CN108151547B - Equipment and method for recycling waste heat of raw coke oven gas for benzene removal and ammonia distillation - Google Patents
Equipment and method for recycling waste heat of raw coke oven gas for benzene removal and ammonia distillation Download PDFInfo
- Publication number
- CN108151547B CN108151547B CN201810094390.1A CN201810094390A CN108151547B CN 108151547 B CN108151547 B CN 108151547B CN 201810094390 A CN201810094390 A CN 201810094390A CN 108151547 B CN108151547 B CN 108151547B
- Authority
- CN
- China
- Prior art keywords
- heat
- heat medium
- valve
- outlet
- lean oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 196
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 98
- 239000007789 gas Substances 0.000 title claims abstract description 83
- 238000004821 distillation Methods 0.000 title claims abstract description 79
- 239000002918 waste heat Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000000571 coke Substances 0.000 title claims abstract description 29
- 238000004064 recycling Methods 0.000 title claims abstract 6
- 230000000630 rising effect Effects 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000012546 transfer Methods 0.000 claims description 15
- 239000002351 wastewater Substances 0.000 claims description 13
- 150000003839 salts Chemical class 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 229920000592 inorganic polymer Polymers 0.000 claims description 7
- 230000005855 radiation Effects 0.000 claims description 7
- 238000005485 electric heating Methods 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 4
- 230000008020 evaporation Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims 2
- 238000005086 pumping Methods 0.000 claims 1
- 238000011084 recovery Methods 0.000 description 11
- 239000012530 fluid Substances 0.000 description 8
- 239000003034 coal gas Substances 0.000 description 5
- 238000004939 coking Methods 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 239000003546 flue gas Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- 238000012824 chemical production Methods 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B27/00—Arrangements for withdrawal of the distillation gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
技术领域technical field
本发明涉及焦炉上升管荒煤气余热回收利用技术领域,尤其涉及一种采用热流体回收焦炉荒煤气余热用于脱苯和蒸氨的方法及设备。The invention relates to the technical field of waste heat recovery and utilization of coke oven rising pipe raw gas, in particular to a method and equipment for recovering waste heat of coke oven raw gas by using thermal fluid for removing benzene and distilling ammonia.
背景技术Background technique
焦炉上升管的荒煤气的平均温度约700℃,所带出的热量相当于炼焦消耗热量的约35﹪,为便于后工序的净化与处理,现有技术中通常的做法是:喷洒循环氨水与荒煤气直接接触,靠循环氨水大量汽化,使荒煤气急剧降温至80~83℃送到后续的煤气精制系统。上述过程荒煤气的热量转化为无用的低温水蒸汽(~82℃)消耗了大量的循环水和低温水对荒煤气进行冷却,是明显的高耗能低效率的生产工艺。The average temperature of the raw gas in the riser of the coke oven is about 700°C, and the heat produced is equivalent to about 35% of the heat consumed by coking. In direct contact with the raw gas, the raw gas is rapidly cooled to 80-83°C by the vaporization of a large amount of circulating ammonia and sent to the subsequent gas refining system. The heat of the raw coal gas in the above process is converted into useless low-temperature water vapor (~82°C), which consumes a large amount of circulating water and low-temperature water to cool the raw coal gas, which is an obviously high energy-consuming and low-efficiency production process.
对焦炉上升管荒煤气余热回收利用,国内、外做了大量的研究,目前的技术方法是上升管余热回收产生低压蒸汽并入蒸汽管网(包括荒煤气直接加入水产生低压蒸汽和采用导热油回收余热再通过再沸器换热产出蒸汽等多种方式)。但都没有考虑到蒸汽作为焦化化产回收加热介质会产生大量的废水,增加焦化厂废水治理的难度和成本,同时低压蒸汽也无法用于焦化的脱苯再生工艺,另外蒸汽作为加热介质对于焦化厂而言是一个开发系统,是一个低效的热量供给能源。A large number of researches have been done at home and abroad on the recovery and utilization of raw gas waste heat in the rising pipe of the coking oven. The current technical method is to recycle the waste heat in the rising pipe to generate low-pressure steam and merge it into the steam pipe network (including directly adding raw gas to water to generate low-pressure steam and using heat conduction The oil recovers the waste heat and then passes through the reboiler to exchange heat to produce steam, etc.). However, it has not been considered that steam as a heating medium for coking production and recovery will generate a large amount of wastewater, which will increase the difficulty and cost of wastewater treatment in coking plants. At the same time, low-pressure steam cannot be used for the debenzene regeneration process of coking. As far as the plant is concerned, it is a development system and an inefficient heat supply energy source.
发明内容Contents of the invention
本发明的目的是解决现有技术存在的问题,提供一种回收焦炉荒煤气余热用于脱苯和蒸氨的设备;本发明利用热流体(包括热贫油、熔盐等)、作为荒煤气余热的回收的热介质,同时也是用于脱苯和蒸氨等工艺过程的加热介质,通过循环泵提供输送能量,构成取热与供热的闭路循环系统,本发明可以替代现有脱苯和蒸氨工艺装置中的管式加热炉,不需要燃烧具有高价值的焦炉煤气,也没有管式炉烟气产生和烟气的脱硫脱硝装置,利用本发明的热贫油、熔盐等热流体回收上升管余热用于脱苯和蒸氨的技术方法和装置可以降低化产回收系统的能源消耗,避免和减少污染物的排放,也相应的降低了相关环保设备装置的购置费用和使用成本。The purpose of the present invention is to solve the problems existing in the prior art, and to provide a kind of equipment for reclaiming the waste heat of coke oven waste gas for debenzene and ammonia distillation; The heat medium for the recovery of gas waste heat is also the heating medium for the processes of debenzene removal and ammonia distillation. The circulation pump provides energy for transportation to form a closed-circuit circulation system for heat extraction and heat supply. The present invention can replace the existing benzene removal And the tubular heating furnace in the ammonia distillation process device does not need to burn high-value coke oven gas, and there is no tubular furnace flue gas generation and flue gas desulfurization and denitrification device, using the hot lean oil, molten salt, etc. of the present invention The technical method and device for recovering the waste heat of the riser from the thermal fluid for benzene removal and ammonia distillation can reduce the energy consumption of the chemical production recovery system, avoid and reduce the discharge of pollutants, and correspondingly reduce the purchase cost and use of related environmental protection equipment. cost.
本发明还提供一种回收焦炉荒煤气余热用于脱苯和蒸氨的方法。The invention also provides a method for recovering waste heat of raw coke oven gas for debenzene removal and ammonia distillation.
本发明解决技术问题的技术方案为:The technical scheme that the present invention solves technical problem is:
一种回收焦炉荒煤气余热用于脱苯和蒸氨的设备,包括上升管换热器、蒸氨再沸器、负压蒸氨塔、脱苯再沸器、负压脱苯塔、热介质槽、热贫油槽,所述上升管换热器包括外侧的热介质进出管道、中间的荒煤气进出管道,所述热介质进出管道的热介质进口在上部、热介质出口在下部,热介质进口、热介质出口分别通过各自的法兰与外接管道连接,热介质进出管道内设有热介质,所述荒煤气进出管道包括下部的荒煤气进口、上部的荒煤气出口,荒煤气进口通过法兰与焦炉出气管道连接、荒煤气出口通过法兰与桥管连接,热介质出口与蒸氨再沸器上部进口连接,同时热介质出口通过管道及阀门一与脱苯再沸器上部连接,脱苯再沸器的顶部出口同时通过管道及阀门二、阀门四与热介质出口连接,在阀门二与阀门四之间的管道通过管道一与负压脱苯塔连接,管道一上设有阀门三,脱苯再沸器下部出口通过管道及阀门五与热贫油槽底部进口连接,在连接热贫油槽底部进口的管道上设有阀门六,同时脱苯再沸器下部出口通过管道及阀门七与热介质槽进口连接,蒸氨再沸器下部出口也通过管道及阀门六与热贫油槽底部进口连接、同时通过阀门七与热介质槽进口连接,蒸氨再沸器顶部蒸汽出口与负压蒸氨塔中部通过管道连接,负压蒸氨塔底部废水出口通过管道与蒸氨再沸器底部进口连接;负压脱苯塔下部出口通过管道与热贫油槽下部进口连接,热贫油槽出口与热贫油循环泵进口连接,热贫油循环泵的出口通过一路管道及阀门八与脱苯再沸器底部连接、通过阀门九及另一路管道与上升管换热器的热介质进口连接,同时另一路管道通过阀门十与热介质泵出口连接,热介质泵进口与热介质槽出口连接,所述热介质槽内设有加热装置,荒煤气进出口法兰与焦炉和桥管连接,热介质进出口法兰与外接管道连接。A device for recovering coke oven raw gas waste heat for debenzene removal and ammonia distillation, including riser heat exchanger, ammonia distillation reboiler, negative pressure ammonia distillation tower, benzene removal reboiler, negative pressure debenzene tower, heat Medium tank, heat-lean oil tank, the riser heat exchanger includes the outer heat medium inlet and outlet pipes, the middle raw gas inlet and outlet pipes, the heat medium inlet of the heat medium inlet and outlet pipes is at the upper part, the heat medium outlet is at the lower part, and the heat medium The inlet and the heat medium outlet are respectively connected to the external pipes through their respective flanges. The heat medium inlet and outlet pipes are equipped with heat medium. The raw gas inlet and outlet pipes include the lower raw gas inlet and the upper raw gas outlet. The flange is connected to the coke oven gas outlet pipe, the raw gas outlet is connected to the bridge pipe through the flange, the heat medium outlet is connected to the upper inlet of the ammonia distillation reboiler, and the heat medium outlet is connected to the upper part of the debenzene reboiler through pipes and valves. The top outlet of the debenzene reboiler is connected to the outlet of the heat medium through the pipeline and
所述上升管换热器包括两端的荒煤气进出口法兰、内筒体、中间筒体、外筒体,热介质进出口法兰,所述的热介质进出口法兰分别与热介质进出管道的热介质进口、热介质出口连接;内筒体与中间筒体之间形成热介质进出管道,内筒体内腔为荒煤气进出管道,荒煤气进出口法兰分别与内筒体、中间筒体、外筒体的端部连接。The riser tube heat exchanger includes raw gas inlet and outlet flanges at both ends, an inner cylinder, an intermediate cylinder, an outer cylinder, and heat medium inlet and outlet flanges. The heat medium inlet and outlet flanges are respectively connected to the heat medium inlet and outlet The heat medium inlet and heat medium outlet of the pipeline are connected; heat medium inlet and outlet pipes are formed between the inner cylinder and the middle cylinder, and the inner cavity of the inner cylinder is a raw gas inlet and outlet pipe, and the raw gas inlet and outlet flanges are respectively connected to the inner cylinder and the middle cylinder. The end of the body and the outer cylinder are connected.
所述内筒体的内壁上设有光滑、辐射传热及热稳定性好、防止焦油挂壁的无机高分子涂层。The inner wall of the inner cylinder is provided with an inorganic polymer coating which is smooth, has good radiation heat transfer and thermal stability, and prevents tar from hanging on the wall.
所述内筒体与中间筒体之间通过中间换热层螺旋翅片连接,中间筒体与外筒体之间设有外层热阻材料。The inner cylinder and the middle cylinder are connected by spiral fins in the middle heat exchange layer, and an outer layer of thermal resistance material is arranged between the middle cylinder and the outer cylinder.
在中间筒体与外筒体之间设有变形补偿器,所述变形补偿器为设于间筒体上的向外筒体一侧凸出的环形凹槽。A deformation compensator is provided between the middle cylinder and the outer cylinder, and the deformation compensator is an annular groove protruding from one side of the outer cylinder provided on the middle cylinder.
所述外筒体上设有外筒体壁温实时监测器,监测器与控制器连接。The outer cylinder is provided with a real-time monitor for the wall temperature of the outer cylinder, and the monitor is connected with the controller.
所述热介质采用热贫油、熔盐或者导热油。The heat medium adopts hot lean oil, molten salt or heat conduction oil.
所述加热装置采用电加热装置。The heating device adopts an electric heating device.
一种回收焦炉荒煤气余热用于脱苯和蒸氨的装置的方法,负压脱苯塔启动状态时通过导热油或熔盐回收上升管中荒煤气的余热,包括以下步骤:A method for recovering coke oven raw gas waste heat for use in a device for removing benzene and ammonia. When the negative pressure debenzene tower is started, the waste heat of the raw gas in the riser is recovered through heat transfer oil or molten salt, including the following steps:
1)开启阀门一、阀门三、阀门四、阀门七、阀门八、阀门十,关闭阀门二、阀门五、阀门六、阀门九;1) Open valve 1,
2)通过热介质槽中的电加热装置将热介质槽中的热介质加热到240-260℃;2) Heat the heat medium in the heat medium tank to 240-260°C through the electric heating device in the heat medium tank;
3)用热介质泵抽出热介质槽中的热介质送到上升管换热器与750~850℃的高温荒煤气换热,热介质温度升高到260~280℃后;3) Use the heat medium pump to pump out the heat medium in the heat medium tank and send it to the riser heat exchanger to exchange heat with the high-temperature raw gas at 750-850°C. After the temperature of the heat medium rises to 260-280°C;
4)一路送去脱苯再沸器,与热贫油槽来的热贫油换热,把热贫油加热到225~235℃送到负压脱苯塔为脱苯提供热量后回到热贫油槽;4) Send all the way to the debenzene reboiler to exchange heat with the hot lean oil from the hot lean oil tank, heat the hot lean oil to 225-235°C and send it to the negative pressure debenzene tower to provide heat for debenzene removal and then return to the hot lean oil oil tank;
5)另一路送到负压蒸氨再沸器加热负压蒸氨塔底来的蒸氨废水产生蒸汽送回的负压蒸氨塔蒸氨;5) The other way is sent to the negative pressure ammonia distillation reboiler to heat the ammonia distillation waste water from the bottom of the negative pressure ammonia distillation tower to generate steam and send it back to the negative pressure ammonia distillation tower to distill ammonia;
6)负压蒸苯再沸器和负压蒸氨再沸器换热后出来的热介质混合后温度在246~260℃,进入到热介质槽,被热介质泵抽出送到上升管换热器与高温荒煤气再次换热完成一个循环,如此循环往复;6) After the heat exchange between the negative pressure benzene reboiler and the negative pressure ammonia reboiler, the mixed heat medium temperature is 246-260°C, enters the heat medium tank, is pumped out by the heat medium pump and sent to the riser pipe for heat exchange The device exchanges heat with the high-temperature raw gas again to complete a cycle, and so on;
7)系统正常运行状态7) The system is in normal operation
当系统启动运行到积累足够量的温度在225~235℃热贫油后,使用热贫油作为循环热介质进行系统运行,具体包括如下步骤:When the system starts to run and accumulates a sufficient amount of hot lean oil at a temperature of 225-235°C, use the hot lean oil as the circulating heat medium for system operation, specifically including the following steps:
(1)停止运行热介质泵,关闭开启阀门一、阀门三、阀门四、阀门七、阀门八、阀门十,开启阀门二、阀门五、阀门六、阀门九;(1) Stop running the thermal medium pump, close and
(2)启动热贫油循环泵抽出热贫油槽中温度在225~235℃的热贫油,送到上升管换热器与750~850℃的高温荒煤气进行换热,温度升高到240~250℃;(2) Start the hot lean oil circulation pump to draw out the hot lean oil with a temperature of 225-235°C in the hot lean oil tank, and send it to the riser heat exchanger to exchange heat with the high-temperature raw gas at 750-850°C, and the temperature rises to 240°C ~250℃;
(3)被高温荒煤气加热后的热贫油一路直接送到负压脱苯塔釜,在负压状态下闪蒸产生油气作为负压脱苯的热源,闪蒸后的热贫油温度在230~240℃,进入热贫油槽;(3) The hot lean oil heated by high-temperature raw gas is directly sent to the negative pressure debenzene tower kettle all the way, and flashes under negative pressure to generate oil gas as the heat source for negative pressure debenzene, and the temperature of the hot lean oil after flash evaporation is at 230~240℃, enter the hot lean oil tank;
(4)被高温荒煤气加热后的热贫油另一路送入负压蒸氨再沸器用来加热蒸氨塔釜来的废水产生蒸汽送回蒸氨塔用于蒸氨;(4) The hot lean oil heated by high-temperature raw gas is sent to the negative pressure ammonia distillation reboiler to heat the waste water from the ammonia distillation tower to generate steam and send it back to the ammonia distillation tower for ammonia distillation;
(5)在蒸氨再沸器中热贫油加热废水后温度降低到210~220℃后流出进入到热贫油槽;(5) After heating the waste water with hot lean oil in the ammonia distillation reboiler, the temperature drops to 210-220°C and then flows out into the hot lean oil tank;
(6)热贫油槽中的两路贫油混合后温度在225~235℃被热贫油循环泵再次抽出送到上升管换热器与高温荒煤气换热完成一个循环,如此循环往复。(6) After the two-way lean oil in the hot lean oil tank is mixed, the temperature is pumped out again by the hot lean oil circulation pump at 225-235°C and sent to the riser heat exchanger to exchange heat with high-temperature raw coal gas to complete a cycle, and so on.
本发明的有益效果:Beneficial effects of the present invention:
1.本发明利用包括热贫油、熔盐等热流体作为荒煤气余热的回收的热介质,同时也是用于脱苯和蒸氨等工艺过程的加热介质,通过循环泵提供输送能量,构成取热与供热的闭路循环系统,本发明可以替代现有脱苯和蒸氨工艺装置中的管式加热炉,本发明取代蒸氨能够节约管式炉蒸氨使用煤气或蒸汽蒸氨使用的加热蒸汽,不需要燃烧具有高价值的焦炉煤气,可取代脱苯管式炉、节约煤气;也没有管式炉烟气产生和烟气的脱硫脱硝装置,本发明的这种导热油回收上升管余热用于脱苯和蒸氨的技术方法和装置的应用,可以降低化产回收系统的能源消耗,避免和减少污染物的排放,也相应的降低了相关环保设备装置的购置费用和使用成本;1. The present invention utilizes hot fluids including hot lean oil and molten salt as the heat medium for recovering the waste heat of raw coal gas, and is also the heating medium for processes such as debenzene removal and ammonia distillation. A closed-circuit circulation system for heat and heat supply. The present invention can replace the tubular heating furnace in the existing process devices for debenzene removal and ammonia distillation. The present invention replaces the ammonia distillation and can save the heating of gas or steam ammonia distillation in the tubular furnace. Steam does not need to burn high-value coke oven gas, which can replace the debenzene tube furnace and save gas; there is no tube furnace flue gas generation and flue gas desulfurization and denitrification device. The heat transfer oil recovery rising pipe of the present invention The application of waste heat to the technical methods and devices for removing benzene and ammonia can reduce the energy consumption of the chemical production recovery system, avoid and reduce the discharge of pollutants, and correspondingly reduce the purchase and use costs of related environmental protection equipment and devices;
本发明述的方法和设备可以用于负压蒸氨和负压脱苯也可用于常压脱苯和常压蒸氨;可以单独用于蒸氨或脱苯;也可以作为其它工艺过程(如硫铵干燥、熔硫釜加热等)的供热。The method and equipment described in the present invention can be used for negative pressure ammonia distillation and negative pressure debenzene removal and can also be used for atmospheric pressure debenzene removal and normal pressure ammonia distillation; can be used for ammonia distillation or benzene removal alone; can also be used as other processes (such as Ammonium sulfate drying, sulfur melting kettle heating, etc.) heat supply.
本发明的单个上升管高温荒煤气余热回收后(800-500℃),可以回收热量10万大卡/小时,年回收热量年回收热量:10×24×365=87600万大卡,折算标煤7000kcal/千克标煤计算:125吨标煤/个.年;标煤按960元/吨;年效益为:12万元/个.年。对于110万t/y焦炭装置(2座55孔焦炉)每年可以产生效益1320万元。After recovery of high-temperature waste gas waste heat (800-500°C) in the single rising pipe of the present invention, heat recovery can be 100,000 kcal/hour, and annual heat recovery: 10×24×365=876 million kcal, equivalent to standard coal Calculation of 7000kcal/kg standard coal: 125 tons of standard coal/piece.year; standard coal is 960 yuan/ton; annual benefit is: 120,000 yuan/piece.year. For a 1.1 million t/y coke unit (two 55-hole coke ovens), it can generate an annual benefit of 13.2 million yuan.
2.本发明与回收蒸汽相比(温度),可回收高品质余热(温度);两种介质在设备内完全逆流,换热温差最大,可以获得最大的传热系数。2. Compared with the recovery of steam (temperature), the present invention can recover high-quality waste heat (temperature); the two media are completely countercurrent in the equipment, the heat exchange temperature difference is the largest, and the maximum heat transfer coefficient can be obtained.
3.导热油闭路循环,无跑、冒、滴、漏;上升管采用独立控制,可独立更换和独立维护。3. The heat conduction oil circulates in a closed circuit without running, popping, dripping or leaking; the ascending pipe adopts independent control, which can be replaced and maintained independently.
4.通过内筒体的内壁上设有光滑、辐射传热及热稳定性好、防止焦油挂壁的无机高分子涂层复合材料。无机高分子涂层可以使设备内壁光滑,强化辐射传热,热稳定性好,防止焦油挂壁,热效率高、降低外壁温度。4. The inner wall of the inner cylinder is provided with an inorganic polymer coating composite material that is smooth, has good radiation heat transfer and thermal stability, and prevents tar from hanging on the wall. The inorganic polymer coating can make the inner wall of the equipment smooth, enhance radiation heat transfer, have good thermal stability, prevent tar from hanging on the wall, have high thermal efficiency, and reduce the temperature of the outer wall.
5.通过中间换热层螺旋翅片能够增加换热面积、提高内筒体的强度、增大流体湍流强度,强化换热、提高换热效率。5. The spiral fins in the middle heat exchange layer can increase the heat exchange area, improve the strength of the inner cylinder, increase the fluid turbulence intensity, strengthen heat exchange, and improve heat exchange efficiency.
6.所述外筒体上设有外筒体壁温实时监测器,监测器与控制器连接。通过外筒体壁温实时监测器对外筒体壁温进行不间断检测,当壁温升高时表示外筒体可能有泄漏的情况发生,保证设备的安全。6. The outer cylinder is provided with a real-time monitor for the wall temperature of the outer cylinder, and the monitor is connected with the controller. The wall temperature of the outer cylinder is continuously detected by the real-time monitor of the wall temperature of the outer cylinder. When the wall temperature rises, it indicates that the outer cylinder may leak, ensuring the safety of the equipment.
附图说明Description of drawings
附图1为系统正常工作时的流程图;Accompanying drawing 1 is the flow chart when system works normally;
附图2为上升管换热器的原理结构图。Accompanying drawing 2 is the schematic structural diagram of the riser heat exchanger.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合附图来详细解释本发明的实施方式。In order to better understand the present invention, the implementation manner of the present invention will be explained in detail below in conjunction with the accompanying drawings.
实施方法Method of implementation
如附图1,图2所示,一种回收焦炉荒煤气余热用于脱苯和蒸氨的设备,包括上升管换热器1、蒸氨再沸器2、负压蒸氨塔3、脱苯再沸器4、负压脱苯塔5、热介质槽6、热贫油槽9、阀门11~20及组成闭路循环的管道21。As shown in accompanying drawing 1, Fig. 2, a kind of equipment that recovers coke oven raw gas waste heat and is used for debenzene and ammonia distillation, comprises riser heat exchanger 1,
所述上升管换热器1包括外侧的热介质进出管道121、中间的荒煤气进出管道122,所述热介质进出管道121的热介质进口123在上部、热介质出口124在下部,热介质进口123、热介质出口124分别通过各自的法兰与外接管道连接,热介质进出管道121内设有热介质,所述荒煤气进出管道包括下部的荒煤气进口125、上部的荒煤气出口126,荒煤气进口125通过法兰与焦炉出气管道连接、荒煤气出口126通过法兰与桥管连接,热介质出口124与蒸氨再沸器2上部进口连接,同时热介质出口124通过管道及阀门一11与脱苯再沸器4上部连接,脱苯再沸器4的顶部出口同时通过管道及阀门二12、阀门四14与热介质出口124连接,在阀门二12与阀门四14之间的管道通过管道一22与负压脱苯塔5连接,管道一22上设有阀门三13,脱苯再沸器4下部出口通过管道及阀门五15与热贫油槽9底部进口连接,在连接热贫油槽9底部进口的管道上设有阀门六16,同时脱苯再沸器4下部出口通过管道及阀门七17与热介质槽6进口连接,蒸氨再沸器2下部出口也通过管道及阀门六16与热贫油槽9底部进口连接、同时通过阀门七17与热介质槽6进口连接,蒸氨再沸器2顶部蒸汽出口与负压蒸氨塔3中部通过管道连接,负压蒸氨塔3底部废水出口通过管道与蒸氨再沸器2底部进口连接;负压脱苯塔5下部出口通过管道与热贫油槽9下部进口连接,热贫油槽9出口与热贫油循环泵10进口连接,热贫油循环泵10的出口通过一路管道23及阀门八18与脱苯再沸器4底部连接、通过阀门九9及另一路管道21与上升管换热器1的热介质进口123连接,同时另一路管道21通过阀门十20与热介质泵8出口连接,热介质泵8进口与热介质槽6出口连接,所述热介质槽6内设有加热装置7。荒煤气进出口法兰101与焦炉和桥管连接,荒煤气下进上出;热介质进出口法兰110与外接管道连接,热介质上进下出,两种介质在设备内完全逆流,换热温差最大,可以获得最大的传热系数。The riser heat exchanger 1 includes a heat medium inlet and
所述加热装置7采用电加热装置。The
所述热介质采用热贫油、导热油或熔盐。The heat medium adopts hot lean oil, heat conduction oil or molten salt.
所述上升管换热器1包括两端的荒煤气进出口法兰101、内筒体103、中间筒体105、外筒体108,热介质进出口法兰110。所述的热介质进出口法兰110分别与热介质进出管道的热介质进口123、热介质出口124连接。内筒体103与中间筒体105之间形成热介质进出管道121,内筒体103内腔为荒煤气进出管道122,荒煤气进出口法兰101分别与内筒体103、中间筒体105、外筒体108的端部连接。The riser heat exchanger 1 includes raw gas inlet and
所述内筒体103的内壁上设有光滑、辐射传热及热稳定性好、防止焦油挂壁的无机高分子涂层102;无机高分子涂层102可以使设备内壁光滑,强化辐射传热,热稳定性好,防止焦油挂壁。The inner wall of the
所述内筒体103与中间筒体105之间通过中间换热层螺旋翅片104连接,中间筒体105与外筒体108之间设有外层热阻材料106。通过中间换热层螺旋翅片104能够增加换热面积、提高内筒体103的强度、增大流体湍流强度,强化换热、提高换热效率。The
在中间筒体105与外筒体108之间设有变形补偿器107,所述变形补偿器107为设于间筒体105上的向外筒体108一侧凸出的环形凹槽111。A
所述外筒体108上设有外筒体壁温实时监测器109,监测器与控制器连接。通过外筒体壁温实时监测器9对外筒体壁温进行不间断检测,当壁温升高时表示外筒体可能有泄漏的情况发生,保证设备的安全。The
一种回收焦炉荒煤气余热用于脱苯和蒸氨的方法,负压脱苯塔5启动状态时通过热介质(导热油或熔盐)回收上升管中荒煤气的余热,包括以下步骤:A method for recovering the waste heat of raw coke oven gas for debenzene and ammonia distillation. When the negative
1)开启阀门一11、阀门三13、阀门四14、阀门七17、阀门八18、阀门十20,关闭阀门二12、阀门五15、阀门六16、阀门九19;1) Open valve one 11, valve three 13, valve four 14, valve seven 17, valve eight 18, valve ten 20, close valve two 12, valve five 15, valve six 16, valve nine 19;
2)通过热介质槽6中的电加热装置7将热介质槽6中的热介质加热到240-260℃;2) heating the heat medium in the
3)用热介质泵8抽出热介质槽6中的热介质送到上升管换热器1与750~850℃的高温荒煤气换热,热介质温度升高到260~280℃后;3) Use the
4)一路送去脱苯再沸器4,与热贫油槽9来的热贫油换热,把热贫油加热到225~235℃送到负压脱苯塔为脱苯提供热量后回到热贫油槽;4) Send all the way to the
5)另一路送到负压蒸氨再沸器2加热负压蒸氨塔3底来的蒸氨废水产生蒸汽送回的负压蒸氨塔蒸氨;5) Another way is sent to the negative pressure
6)负压蒸苯再沸器4和负压蒸氨再沸器2换热后出来的热介质混合后温度在240~260℃,进入到热介质槽6,被热介质泵8抽出送到上升管换热器与高温荒煤气再次换热完成一个循环,如此循环往复;6) After heat exchange between the negative
7)系统正常运行状态7) The system is in normal operation
当系统启动运行到积累足够量的温度在225~235℃热贫油后,使用热贫油作为循环热介质进行系统运行,具体包括如下步骤:When the system starts to run and accumulates a sufficient amount of hot lean oil at a temperature of 225-235°C, use the hot lean oil as the circulating heat medium for system operation, specifically including the following steps:
(1)停止运行热介质泵8,关闭开启阀门一11、阀门三13、阀门四14、阀门七17、阀门八18、阀门十20,开启阀门二12、阀门五15、阀门六16、阀门九19;(1) Stop running the thermal
(2)启动热贫油循环泵10抽出热贫油槽9中温度在225~235℃的热贫油,送到上升管换热器1与750~850℃的高温荒煤气进行换热,温度升高到240~250℃;(2) Start the hot lean
(3)被高温荒煤气加热后的热贫油一路直接送到负压脱苯塔釜,在负压状态下闪蒸产生油气作为负压脱苯的热源,闪蒸后的热贫油温度在230~240℃,进入热贫油槽;(3) The hot lean oil heated by high-temperature raw gas is directly sent to the negative pressure debenzene tower kettle all the way, and flashes under negative pressure to generate oil gas as the heat source for negative pressure debenzene, and the temperature of the hot lean oil after flash evaporation is at 230~240℃, enter the hot lean oil tank;
(4)被高温荒煤气加热后的热贫油另一路送入负压蒸氨再沸器用来加热蒸氨塔釜来的废水产生蒸汽送回蒸氨塔用于蒸氨;(4) The hot lean oil heated by high-temperature raw gas is sent to the negative pressure ammonia distillation reboiler to heat the waste water from the ammonia distillation tower to generate steam and send it back to the ammonia distillation tower for ammonia distillation;
(5)在蒸氨再沸器中热贫油加热废水后温度降低到210~220℃后流出进入到热贫油槽;(5) After heating the waste water with hot lean oil in the ammonia distillation reboiler, the temperature drops to 210-220°C and then flows out into the hot lean oil tank;
(6)热贫油槽9中的两路贫油混合后温度在225~235℃被热贫油循环泵再次抽出送到上升管换热器与高温荒煤气换热完成一个循环,如此循环往复。本发明采用热流体回收焦炉高温荒煤气余热直接用于脱苯和蒸氨,采用上升管复合材料换热器,用热流体(包括热贫油、熔盐)作为荒煤气余热的回收的热介质,直接作为脱苯和蒸氨等工艺过程的加热介质,通过循环泵提供输送能量,构成取热与供热的闭路循环系统。本发明可以用于负压蒸氨和负压脱苯也可用于常压脱苯和常压蒸氨,可以单独用于蒸氨或脱苯,也可以作为其它工艺过程(如硫铵干燥、熔硫釜加热等)的供热。本发明的上升管复合材料换热器采用内层无机高分子涂层可以使设备内壁光滑,强化辐射传热,热稳定性好,防止焦油挂壁;中间换热层螺旋翅片具有增加换热面积、提高内筒体的强度、增大流体湍流强度,强化换热,换热效率提高;外筒体壁温实时监测器可以对外筒体壁温进行不间断检测,当壁温升高时表示外筒体可能有泄漏的情况发生,保证设备的安全。(6) The temperature of the two paths of lean oil mixed in the hot
上述虽然结合附图对发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. On the basis of the technical solution of the present invention, those skilled in the art can make various Modifications or variations are still within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810094390.1A CN108151547B (en) | 2018-01-31 | 2018-01-31 | Equipment and method for recycling waste heat of raw coke oven gas for benzene removal and ammonia distillation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810094390.1A CN108151547B (en) | 2018-01-31 | 2018-01-31 | Equipment and method for recycling waste heat of raw coke oven gas for benzene removal and ammonia distillation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108151547A CN108151547A (en) | 2018-06-12 |
| CN108151547B true CN108151547B (en) | 2023-05-09 |
Family
ID=62459499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810094390.1A Active CN108151547B (en) | 2018-01-31 | 2018-01-31 | Equipment and method for recycling waste heat of raw coke oven gas for benzene removal and ammonia distillation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108151547B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217664A (en) * | 2019-07-30 | 2020-06-02 | 杨承诣 | Device for heating rich oil and distilling crude benzene by using waste heat of raw gas and producing crude benzene by negative pressure |
| CN110849173A (en) * | 2019-11-19 | 2020-02-28 | 南京华电节能环保设备有限公司 | Coke oven ascension pipe raw gas high-temperature sensible heat recycling device |
| CN111111386B (en) * | 2020-02-25 | 2024-07-12 | 韶关凯鸿纳米材料有限公司 | Dual-purpose heat exchange system for ammonia distillation and ammonia absorption and application method thereof |
| CN113061442B (en) * | 2021-03-30 | 2022-03-11 | 太原理工大学 | A rising pipe for wet oxidation treatment of wastewater |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102519285B (en) * | 2011-12-23 | 2014-06-04 | 东北大学 | Integrated technique and special equipment for raw gas waste heat recovery and steam replacement with heat transfer soil |
| CN103274489A (en) * | 2013-05-21 | 2013-09-04 | 中冶焦耐工程技术有限公司 | A Negative Pressure Ammonia Distillation Process and Equipment Using Waste Heat of Raw Gas as Heat Source |
| CN203530217U (en) * | 2013-08-30 | 2014-04-09 | 常州江南电力节能科技有限公司 | Raw coke oven gas waste heat recycling system |
| CN104132321A (en) * | 2014-08-20 | 2014-11-05 | 杨承诣 | Method for recycling and utilizing waste heat of raw coke oven gas |
| CN104495968A (en) * | 2014-11-24 | 2015-04-08 | 北京首钢国际工程技术有限公司 | Negative-pressure ammonia distilling method used for heating ammonia distilling recycled waste water with coke oven crude gas waste heat |
| CN207881501U (en) * | 2018-01-31 | 2018-09-18 | 济南冶金化工设备有限公司 | The equipment that recycling waste heat of coke oven crude gas is used to take off benzene and ammonia still process |
-
2018
- 2018-01-31 CN CN201810094390.1A patent/CN108151547B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN108151547A (en) | 2018-06-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108151547B (en) | Equipment and method for recycling waste heat of raw coke oven gas for benzene removal and ammonia distillation | |
| CN105222146B (en) | A kind of flue gas waste heat recovery apparatus | |
| CN109264914A (en) | A kind of supercritical water oxidation energy comprehensive utilization system and energy reclaiming method | |
| CN202465298U (en) | Equipment for utilizing residual heat of coke oven flue gas to evaporate ammonia | |
| CN106398724A (en) | Waste heat recovery device for ascending pipe of coke oven | |
| CN207347506U (en) | A kind of system for recycling raw coke oven gas waste heat with conduction oil and carrying out ammonia still process | |
| CN107166479A (en) | Nuclear power station residual neat recovering system | |
| CN108444304B (en) | A coke oven waste gas waste heat recovery system | |
| CN106867547A (en) | Waste heat of coke oven crude gas recovery system | |
| CN104214990B (en) | A kind of coal oven dithio-gas sensible heat reclaims water refrigeration system and method | |
| CN109777448A (en) | A kind of coke oven coke oven uprising tube raw coke oven gas waste heat is used to that tube furnace to be replaced to take off benzene device | |
| CN206479046U (en) | smelting furnace waste heat recycling system | |
| CN106120222B (en) | A kind of waste-heat recovery device of steaming silk system | |
| CN206591075U (en) | Waste heat of coke oven crude gas recovery system | |
| CN111594826A (en) | A kind of oil-rich debenzene condensed water recycling system and method | |
| CN207881501U (en) | The equipment that recycling waste heat of coke oven crude gas is used to take off benzene and ammonia still process | |
| CN208187140U (en) | A kind of waste heat of coke oven crude gas recycling system | |
| CN208279557U (en) | A kind of coke oven threeway bridge tube heat exchanger apparatus | |
| CN104073268A (en) | Coking-preventing raw coke oven gas waste heat recycling device for heat-conduction oil coke oven | |
| CN107166978A (en) | A kind of calcining furnace circulating cooling system and method based on waste heat recovery | |
| CN108096866A (en) | Hydrocarbon solution recovery device | |
| CN105925279B (en) | A kind of high temperature coke breeze organic heat carrier exhaust heat recovering method | |
| CN208458257U (en) | Novel slag homogeneous solution-type reactor heating system based on automatic control | |
| CN209584097U (en) | Coking waste heat distribution utilizes system | |
| CN208038394U (en) | A kind of regenerative system of negative pressure benzene removal washing oil |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Equipment and method for recovering waste heat from coke oven raw gas for benzene removal and ammonia distillation Effective date of registration: 20230703 Granted publication date: 20230509 Pledgee: Rizhao Bank Co.,Ltd. Jinan Changqing Branch Pledgor: JINAN METALLURGY CHEMICAL EQUIPMENT CO.,LTD. Registration number: Y2023980046845 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |