CN108151984A - A kind of cigarette package tightness detection device - Google Patents
A kind of cigarette package tightness detection device Download PDFInfo
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- CN108151984A CN108151984A CN201810014261.7A CN201810014261A CN108151984A CN 108151984 A CN108151984 A CN 108151984A CN 201810014261 A CN201810014261 A CN 201810014261A CN 108151984 A CN108151984 A CN 108151984A
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- type
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- guide plate
- cigarette package
- detection device
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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Abstract
The present invention relates to a kind of cigarette package tightness detection devices, it includes test main frame A and heat-sealing instrument B, the tightness test value precision of cigarette package tightness detection device of the present invention is high, detection reproducibility with a deck is high, testing time is short, can intuitively conclude cigarette package tightness and leakage position, directly exports test report in a variety of formats, conducive to manufacturing enterprise's on-line tuning production operation technique in the fabrication process, cigarette BOPP film package encapsulation quality is improved.
Description
【Technical field】
The invention belongs to cigarette product technical field of quality detection.More particularly it relates to a kind of cigarette package is close
Envelope degree detection device.
【Background technology】
Cigarette package tightness is in close relations with cigarette moisture content, cigarette make moist in wet condition easily occur it is mould
Become, and cigarette is susceptible to dry and cracked in dry environments, frangible, cigarette fragrance leaks, and then seriously affects the outer light quality of cigarette
And fragrance quality, reduce cigarette use value and storage life.Therefore, cigarette package sealing situation preserves cigarette, is mould proof
Change retains former fragrance etc. with certain influence.At present, there are many package encapsulation degree detection method, and State Tobacco Monopoly Bureau is in 1998
Year has promulgated professional standard YC/T140-1998《The measure aeration of box cigarette small tightness》, which specifies only tightness
Detection method, obtained test value needs just to obtain sealing angle value by complicated calculations, and this method can not determine to leak
Gas point.In process of production, the anti-unqualified reason of package encapsulation degree of looking into still lacks visual feedback to cigarette enterprise, it is difficult to which Instructing manufacture is looked forward to
Industry on-line tuning production operation technique in the fabrication process improves cigarette BOPP film package encapsulation quality.For this purpose, people mark herein
A variety of cigarette BOPP film package encapsulation degree detection methods were studied on the basis of standard, cigarette is detected for example, by using negative pressure bowssening
The tightness of BOPP film packaging, this method can detect the tightness of box cigarette small BOPP film packaging and determine leakage position
Put, but it the drawbacks of be testing procedure spend the time it is long, after immersion to detection sample broke it is big, cause sample that can not recycle,
Also the tightness of tobacco shred dress can not be tested.
Problem for the above-mentioned prior art, the present inventor are being summarized on prior art basis, by a large number of experiments and its
Test result analysis completes the invention of cigarette package tightness detection device finally.
【Invention content】
[technical problems to be solved]
The object of the present invention is to provide a kind of cigarette package tightness detection devices.
[technical solution]
The present invention is achieved through the following technical solutions.
The present invention relates to a kind of cigarette package tightness detection devices.
Cigarette package tightness detection device of the present invention includes test main frame A and heat-sealing instrument B.Test main frame A is by babinet
23 form with being placed in the organic glass isolation lid 24 at 23 top of babinet；
In test main frame A, in 23 top setting perforated area 1 of babinet and test zone 2, in perforated area 1 and detect
2 phase the same side of region sets guide plate 3；
Perforated area 1 is made of punching guide plate 1-1, trepanning cone 1-2 and guide plate 3；Punch guide plate 1-1 and guide plate
3 are mutually perpendicular to, and trepanning cone 1-2 is between punching guide plate 1-1 and guide plate 3；
Test zone 2 is made of detection guide plate 2-1, detection mouth 2-2, infrared sensor 2-4 and guide plate 3；Detection is led
It is mutually perpendicular to plate 2-1 and guide plate 3, and detection mouth 2-2 is between detection guide plate 2-1 and guide plate 3；In detection mouth 2-
2 setting sealing ring 2-3, and infrared sensor 2-4 is set by detection mouth 2-2 sides；
The forepart in babinet 23 sets printer 4 below trepanning cone 1-2；Setting operation touches below detection mouth 2-2
Screen 5；
The rear portion in babinet 23, air source 6 pass through air pressure input regulator 6-1, primary filter 6-2, secondary filtration
Device 6-3, pressure regulator 6-4 are connected with air inlet 6-5；Air inlet 6-5, precision regulator 7 and solenoid valve A10-1 pass through pipeline
It is sequentially connected, while air inlet 6-5 is connected by pipeline with solenoid valve B10-2；And solenoid valve B10-2, vacuum pump 11 and outlet
Mouth 6-6 is sequentially connected by pipeline；Solenoid valve A10-1, solenoid valve C10-3, pressure sensor 8, flow sensor 9 and solenoid valve
C10-3 is sequentially connected one circuit of composition by pipeline；Testing stand 12 is connected respectively with solenoid valve C10-3, vacuum pump 11；
Power switch 16-1；Power interface 16-2 by driving motor 17 respectively with PLC13-1, flow sensor 9, pressure
Sensor 8, stepper motor driving 14-1, printer 4 and operation touch-screen 5 are electrically connected；Flow sensor 9 and pressure sensor 8
Connect with PLC13-1 data lines, and PLC13-1 again respectively with COM115-1, COM215-2, PLC interface 13-2, operation touch-screen
5 connect with 4 data line of printer；
In heat-sealing instrument B tops setting anti-scald cover board 18, heat block 19 is installed below anti-scald cover board 18；Forepart is set
Temperature controller 20, overheat early warning buzzer 21 and heat-sealing instrument switch 22；Heat block 19 is pre- with overheat by temperature controller 20
Alert buzzer 21 is electrically connected.
A preferred embodiment of the invention, trepanning cone 1-2 is a kind of 2~4mm of cone diameter, cone height 8
The metal cone of~12mm.
According to another preferred method of implementation of the present invention, sealing ring 2-3 be by two diameter ratios be 1：1.2~1.4
Concentric rubber seal composition.
According to another preferred method of implementation of the present invention, air pressure input regulator 6-1 is a kind of overflow-type decompression
Or spring piston type pressure-reducing equipment；Pressure regulator 6-4 is formula pressure-reducing after a kind of decompression of Direct Action Type, diaphragm type decompression or valve
Pressure regulator.
According to another preferred method of implementation of the present invention, primary filter 6-2 and secondary filter 6-3 is net formula oil strain
Device, edge type oil filter or paper type oil filter type filter.
According to another preferred method of implementation of the present invention, pressure regulator 6-4 be Direct Action Type decompression, diaphragm type decompression or
Formula pressure-reducing pressure regulator after valve.
According to another preferred method of implementation of the present invention, precision regulator 7 is condenser type, diffusion silicon, monocrystalline silicon or intelligence
It can type pressure regulator.
According to another preferred method of implementation of the present invention, pressure sensor 8 is pressure resistance type, capacitance diaphragm or piezoelectric type
Type pressure sensor.
According to another preferred method of implementation of the present invention, flow sensor 9 is micro- electric bridge, capacitance target formula or throttle type type
Flow sensor.
According to another preferred method of implementation of the present invention, temperature controller 20 is Kick type, pressure type or digital type
Temperature controller.
The present invention is described in more detail below.
The present invention relates to a kind of cigarette package tightness detection devices.
The present invention detects cigarette package tightness device automatically using aeration can on the basis of package encapsulation degree is detected
To be accurately positioned air leak position, while quantify the degree of each air leakage point.Cigarette package tightness detection device of the present invention includes surveying
Host and heat-sealing instrument are tried, is organic glass isolation lid above test main frame table top, it can be external to avoid such as foreign matter, air-flow etc.
Influence of the factor to test；It is testing stand below plexiglass cover, cigarette case guide plate is installed on testing stand, table top is drawn
It is divided into perforated area and test zone.Perforated area is equipped with trepanning cone, and test zone installation test mouth is pacified on the right side of test mouth
Fill infrared sensor；The built-in thermal printer mouth below trepanning cone, supports test data automatic printing；To set below test mouth
Standby operation touch-screen, control host operation.Cigarette case is put in punched areas, is perforated, then moved to item dress cigarette using opening cone
Air inflow aperture is directed on testing stand, seal disc surrounds and adsorbs cigarette case, and point touching screen measures key.The air mass flow of measure
It is bad that value more than standard value is judged as cigarette packet tightness, represents cigarette package leakage, removes cigarette packet using sealing instrument to BOPP
Film hot edge seal seals one by one, tests repeatedly, can find out leakage position and obtain corresponding leakage value.
Cigarette package tightness detection device of the present invention by test main frame A and heat-sealing instrument B form, referring specifically to attached drawing 1 with
Attached drawing 2.
Test main frame A is made of babinet 23 with being placed in the organic glass isolation lid 24 at 23 top of babinet, referring specifically to attached
Fig. 1；
In test main frame A, in 23 top setting perforated area 1 of babinet and test zone 2, in perforated area 1 and detect
2 phase the same side of region sets guide plate 3；
Perforated area 1 is made of punching guide plate 1-1, trepanning cone 1-2 and guide plate 3；Punch guide plate 1-1 and guide plate
3 are mutually perpendicular to, and trepanning cone 1-2 is between punching guide plate 1-1 and guide plate 3；Trepanning cone 1-2 is a kind of cone diameter 2
The metal cone of~4mm, 8~12mm of cone height.The diameter of trepanning cone 1-2 of the present invention is more than the range with height can not
It takes, because the Kong Yaoyu detection mouth diameters 4mm beaten is in the same size or less than detection mouth, avoids gas leakage；Cone height is excessively high
Meeting break-through cigarette case, causes cigarette case two sides all to be got through, does not meet requirement of the equipment to sample.Cone is too low, because of BOPP
The presence of film, wrapping paper and internal lining paper is unfavorable for wearing out above-mentioned trilaminate material.Trepanning cone 1-2 of the present invention is selected from not with a kind of
Become rusty metal cone made of the metal of steel, aluminium alloy, copper alloy or carbon steel.It is rectangular slab that guide plate 1-1, which is punched, with guide plate 3, it
Width and perforated area 1 equivalent width, their top edge is higher than the vertex of a cone of trepanning cone 1-2.
Test zone 2 is made of detection guide plate 2-1, detection mouth 2-2, infrared sensor 2-4 and guide plate 3；Detection is led
It is mutually perpendicular to plate 2-1 and guide plate 3, and detection mouth 2-2 is between detection guide plate 2-1 and guide plate 3；In detection mouth 2-
2 setting sealing ring 2-3, and infrared sensor 2-4 is set by detection mouth 2-2 sides.
Detect the width of guide plate 2-1 and the equivalent width of test zone 2, the height of detection guide plate 2-1 and guide plate 3
It is highly consistent.
In the present invention, sealing ring 2-3 be by two diameter ratios be 1：1.2~1.4 concentric rubber seal composition.
Sealing ring 2-3 is made of two concentric rubber seal, and its object is to the air flues between inside and outside sealing ring to generate negative pressure, makes
Cigarette case is tightly attached to test zone 2 by the BOPP film around trepanning, forms sealing, it is ensured that detection mouth to cigarette case inflate when, air-flow is complete
Portion enters cigarette case.
In the present invention, the effect of infrared sensor 2-4 is to sense whether test zone 2 is placed with cigarette case.The present invention makes
It is current market sales of product with infrared sensor 2-4, such as by Bo Yu positive electrons Co., Ltd of Shenzhen with trade name
BYY pyroelectric infrared human body sensor 2F21 are sensed by In Luohu District of Shenzhen Municipal Zhong Ganxin electronics firm with trade name infrared human body
The product of the gloomy despot's sale of device D203S pyroelectricities sensing.
The forepart in babinet 23 sets printer 4 below trepanning cone 1-2；Setting operation touches below detection mouth 2-2
Screen 5；The printer 4 that the present invention uses is current market sales of product, such as by Yang Xin printing devices Shanghai Co., Ltd
Glad built-in POS machine minitype thermal printer is raised or by the Enterprises of Futian District sub- firm of brightness avionics with trade name POS with trade name APS
The product that stylus printing movement DP330, DP-320 built in printer are sold.The operation touch-screen 5 that the present invention uses is current city
The product sold on field, such as by Shanghai state and automation equipment Co., Ltd with trade name LS touch screen XP50-TTA/DC people
Machine interface XP50-TTA/DC or by Wuhan He Pu Autotek S. r. l. with trade name LS man-machine interfaces XP30-TTA/DC
The product of XP80-TTA/AC sale.
Component connection in cigarette package tightness detection device of the present invention is referring to attached drawing 3.The rear portion in babinet 23,
Air source 6 by air pressure input regulator 6-1, primary filter 6-2, secondary filter 6-3, pressure regulator 6-4 with into
Gas port 6-5 is connected；
In the present invention, air source 6 can be steel cylinder air source or external gas source, and gas can be air, nitrogen or other
What inert gas.The gas pressure general control transferred out by air source 6 is in the range of 0.08~0.12MPa.
The basic role of air pressure input regulator 6-1 is to reduce the air pressure of input.The air that the present invention uses
Pressure input regulator 6-1 is a kind of overflow-type decompression or spring piston type pressure-reducing equipment, they are all to sell currently on the market
The product sold, such as by this cleaning equipment Co., Ltd of ohm of Shenzhen with trade name pressure-regulating valve barostat QTYH-6
The overflow-type pressure-reducing air pressure input regulator of air reducing valve sale；By Jiangsu Bonus valve Co., Ltd with commodity
Name spring piston type pressure reducing valve Y42X-16 water is defeated with the spring piston type pressure-reducing air pressure that piston-type pressure regulating valve is sold
Enter adjuster.
The main function of primary filter 6-2 is the oil in coarse filtration compressed air；The main function of secondary filter 6-3
It is the oil in refined filtration compressed air；Primary filter 6-2 is to ensure to note with the secondary filter 6-3 purposes being used in combination
Enter the Compressed Air of instrument internal without greasy dirt.The primary filter 6-2 that the present invention uses and secondary filter 6-3 is net formula
Oil filter, edge type oil filter or paper type oil filter type filter, they are all current market sales of products, such as by good fortune
Zhou Funuo automation equipments Co., Ltd is sold with trade name air-source treater SMC filters/tri- air filters of AF30-03
Screen filter, by Shenzhen Yi Cheng mechanical ＆ electronic equipment corporation, Ltds with trade name Japan import SMC air filters AF30-03-
The edge type oil filter of 6-A sale is automated Science and Technology Ltd. by Shenzhen De Weike with the original-pack SMC air mistake of trade name Japan
The paper type oil filter of filter drainage impurity A F30-03D-A three linked pieces sale.
In the present invention, the main function of pressure regulator 6-4 is to adjust air pressure, makes air-pressure controlling in air
It inputs in 5~6bar of critical field；The pressure regulator 6-4 that the present invention uses is that Direct Action Type depressurizes, after diaphragm type decompression or valve
Formula pressure-reducing pressure regulator, they are all current market sales of products, such as are had by Shenzhen's this cleaning equipment of ohm
Direct Action Type pressure-reducing pressure regulator that limit company is sold with trade name QTYH-25 air reducing valves, by valve high on Yancheng City
Co., Ltd is subtracted with the diaphragm type of the double table high-precision membrane chip pressure reducing valve sale of trade name high-low pressure stainless steel pressure reducing valve/inlet and outlet
Formula depressurizes after die mould pressure regulator, the valve sold by Funing company of electricity Yi valve plants with trade name YT-1 types pressure regulator
Type pressure regulator.
Air inlet 6-5, precision regulator 7 and solenoid valve A10-1 are sequentially connected, while air inlet 6-5 passes through by pipeline
Pipeline is connected with solenoid valve B10-2；And solenoid valve B10-2, vacuum pump 11 are sequentially connected with gas outlet 6-6 by pipeline；Electromagnetism
Valve A10-1, solenoid valve C10-3, pressure sensor 8, flow sensor 9 and solenoid valve C10-3 are sequentially connected composition by pipeline
One circuit；Testing stand 12 is connected respectively with solenoid valve C10-3, vacuum pump 11；
In the present invention, air inlet 6-5, precision regulator 7 are connected with solenoid valve A10-1, while air inlet 6-5 passes through pipe
Road and the solenoid valve B10-2 major functions being connected be the qi leel of air source into two strands of air-flows, one air-flow positive pressure enters through solenoid valve A
Test loop provides air source for test sample, and another strand of air-flow controls vacuum pump startup, connecting test table top by solenoid valve B
Negative pressure is generated, cigarette case is made tightly to invest testing stand.
The precision regulator 7 that the present invention uses is condenser type, diffusion silicon, monocrystalline silicon or frequency type type pressure regulator.It
Be all current market sales of product, such as by Xi'an Chang Hui Automation Co., Ltd with trade name Foochow east brightness DY3051
Capacitance pressure transmitter sale capacitive pressure adjuster, by Shanghai Yong Yi instrument and meters Co., Ltd in trade name from
The diffusion silicon type pressure regulator of instrument adjuster factory diffused silicon pressure transmitter sale, by Shanghai Li Ge precision instruments Co., Ltd
With trade name monocrystalline silicon pressure transmitter sale monocrystalline silicon type pressure regulator, by red flag instrument Jiangsu Co. with commodity
The intelligent pressure regulator of name intelligent differential pressure transmitter sale.
Be connected with the gas outlet 6-6 major function in circuit of solenoid valve B10-2, vacuum pump 11 is to form negative pressure, makes cigarette case tight
It invests on the sealing ring 2-3 of test zone.
Solenoid valve A10-1, solenoid valve C10-3, pressure sensor 8, flow sensor 9 are connected circuit with solenoid valve C10-3
Major function be to detect the leakage situation of cigarette case BOPP film packaging, by flow sensor to the air per minute by cigarette case
Flow is monitored and is fed back in real time.
The pressure sensor 8 that the present invention uses is pressure resistance type, capacitance diaphragm or piezoelectric type type pressure sensor.They are all
It is current market sales of product, such as by macro bright scientific and technological Hong Kong Co., Ltd with trade name LPS331AP microminiature absolute pressures
It is the pressure resistance type type pressure sensor of resistance pressure transducer/high-precision baroceptor sale, limited by Wuxi City tricyclic instrument
Company with the capacitance diaphragm type pressure sensor of trade name MKS626B capacitance diaphragm gauges/pressure sensor sale, by
Beijing Bei Qirui Science and Technology Ltd.s are passed with the piezoelectric type type pressure that trade name PPT/PPTR intelligent digitals pressure sensor is sold
Sensor.
The flow sensor 9 that the present invention uses is micro- bridge type, capacitance target formula or throttle type type flow sensor.They are all
It is current market sales of product, such as by Dong Long great achievements Sensotech Ltd. of Shenzhen with trade name air mass flow
Micro- bridge type flow sensor of quantity sensor awm3150v sale compresses sky by Xiamen Jun Xi automatic controls Co., Ltd with trade name
Air-flow gauge sale capacitance target formula type flow sensor, by Shanghai Qian Tuo trade Co., Ltds with trade name BURKERT Powerleaders
The throttle type type flow sensor of 8011 type flow sensors/import BURKERT sensors sale.
Solenoid valve A10-1 that the present invention uses, solenoid valve B10-2, solenoid valve C10-3 are current market sales of productions
Product, such as by Foochow Yue Xing mechanical equipments Co., Ltd with trade name solenoid valve MHE2-M1H-3/2G-M7-K, FESTO Fei Situo
196132 or by Shanghai Zhong Ding mechanical ＆ electronic equipment corporation, Ltds with the original-pack Fei Situo solenoid valves MHE2-M1H-3/2G-M7-K of trade name
The product of sale.
Power switch 16-1 and power interface 16-2 by driving motor 17 respectively with PLC programmable logic controller (PLC)s 13-
1st, flow sensor 9, pressure sensor 8, stepper motor driving 14-1, printer 4 and operation touch-screen 5 are electrically connected；Specific electricity
Connection is referring to attached drawing 4.
After power interface powers on, 220V voltages are converted to 24V by driving motor 17, each electrical appliance PLC can be compiled
Journey logic controller 13-1, flow sensor 9, pressure sensor 8, stepper motor driving 14-1, printer 4 and operation touch-screen
Parallel with one another between 5, each electrical appliance conspires to create alone a circuit with power supply.
The PLC13-1 that the present invention uses is current market sales of product, such as is had by Shanghai owl thunder automation equipment
The product that limit company is sold with trade name LGXBM-DR16S XBM-DN16S imports PLC.
Flow sensor 9 is connect with pressure sensor 8 with PLC13-1 data lines, and PLC13-1 again respectively with COM115-
1st, COM215-2, PLC interface 13-2, operation touch-screen 5 are connected with 4 data line of printer；Specific data connection situation is referring to attached
Fig. 4.
Flow sensor 9 and pressure sensor 8 to it is per minute by air mass flow and air pressure monitor, convert later
Into electric signal transmission to PLC13-1；PLC13-1 shows the data transmission of reception to operation touch-screen 5；It is transferred to printing
Machine 4, data can real time prints；The data that PLC13-1 is received can be passed by COM115-1, COM215-2 and PLC interface 13-2
It is defeated to the computer being attached thereto.
The heat-sealing instrument B structure of cigarette package tightness detection device of the present invention is referring to attached drawing 2.In the setting of heat-sealing instrument B tops
Anti-scald cover board 18 installs heat block 19 below anti-scald cover board 18；Forepart set temperature controller 20, overheat early warning buzzing
Device 21 and heat-sealing instrument switch 22；Heat block 19 is electrically connected by temperature controller 20 with overheat early warning buzzer 21.
The temperature controller 20 that the present invention uses is Kick type, pressure type or digital type temperature controller, they are all
Current market sales of product, such as the kick sold by safe U.S. electric appliance source producer with trade name TM22 Kick type temperature controllers
Formula type temperature controller, by Changzhou Tian Li controllers Manufacturing Co., Ltd with trade name WTZK-50 pressure type temperature controllers
The pressure type type temperature controller of sale or by the sensible electronic component shop of Baoan district of Shenzhen city sand well with trade name RKC temperature controllers
The digital type temperature controller of RS400 digital temperature controllers sale.
Cigarette package tightness detection device application method of the present invention is as follows：
Cigarette case is put in punched areas, is perforated using opening cone to item dress cigarette, it is empty to then move to alignment on testing stand
Compressed air is injected cigarette packet by air flow inlet, and seal disc surrounds and adsorbs cigarette case, and point touching screen measures key, measures air stream
Amount, if the air flow value measured is judged as more than standard value, item dress cigarette tightness is bad, and expression item fills cigarette packaging leakage,
It needs to remove item dress cigarette, BOPP film hot edge seal is sealed one by one using heat-sealing instrument, is tested repeatedly, leakage position can be found out and obtained
To corresponding leakage value.
Cigarette package tightness detection device of the present invention has the characteristics that following：
The covering device is easy to operate, and tightness test value precision is high, and the detection reproducibility with a deck is high, the testing time
It is short, it can intuitively conclude cigarette package tightness and leakage position, directly export test report in a variety of formats.
To cigarette enterprise in process of production, the anti-unqualified reason of package encapsulation degree of looking into provides visual feedback to testing result,
Conducive to manufacturing enterprise's on-line tuning production operation technique in the fabrication process, cigarette BOPP film package encapsulation quality is improved.Detection
Method is small to test sample destructiveness, and detection cigarette packet is recyclable.
[advantageous effect]
Beneficial effects of the present invention are as follows：
Cigarette package tightness detection device of the present invention provides sealing angle value in display panel automatically, without artificial cumbersome meter
It calculates, from cigarette case punching to the end of test tightness work, it is 12 seconds to take, and detection efficiency is substantially improved.
It is used cooperatively by test main frame and heat-sealing instrument, can determine air leakage position, visual feedback package encapsulation degree
Unqualified reason, can online direction production adjustment technology of the package, improve cigarette BOPP film package encapsulation quality.
The motor driving design of cigarette package tightness detection device of the present invention carries sophisticated sensor using stepper motor
And adjuster so that test value precision is high, and the detection reproducibility with a deck is high.
Cigarette package tightness detection device autonomous system of the present invention designs PC control terminal softwares, passes through device host and electricity
The unicom of brain is realized and directly exports test report in a variety of formats, realizes test platform storage synchronous with computer and processing.
The cigarette case guide plate dimension adjustable of cigarette package tightness detection device of the present invention is, it can be achieved that a variety of different rule
Lattice, conventional box, ramuscule box, short branch box, abnormal-shaped box package encapsulation degree detection, be provided simultaneously with test tobacco shred dress tightness
Function.
The detection method of cigarette package tightness detection device of the present invention is small to test sample destructiveness, and detection cigarette packet can return
It receives, advocates energy-saving.
Cigarette package tightness detection device usable floor area of the present invention is no more than 0.6 ㎡, not only fixes using in laboratory,
The free switching between production of cigarettes baling line is can also be achieved, improves the capacity utilization of manufacturing enterprise, fixed assets is reduced and throws
Enter.
【Description of the drawings】
Fig. 1 is cigarette package tightness detection device test main frame A structure diagrams of the present invention；
Fig. 2 is cigarette package tightness detection device heat-sealing instrument B structure schematic diagram of the present invention；
Fig. 3 is the component connection figure in cigarette package tightness detection device of the present invention；
Fig. 4 is the electrical connection of cigarette package tightness detection device of the present invention and data connection figure；
In figure：
A- test main frames；B- seals instrument；1- perforated areas；1-1- punchings guide plate, 1-2- trepannings cone；2- test zones；
2-1- detects guide plate；2-2- detection mouths, 2-3- sealing rings；2-4- infrared sensors；3- guide plates；4- printers；5- is operated
Touch screen；6- air sources；6-1- air pressure input regulators；6-2- primary filters；6-3- secondary filters；6-4- pressure tune
Save device；6-5- air inlets；6-6- gas outlets；7- precision regulators；8- pressure sensors；9- flow sensors；10-1- solenoid valves
A；10-2- solenoid valves B；10-3- solenoid valves C；11- vacuum pumps；12- testing stands；13-1-PLC；13-2-PLC interfaces；14-1-
Stepper motor drives；14-2- stepper motors；15-1-COM1；15-2-COM2；16-1- power switches；16-2- power interfaces；
17- driving motors；18- anti-scalds cover board, 19- heat blocks, 20- temperature controllers, 21- overheat early warning buzzer, 22- heat-sealing instrument
Switch.
【Specific embodiment】
The present invention is will be better understood that by following embodiments.
Embodiment 1：Cigarette package tightness detection device of the present invention
The embodiment of the embodiment is as follows：
Cigarette package tightness detection device of the present invention includes test main frame A and heat-sealing instrument B.Test main frame A is by babinet
23 form with being placed in the organic glass isolation lid 24 at 23 top of babinet；
In test main frame A, in 23 top setting perforated area 1 of babinet and test zone 2, in perforated area 1 and detect
2 phase the same side of region sets guide plate 3；
Perforated area 1 is made of punching guide plate 1-1, trepanning cone 1-2 and guide plate 3, and the cone diameter of trepanning cone 1-2 is
3mm, cone height are 12mm, it is made of stainless steel metal；Punching guide plate 1-1 is mutually perpendicular to guide plate 3, and is opened
Hole cone 1-2 is between punching guide plate 1-1 and guide plate 3；
Test zone 2 is made of detection guide plate 2-1, detection mouth 2-2, infrared sensor 2-4 and guide plate 3；Detection is led
It is mutually perpendicular to plate 2-1 and guide plate 3, and detection mouth 2-2 is between detection guide plate 2-1 and guide plate 3；In detection mouth 2-
2 setting sealing ring 2-3, it be by two diameter ratios be 1：1.2~1.4 concentric rubber seal compositions, and in detection mouth 2-2
Setting infrared sensor 2-4 by side；
The forepart in babinet 23 sets printer 4 below trepanning cone 1-2；Setting operation touches below detection mouth 2-2
Screen 5；
The rear portion in babinet 23, air air source 6 pass through overflow-type reduced pressure air pressure input regulator 6-1, net formula oil strain
Type primary filter 6-2, screen filter type secondary filter 6-3, Direct Action Type pressure-reducing pressure regulator 6-4 and air inlet
6-5 is connected；Air inlet 6-5, condenser type type precision regulator 7 and solenoid valve A10-1 are sequentially connected, while air inlet by pipeline
6-5 is connected by pipeline with solenoid valve B10-2；And solenoid valve B10-2, vacuum pump 11 pass through pipeline successively phase with gas outlet 6-6
Even；Solenoid valve A10-1, solenoid valve C10-3, pressure resistance type type pressure sensor 8, micro- bridge type flow sensor 9 and solenoid valve
C10-3 is sequentially connected one circuit of composition by pipeline；Testing stand 12 is connected respectively with solenoid valve C10-3, vacuum pump 11；
Power switch 16-1；Power interface 16-2 by driving motor 17 respectively with PLC13-1, micro- bridge type flow sensing
Device 9, pressure resistance type type pressure sensor 8, stepper motor driving 14-1, printer 4 and operation touch-screen 5 are electrically connected；Hot-wire type
Flow sensor 9 is connect with semiconductor piezoresistor type type pressure sensor 8 with PLC13-1 data lines, and PLC13-1 distinguishes again
It is connect with COM115-1, COM215-2, PLC interface 13-2, operation touch-screen 5 and 4 data line of printer；
In heat-sealing instrument B tops setting anti-scald cover board 18, heat block 19 is installed below anti-scald cover board 18；Forepart is set
Kick type type temperature controller 20, overheat early warning buzzer 21 and heat-sealing instrument switch 22；Heat block 19 passes through temperature controller 20
It is electrically connected with overheat early warning buzzer 21.
Embodiment 2：Cigarette package tightness detection device of the present invention
The embodiment of the embodiment is identical with the embodiment of embodiment 1, and only the cone diameter of trepanning cone 1-2 is
2mm, cone height are 10mm, it is made of Al-alloy metal；Sealing ring 2-3 be by two diameter ratios be 1：1.3 it is same
Heart rubber seal composition；The embodiment uses Nitrogen source gases 6, spring pressure-reducing air pressure input regulator 6-1, line
Seam type oil filter type primary filter 6-2, edge type oil strain type secondary filter 6-3, diaphragm type pressure-reducing pressure regulator
6-4, diffusion silicon type precision regulator 7, capacitance diaphragm type pressure sensor 8, capacitance target formula type flow sensor 9, pressure type
Type temperature controller 20.
Embodiment 3：Cigarette package tightness detection device of the present invention
The embodiment of the embodiment is identical with the embodiment of embodiment 1, and only the cone diameter of trepanning cone 1-2 is
4mm, cone height are 8mm, it is made of copper alloy metal；Sealing ring 2-3 be by two diameter ratios be 1：1.4 it is concentric
Rubber seal composition；Use Nitrogen source gases 6, overflow-type pressure-reducing air pressure input regulator 6-1, paper type oil filter type
Formula pressure-reducing pressure regulator 6-4, monocrystalline silicon type essence after primary filter 6-2, paper type oil filter type secondary filter 6-3, valve
Close adjuster 7, piezoelectric type type pressure sensor 8, throttle type type flow sensor 9, digital type temperature controller 20.
Embodiment 4：Cigarette package tightness detection device of the present invention
The embodiment of the embodiment is identical with the embodiment of embodiment 1, and only the cone diameter of trepanning cone 1-2 is
3mm, cone height are 9mm, it is made of carbon steel metal；Sealing ring 2-3 be by two diameter ratios be 1：1.3 concentric rubber
Glue sealing ring composition；At the beginning of using air air source 6, spring pressure-reducing air pressure input regulator 6-1, screen filter type
Grade filter 6-2, edge type oil filter type filter 6-3, Direct Action Type pressure-reducing pressure regulator 6-4, condenser type type precision tune
Save device 7, piezoelectric type type pressure sensor 8, capacitance target formula type flow sensor 9, Kick type type temperature controller 20.
Claims (10)
1. a kind of cigarette package tightness detection device, it includes test main frame (A) and heat-sealing instrument (B), it is characterised in that test
Host (A) is made of babinet (23) with the organic glass isolation lid (24) being placed at the top of babinet (23)；
In test main frame (A), setting perforated area (1) and test zone (2) at the top of babinet (23), in perforated area (1)
With detection zone (2) phase the same side setting guide plate (3)；
Perforated area (1) is made of punching guide plate (1-1), trepanning cone (1-2) with guide plate (3)；Punch guide plate (1-1) with
Guide plate (3) is mutually perpendicular to, and trepanning cone (1-2) is between punching guide plate (1-1) and guide plate (3)；
Test zone (2) is made of detection guide plate (2-1), detection mouth (2-2), infrared sensor (2-4) and guide plate (3)；
Detection guide plate (2-1) is mutually perpendicular to guide plate (3), and detection mouth (2-2) is in detection guide plate (2-1) and guide plate
(3) between；In detection mouth (2-2) setting sealing ring (2-3), and the setting infrared sensor (2-4) by detection mouth (2-2) side；
In babinet (23) interior forepart, the setting printer (4) below trepanning cone (1-2)；The setting operation below detection mouth (2-2)
Touch screen (5)；
At babinet (23) interior rear portion, air source (6) passes through air pressure input regulator (6-1), primary filter (6-2), two level
Filter (6-3), pressure regulator (6-4) are connected with air inlet (6-5)；Air inlet (6-5), precision regulator (7) and electromagnetism
Valve A (10-1) is sequentially connected by pipeline, while air inlet (6-5) is connected by pipeline with solenoid valve B (10-2)；And solenoid valve
B (10-2), vacuum pump (11) are sequentially connected with gas outlet (6-6) by pipeline；Solenoid valve A (10-1), solenoid valve C (10-3),
Pressure sensor (8), flow sensor (9) are sequentially connected one circuit of composition with solenoid valve C (10-3) by pipeline；Testboard
Face (12) is connected respectively with solenoid valve C (10-3), vacuum pump (11)
Power switch (16-1)；Power interface (16-2) by driving motor (17) respectively with PLC (13-1), flow sensor
(9), pressure sensor (8), stepper motor driving (14-1), printer (4) and operation touch-screen (5) electrical connection；Flow sensing
Device (9) is connect with pressure sensor (8) with PLC (13-1) data line, and PLC (13-1) again respectively with COM1 (15-1), COM2
(15-2), PLC interface (13-2), operation touch-screen (5) are connected with printer (4) data line.
In heat-sealing instrument (B) top setting anti-scald cover board (18), the installation heat block (19) below anti-scald cover board (18)；Forepart
Set temperature controller (20), overheat early warning buzzer (21) and heat-sealing instrument switch (22)；Heat block (19) is controlled by temperature
Device (20) is electrically connected with overheat early warning buzzer (21).
2. cigarette package tightness detection device according to claim 1, it is characterised in that trepanning cone (1-2) is a kind of cone
The metal cone of 2~4mm of body diameter, 8~12mm of cone height.
3. cigarette package tightness detection device according to claim 1, it is characterised in that sealing ring (2-3) is by two
Diameter ratio is 1：1.2~1.4 concentric rubber seal composition.
4. cigarette package tightness detection device according to claim 1, it is characterised in that air pressure input regulator
(6-1) is a kind of overflow-type decompression or spring piston type pressure-reducing equipment；Pressure regulator (6-4) be a kind of decompression of Direct Action Type,
Formula pressure-reducing pressure regulator after diaphragm type decompression or valve.
5. cigarette package tightness detection device according to claim 1, it is characterised in that primary filter (6-2) and two
Grade filter (6-3) is screen filter, edge type oil filter or paper type oil filter type filter.
6. cigarette package tightness detection device according to claim 1, it is characterised in that pressure regulator (6-4) is straight
Formula pressure-reducing pressure regulator after dynamic formula decompression, diaphragm type decompression or valve.
7. cigarette package tightness detection device according to claim 1, it is characterised in that precision regulator (7) is capacitance
Formula, diffusion silicon, monocrystalline silicon or intelligent pressure regulator.
8. cigarette package tightness detection device according to claim 1, it is characterised in that pressure sensor (8) is pressure drag
Formula, capacitance diaphragm or piezoelectric type type pressure sensor.
9. cigarette package tightness detection device according to claim 1, it is characterised in that flow sensor (9) is micro- electricity
Bridge, capacitance target formula or throttle type type flow sensor.
10. cigarette package tightness detection device according to claim 1, it is characterised in that temperature controller (20) is prominent
Jump formula, pressure type or digital type temperature controller.
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| CN201810014261.7A CN108151984B (en) | 2018-01-08 | 2018-01-08 | Cigarette package tightness detection device |
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| CN201810014261.7A CN108151984B (en) | 2018-01-08 | 2018-01-08 | Cigarette package tightness detection device |
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| CN110411685A (en) * | 2019-06-17 | 2019-11-05 | 福建中烟工业有限责任公司 | The detection device and method of cigarette package tightness |
| CN110441012A (en) * | 2019-07-17 | 2019-11-12 | 安徽诺普康医疗器械有限公司 | Detection device is used in a kind of production of urinal |
| CN111323183A (en) * | 2020-04-21 | 2020-06-23 | 中国烟草总公司郑州烟草研究院 | Method for zero calibration and nondestructive testing of cigarette small box package tightness by interpolation method |
| CN111397817A (en) * | 2020-03-24 | 2020-07-10 | 云南中烟工业有限责任公司 | Method for measuring negative pressure air extraction method tightness by inflation method tightness measuring instrument |
| CN115877820A (en) * | 2022-12-05 | 2023-03-31 | 张骏 | New energy automobile electronic water pump controller production detection device |
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| CN115877820A (en) * | 2022-12-05 | 2023-03-31 | 张骏 | New energy automobile electronic water pump controller production detection device |
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