductor, right side situation phase Together, conductive wafer 31,32 internal diameters are slightly less than 1 internal diameter of cylinder, and electrode end cap 21,22 one end carry external screw thread or interior spiral shell Line, the external screw thread or internal thread insulation drum shell internal thread or external screw thread match.
Spring stand both ends respectively there are two metallic spring 71,72, two metallic springs 71,72 in original state away from From less than electrode end cap 21,22 diameters, convenient for clamping lambda sensor, both ends metallic spring 71, the distance between 72 and electrode End cap 21, the distance between 22 is identical (after electrode end cap 21,22 is installed with the cooperation of drum shell 1), electrode end cap 21,22 and circle Spring leaf 71,72 is just caught in after the bucket cooperation installation of shell 1, welding electrode 81 that spring leaf 71,72 is drawn with its bottom, 82 phases Even, usual 81,82 welding electrodes should be welded on printed circuit board 9.
Oxygen-sensitive material is loaded in a round insulation shell, and shell is less than 4cm for size diameter, and length is less than 8cm's Insulating materials cylinder.Since the present invention needs to detect the resistance of wherein filling oxygen-sensitive material, it is therefore desirable to casing insulation.Absolutely Edge shell is provided with ventilative hole, and oxygen-sensitive material is made to be contacted with detection environmental gas, and both ends or one end are with internal thread or outside Screw thread, convenient for being assembled with electrode end cap.Shell is less than 2cm for size diameter, and length is less than the limitation of 4cm, and main purpose is to subtract Small size sensor reduces occupied space, is easy to use.
Since oxygen-sensitive material particle is tiny, sensitive material leaks out in circular housing air hole in order to prevent, therefore this Invention is completely attached to using lining paper on drum outer casing inner wall, and lining paper is with hole ventilating structure, and to be less than oxygen sensitive for hole Material granule minimum diameter.
In order to detect oxygen-sensitive material resistance, present invention employs band spring conduction end cap, mounted on circular housing both ends, Electrode tip cover strip has a spring, and electrode end cap is conductive metallic material, internal connecting spring one end, and the other end of spring connects a gold medal Belong to disk, electrode end cap is direct-connected conductor with spring, and spring is direct-connected conductor with circle metal plate, and sheet metal internal diameter is slightly less than material Bucket internal diameter, electrode end cap one end carry external screw thread or internal thread, match with drum shell internal thread or external screw thread, work as end in this way After lid is assembled with cylindrical shell, oxygen-sensitive material resistance is led to two and led by spring and the compressible oxygen-sensitive material of disk Electric endcap electrode.
In order to which lambda sensor resistance is connected to detection circuit, and lambda sensor is conveniently replaceable, the present invention devises spring Deck, respectively there are two metallic spring, it is straight that two spring leafs distance in original state is less than electrode end cap at spring stand both ends The distance between the distance between diameter, both ends metallic spring and electrode end cap (after electrode end cap is installed with the cooperation of drum shell) It is identical, just it is caught in spring leaf, the welding electrode that spring leaf is drawn with its bottom after electrode end cap and the cooperation installation of drum shell It is connected.

Claims (7)

1. a kind of disposable lambda sensor, it is characterised in that:Including ventilative housing and the fine powder being contained in the ventilative housing Shape oxygen-sensitive material, the housing both ends are respectively equipped with electrode, the electrode mutually insulated set on housing both ends.
2. lambda sensor according to claim 1, which is characterized in that the composition and weight of the fine-powdered oxygen-sensitive material Percentage is:
Superfine iron powder of the granularity less than 0.5 μm, 40~60;
Activated carbon, 20~50;
Metal halide, 20~40.
3. lambda sensor according to claim 1, it is characterised in that:
The metal halide is NaCl.
4. lambda sensor according to claim 1, which is characterized in that
The ventilative housing includes the cylinder (1) of both ends open, the left and right electrode end cap with the removable connection in cylinder both ends (21,22) further include left and right conductive wafer (31,32) and left and right tabletting spring (41,42);
The left and right conductive wafer (31,32) is placed in cylinder (1), and with cylinder (1) inner wall loose fit, it is quick to compress fine-powdered oxygen Feel material;
Described left tabletting spring (41) one end connects left electrode end cap (21), and the other end connects left conductive wafer (31);
Described right tabletting spring (42) one end connects right electrode end cap (22), and the other end connects right conductive wafer (32);
The cylinder (1) is made of insulating materials, the left and right electrode end cap (21,22), left and right conductive wafer (31,32) and Left and right tabletting spring (41,42) is made of electrically conductive material.
5. lambda sensor according to claim 4, which is characterized in that
The cylinder (1) is equipped with multiple through-holes (11), and cylinder (1) inner wall is lined with ventilative lining paper (5), and the fine-powdered oxygen is sensitive Material is wrapped in the ventilative lining paper (5).
6. lambda sensor according to claim 4, which is characterized in that
The cylinder (1) is cylindrical shape, and the left and right electrode end cap (21,22) is threadedly coupled with cylinder (1).
7. lambda sensor according to claim 4, which is characterized in that
Conductive left and right spring stand (71,72) is further included, left spring deck (71) upper end is clamped in left electrode end cap (21) outside, right spring stand (72) upper end are clamped on the outside of right electrode end cap (22), the left and right spring stand (71,72) Lower end is used to be welded on printed circuit board (9).
CN201711316953.9A 2017-12-12 2017-12-12 Disposable oxygen sensor Pending CN108152332A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711316953.9A CN108152332A (en) 2017-12-12 2017-12-12 Disposable oxygen sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711316953.9A CN108152332A (en) 2017-12-12 2017-12-12 Disposable oxygen sensor

Publications (1)

Publication Number Publication Date
CN108152332A true CN108152332A (en) 2018-06-12

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CN201711316953.9A Pending CN108152332A (en) 2017-12-12 2017-12-12 Disposable oxygen sensor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113267529A (en) * 2021-05-12 2021-08-17 江西师范大学 Temperature type biosensor and method for detecting target aptamer by using temperature type biosensor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4182666A (en) * 1977-03-15 1980-01-08 National Research Development Corporation Oxygen sensors
CN201037779Y (en) * 2006-12-09 2008-03-19 承德市本特万达仪表有限公司 Electromagnetic flow transducer without lining
CN102353702A (en) * 2011-07-22 2012-02-15 李学中 Oxide semiconductor normal temperature oxygen sensor
CN106248760A (en) * 2016-09-09 2016-12-21 中广核研究院有限公司 Measure the solid-phase reference electrode oxygen sensor of dissolved oxygen activity in liquid metal

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4182666A (en) * 1977-03-15 1980-01-08 National Research Development Corporation Oxygen sensors
CN201037779Y (en) * 2006-12-09 2008-03-19 承德市本特万达仪表有限公司 Electromagnetic flow transducer without lining
CN102353702A (en) * 2011-07-22 2012-02-15 李学中 Oxide semiconductor normal temperature oxygen sensor
CN106248760A (en) * 2016-09-09 2016-12-21 中广核研究院有限公司 Measure the solid-phase reference electrode oxygen sensor of dissolved oxygen activity in liquid metal

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
周良骏: "传感器在中学化学实验探究中的应用", 《化学教与学》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113267529A (en) * 2021-05-12 2021-08-17 江西师范大学 Temperature type biosensor and method for detecting target aptamer by using temperature type biosensor
CN113267529B (en) * 2021-05-12 2022-10-25 江西师范大学 Temperature type biosensor and method for detecting target aptamer by using temperature type biosensor

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Application publication date: 20180612