CN108151526A - A kind of large-scale metallurgical material heat-exchanging drying arrangement - Google Patents
A kind of large-scale metallurgical material heat-exchanging drying arrangement Download PDFInfo
- Publication number
- CN108151526A CN108151526A CN201711443112.4A CN201711443112A CN108151526A CN 108151526 A CN108151526 A CN 108151526A CN 201711443112 A CN201711443112 A CN 201711443112A CN 108151526 A CN108151526 A CN 108151526A
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- China
- Prior art keywords
- heat
- tubule
- header
- exchanger rig
- big pipe
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of large-scale metallurgical material heat-exchanging drying arrangements, are evenly distributed in drum dryer body shell body with concentric circular fashion by multiple rows of heat-exchanger rig, heat-exchanger rig is fixed on by support frame in drum dryer body shell body;Heat-exchanger rig includes two big pipes for being mounted on mouthpiece, the other end of big pipe is provided with casing end cap, two big pipe front and rear part is connected respectively by header, evenly distributed tubule is provided between header, it is connected between tubule and header, tubule is fixedly mounted with big pipe by the fixation floor that horizontal homogeneous is set;Header is made of hole side plate and Inner arc plate by non-porous side plate, external arc plate, has hole side plate mutually to be welded with tubule, and be connected by through-hole with tubule;Big pipe is fixed in the support ring of support frame.The present invention solves the problems, such as that long, with high costs, the easy to wear corrosion of the procurement cycle of drying machine heat-exchange device and service life are short.
Description
Technical field
The present invention relates to steam drying technical fields, and in particular to a kind of large-scale metallurgical material heat-exchanging drying arrangement.
Background technology
It is steam dryer that collocation zinc leaching residue KIVCET, which directly refines lead project procedure for preparation, it is to utilize afterheat steam heat
Measure the key equipment that lead raw ore mixed material is dried.Steam dryer is in traditional direct heat transfer rotary dryer
On the basis of internal installed heat-exchange device additional(Structure is:Heat pipes are formed), belong to indirect heat exchange drying equipment.Its heat exchange
Device is steam dryer core component, is tubulose conjoined structure, and steam is led in pipe, and outer contacted with material of pipe carries out heat exchange,
Steam carries out heat exchange by tube wall and material, and then material is dried.
Heat-exchange device is the main vulnerable part of steam drying machine equipment, and service life is determined according to material use condition,
General service life is about 2~3 years or so, after the pipe fitting of heat-exchange device is easily worn, is thinning, perforation is scrapped, heat exchange dress
Putting needs integral replacing, and primary about 10,000,000 yuan of entirety heat-exchange device parts replacement expense is such as introduced from Ku Maila companies of Finland,
Procurement cycle is long, costly, normal production can be smelted to lead and cost impacts.
Existing main problem is steam dryer heat-exchange device in use:
(1), its service life according to material use condition determine, general service life is about to need integral replacing in 2~3 years or so,
The price of import Ku Maila steam dryer heat-exchange devices is extremely expensive, and procurement cycle is long.
(2), heat-exchange device pipe fitting and drying machine inner barrel support frame and heat-exchanger rig pipe fitting gap original design
It is larger, drum dryer running body produce when heat-exchanger rig pipe fitting easily shake at support frame filler ring, displacement, exchange heat pipe fitting
It is easily worn, perforates at support, at first batch of imported with original packaging heat-exchange device pipe fitting and drying machine inner barrel support frame filler ring
Use less than just be worn within 6 months or so it is thinning.
(3), heat-exchanger rig its pipe fitting header wooden partition easily by material corrosion, the thinning perforation leakage vapour of abrasion, service life is short.
Invention content
The object of the present invention is to provide a kind of large-scale metallurgical material heat-exchanging drying arrangement, to solve drying machine heat exchange dress
The problem of procurement cycle long, with high costs, easy to wear corrosion put and short service life.
The invention is realized in this way a kind of large-scale metallurgical material heat-exchanging drying arrangement, by multiple rows of heat-exchanger rig with same
Heart circle mode is evenly distributed in drum dryer body shell body, and the heat-exchanger rig is fixed on drum dryer body shell by support frame
In vivo;The heat-exchanger rig includes two big pipes for being mounted on mouthpiece, and the other end of the big pipe is provided with casing end cap,
Two big pipe front and rear parts are connected respectively by header, and evenly distributed tubule is provided between the header, described small
With being connected between header, the tubule is fixedly mounted pipe with big pipe by the fixation floor that horizontal homogeneous is set;The header
It is formed by non-porous side plate, external arc plate, by hole side plate and Inner arc plate, it is described to there is hole side plate mutually to be welded with tubule, and by logical
Hole is connected with tubule;The big pipe is fixed in the support ring of support frame.
Further, the thickness of the header and big pipe and tubule is 3-5mm.
Further, the junction of the big pipe and support ring is set as the protective case that packet weldering thickness is 3-5mm.
Further, the number of turns of the heat-exchanger rig assembly is 5 ~ 7 circles.
The beneficial effects of the invention are as follows:
Compared with traditional direct heat transfer rotary dryer, steam dryer has the following advantages that:
(1), product quality is easy to ensure:Since material and dried medium are not directly contacted with, dried medium is avoided to material
Secondary pollution;
(2), heat utilization rate it is high:The condensed water that steam is formed after exchanging heat can be easily recycled, improves the utilization rate of thermal energy;
(3), the thermal efficiency it is high:The thermal efficiency of indirect heat dryer is mainly reflected on exhaust flow, with direct drying machine
It compares, the exhaust flow of indirect heat dryer is small, thus the thermal energy taken away is just few.It is, in general, that reach identical drying
Quality, thermal energy needed for indirect dryer are the 1/2~1/3 of direct-type drying machine, and with the drop of finished product target humidity
Low, the advantage of indirect dryer can dramatically increase;
(4), low stain:Exhaust flow is small, is not easy to carry dust secretly.Simultaneously because the content of hygroscopic water can be very high in tail gas, favorably
The recycling of waste heat in some special solvents and tail gas;
(5), it is at low cost:Used high-temperature medium is that boiler directly generates, and is that steam is also just filled without tail gas clean-up
It puts;Steam dryer heat-exchanger rig(Heat pipes)Production domesticization research substitution realizes production domesticization, reduces rapid wear from external import
For part spare part from external procurement cycle, the spare parts purchasing period is short, while saves a large amount of external spare parts purchasing expenses, it is ensured that directly refines lead
Continuous production;
(6), treating capacity it is big:Can continuous production, equipment yield is big, suitable for the continuous drying miberal powder of high-volume;
(7), service life it is long:The preferably domestic two-phase alloys steel of heat-exchanger rig tubing, board selection corrosion resistant, wear-resisting property, takes
Generation external inlet fitting, makes the tubing service life of heat-exchanger rig approach and reach imported product service life;Heat-exchanger rig pipe
Part header, which connect plate thickness with large and small pipe, increases by 3~5mm, enhances its wearability, extends heat-exchanger rig service life;It is filled in heat exchange
It is 3~5mm protective cases to put big pipe outer wall packet weldering thickness at pipe fitting and inner barrel support frame support ring, protective case mainly have with
Lower two effects:(1), eliminate the problem of gap is excessive at the big pipe of heat-exchanger rig and support frame support ring, it is therefore prevented that cylinder
The situation that heat-exchanger rig pipe fitting shakes and is subjected to displacement at support frame support ring during operation;(2), work as heat-exchanger rig
Pipe fitting is subjected to displacement at support frame support ring when wearing, and protects big tube wall, when protective case abrasion is big, can be determined
Phase replaces protective case, so as to extend heat-exchanger rig pipe fitting service life.
Description of the drawings
Fig. 1 is the B-B enlarged structure schematic diagrams of Fig. 2 of the present invention;
Fig. 2 is the A-A structure diagrams of Fig. 1 of the present invention;
Fig. 3 is the C-C enlarged structure schematic diagrams of Fig. 2 of the present invention;
Fig. 4 is single heat-exchanger rig structure diagram;
Fig. 5 is the stereogram of single heat-exchanger rig structure;
Fig. 6 is the A-A schematic diagrames of Fig. 4;
Fig. 7 is the B-B schematic diagrames of Fig. 4.
In attached drawing:11st, the 5th row's heat-exchanger rig, the 12, the 4th row's heat-exchanger rig, 13, third row heat-exchanger rig, 14, second
Arrange heat-exchanger rig, 15, first row heat-exchanger rig, 21, support skeleton, 211, support ring, 22, drum dryer body shell body, 31, interface
Pipe, 32, big pipe, 33, tubule, 34, fixed floor, 40, header, 41, non-porous side plate, 42, external arc plate, 43, have hole side plate.
Specific embodiment
The specific embodiment of the present invention is described in further detail with reference to embodiment:
As shown in Fig. 1-Fig. 7, a kind of large-scale metallurgical material heat-exchanging drying arrangement is equal with concentric circular fashion by five row's heat-exchanger rigs
It is even to be distributed in drum dryer body shell body 22, it is followed successively by the 5th row's heat-exchanger rig 11, the 4th row's heat-exchanger rig 12, third row's heat exchange
Device 13, second row heat-exchanger rig 14 and first row heat-exchanger rig 15;Heat-exchanger rig is fixed on drying machine by support frame 21
In cylinder housing 22;Heat-exchanger rig includes two big pipes 32 for being mounted on mouthpiece 31, and the other end of big pipe 32 is provided with set
Pipe end-cap, two big 32 front and rear part of pipe are connected respectively by header 40, and evenly distributed tubule 33 is provided between header 40,
It is connected between tubule 33 and header 40, tubule 33 is fixedly mounted with big pipe 32 by the fixation floor 34 that horizontal homogeneous is set,
Header 40 is 3-5mm with the thickness of big pipe 32 and tubule 33.Header 40 by non-porous side plate 41, external arc plate 42, have hole side plate
43 and Inner arc plate composition, there is the welding of hole side plate 43 and 33 phase of tubule, and be connected with tubule 33 by through-hole;Big pipe 32 is fixed
In the support ring 211 of support frame 21, the junction of big pipe 32 and support ring 211 is set as the guarantor that packet weldering thickness is 3-5mm
Sheath.
The above is only the preferred embodiment of the present invention, it is noted that those of ordinary skill in the art are come
It says, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications also should
When being considered as within protection scope of the present invention.
Claims (4)
1. a kind of large-scale metallurgical material heat-exchanging drying arrangement, which is characterized in that equal with concentric circular fashion by multiple rows of heat-exchanger rig
Even to be distributed in drum dryer body shell body, the heat-exchanger rig is fixed on by support frame in drum dryer body shell body;It is described
Heat-exchanger rig includes two big pipes for being mounted on mouthpiece, and the other end of the big pipe is provided with casing end cap, described in two
Big pipe front and rear part is connected respectively by header, and evenly distributed tubule, the tubule and header are provided between the header
Between be connected, the fixation floor fixed installation that the tubule and big pipe sets by horizontal homogeneous;The header is by non-porous side
Plate, external arc plate are made of hole side plate and Inner arc plate, described to have hole side plate mutually to be welded with tubule, and pass through through-hole and tubule
It is connected;The big pipe is fixed in the support ring of support frame.
2. a kind of large-scale metallurgical material heat-exchanging drying arrangement according to claim 1, which is characterized in that the header with
The thickness of big pipe and tubule is 3-5mm.
3. a kind of large-scale metallurgical material heat-exchanging drying arrangement according to claim 1, which is characterized in that the big pipe with
The junction of support ring is set as the protective case that packet weldering thickness is 3-5mm.
A kind of 4. large-scale metallurgical material heat-exchanging drying arrangement according to claim 1, which is characterized in that the heat exchange dress
The number of turns for putting assembly is 5 ~ 7 circles.
Priority Applications (1)
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CN201711443112.4A CN108151526A (en) | 2017-12-27 | 2017-12-27 | A kind of large-scale metallurgical material heat-exchanging drying arrangement |
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CN201711443112.4A CN108151526A (en) | 2017-12-27 | 2017-12-27 | A kind of large-scale metallurgical material heat-exchanging drying arrangement |
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CN201711443112.4A Pending CN108151526A (en) | 2017-12-27 | 2017-12-27 | A kind of large-scale metallurgical material heat-exchanging drying arrangement |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201166523Y (en) * | 2008-01-17 | 2008-12-17 | 邹平三星机械制造有限公司 | Heat exchanger of tube bundle drier |
CN101832704A (en) * | 2010-06-09 | 2010-09-15 | 山东天力干燥设备有限公司 | Multi-circular pipe gas distributing chamber and using method thereof |
CN202339073U (en) * | 2011-11-26 | 2012-07-18 | 山东科院天力节能工程有限公司 | Auxiliary heating steam rotary dryer |
CN202869194U (en) * | 2012-09-25 | 2013-04-10 | 江西铜业股份有限公司 | Connecting way of drying machine shell body thermal insulation adjoining pipe and steam coil |
CN103443570A (en) * | 2011-03-04 | 2013-12-11 | 库迈拉有限公司 | Steam drier |
CN203964565U (en) * | 2014-04-18 | 2014-11-26 | 河南工业大学 | Novel drum type drying equipment feed end mounting structure |
-
2017
- 2017-12-27 CN CN201711443112.4A patent/CN108151526A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201166523Y (en) * | 2008-01-17 | 2008-12-17 | 邹平三星机械制造有限公司 | Heat exchanger of tube bundle drier |
CN101832704A (en) * | 2010-06-09 | 2010-09-15 | 山东天力干燥设备有限公司 | Multi-circular pipe gas distributing chamber and using method thereof |
CN103443570A (en) * | 2011-03-04 | 2013-12-11 | 库迈拉有限公司 | Steam drier |
CN202339073U (en) * | 2011-11-26 | 2012-07-18 | 山东科院天力节能工程有限公司 | Auxiliary heating steam rotary dryer |
CN202869194U (en) * | 2012-09-25 | 2013-04-10 | 江西铜业股份有限公司 | Connecting way of drying machine shell body thermal insulation adjoining pipe and steam coil |
CN203964565U (en) * | 2014-04-18 | 2014-11-26 | 河南工业大学 | Novel drum type drying equipment feed end mounting structure |
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Application publication date: 20180612 |