CN108149371A - A kind of compression method of single knitting machine support integral die-cast - Google Patents
A kind of compression method of single knitting machine support integral die-cast Download PDFInfo
- Publication number
- CN108149371A CN108149371A CN201810108494.3A CN201810108494A CN108149371A CN 108149371 A CN108149371 A CN 108149371A CN 201810108494 A CN201810108494 A CN 201810108494A CN 108149371 A CN108149371 A CN 108149371A
- Authority
- CN
- China
- Prior art keywords
- support plate
- supporting rod
- welding
- feed end
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000006835 compression Effects 0.000 title claims abstract description 15
- 238000007906 compression Methods 0.000 title claims abstract description 15
- 238000009940 knitting Methods 0.000 title claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 32
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 230000021615 conjugation Effects 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 230000007423 decrease Effects 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000000227 grinding Methods 0.000 claims abstract description 9
- 230000008676 import Effects 0.000 claims abstract description 9
- 238000000926 separation method Methods 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims abstract description 9
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 239000000956 alloy Substances 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 238000004512 die casting Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000004927 fusion Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000013011 mating Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
Abstract
The present invention proposes a kind of compression method of single knitting machine support integral die-cast, it is characterised in that:The grinding tool of the present invention fills aluminium alloy liquid simultaneously using both ends, the both ends are upper support plate feed end and lower support plate feed end respectively, each feed end is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing the decline of temperature, and import reaches Synchronous lifting supporting rod temperature against supporting rod, high temperature aluminium alloys liquid wash makes the surface of supporting rod make its raising, reach effective combination of support plate and supporting rod after cooling and solidifying, improve support plate and the conjugation of supporting rod welding, the effect of welding in this way be so that supporting rod and support plate are not forced and the two separation or fracture, intensity reaches 900 kilograms or more.
Description
Technical field
The present invention relates to machinery fields, particularly relate to a kind of compression method of single knitting machine support integral die-cast.
Background technology
In order to ensure the dynamics of bearing of single knitting machine support, in the market common stent be made of ironwork,
It is very heavy, bring great inconvenience to carrying and storage;And its production method is by upper support plate and the welding of lower support plate
At the both ends of supporting rod, appearance can clearly see Welding Problems, and due to the high mild oxidation of welding and mixing for impurity
Enter either not prison welding etc. to cause weld bond nearby the strength of materials declines or the defects of snap, knitting machine fast turn-around or
When larger pressure is born in person's long-time service, the phenomenon that easily fracture;And its processing program very complicated, manufacture not only take
When, and it is of high cost.
Threaded hole on knitting machine support in the market in support plate and lower support plate is all unified specification, standard specification
For 95mm and 100mm, therefore user is when in use, it is necessary to first know the screw hole specification could replaceable holder well, it is no
It will cause diversified in specifications, the problem of can not installing, and manufacturing firm is in the stent for producing different size, not only will basis
Screw hole specification is different and outputs two molds, and the stent for the different size produced will also be separated and be stored, and needs very
Big warehouse area is used to store.
Invention content
The present invention proposes a kind of single knitting machine support and its compression method of integral die-cast, solves single in the prior art
Face knitting machine rack screw hole is diversified in specifications and brings storage is inconvenient, replaces the problem of inconvenient, while also avoid traditional weldering
The problem of endurance caused by connecing technique declines and weldering schlieren rings beauty etc..
The technical proposal of the invention is realized in this way:
A kind of single knitting machine support, it is characterized in that, support plate is opened up there are two symmetrical groove profile through-hole.
Further, the groove profile through-hole is in ellipticity, and into step in the groove profile through-hole.
Further, the distance of the groove profile through-hole and the sliding slot exterior point of groove profile through-hole is more than or equal to 100mm.
Further, the distance of the groove profile through-hole and the sliding slot exterior point of groove profile through-hole is less than or equal to 95mm.
Further, support plate includes upper support plate and lower support plate.
Further, the upper support plate and lower support plate use the method die casting of integral die-cast at the both ends of supporting rod.
Further, the supporting rod is a hollow siphunculus.
Further, a through-hole is offered on the tube wall of the supporting rod.
Further, a tooth hole is offered on the tube wall of the supporting rod.
The present invention also provides a kind of compression methods of single knitting machine support integral die-cast, include the following steps:
The present invention also provides a kind of compression methods of single knitting machine support integral die-cast, it is characterised in that:The present invention
Grinding tool fill aluminium alloy liquid simultaneously using both ends, the both ends are upper support plate feed end and the charging of lower support plate respectively
End, each feed end are designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing the decline of temperature, and import
Reach Synchronous lifting supporting rod temperature against supporting rod, high temperature aluminium alloys liquid wash makes the surface of supporting rod make its raising, reaches
Effective combination of support plate and supporting rod after to cooling and solidifying improves support plate and the conjugation of supporting rod welding, molten in this way
The effect connect be so that supporting rod and support plate are not forced and the two separation or fracture, intensity reaches 900 kilograms or more.
According to the more than description of this invention it is found that compared with prior art, the invention has the advantages that:
1. since the upper support plate and lower support plate are respectively opened up there are two symmetrical groove profile through-hole, the groove profile leads to
Hole is in ellipticity, by walking of the screw in elliptoid sliding slot, is adapted to the size of different size.
2. preferably, the groove profile through-hole is less than or equal to 95mm, mating hole and hole with point distance in the slideway of groove profile through-hole
Distance be 95mm two screws fastening.The groove profile through-hole is more than or equal to point distance in the slideway of groove profile through-hole
100mm can be adapted for fastening of the distance in mating hole and hole for two screws of 100mm.
3. present invention die casting stent by way of aluminium alloy water integral die-cast, while the weight of I-shaped foot can be mitigated
Intensity caused by avoiding conventional bonding technique declines and weldering schlieren rings the defects of beautiful.
4. the compression method of aluminium alloy water integrated die-casting stent provided by the invention simplifies the production technology of stent, improve
Production efficiency.
5. structure design of the present invention is ingenious in the extreme, technological process is very convenient, has very big use value.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other attached drawings according to these attached drawings.
Fig. 1 is the structure sectional view of the present invention;
Fig. 2 is the support plate structure schematic diagram of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1 and Figure 2, an embodiment of the present invention provides the pressings of a kind of single knitting machine support and its integral die-cast
Method, including upper support plate 1, supporting rod 2 and lower support plate 3, the upper support plate 1 and lower support plate 3 are using integral die-cast
Method welding is respectively opened up and is led to there are two symmetrical groove profile in the both ends of supporting rod 2, the upper support plate 1 and lower support plate 3
Hole 5, since the screw hole of market upper bracket and the spacing unified specification of screw hole are 95mm or two kinds of 100mm, producer is in life
The mold of plurality of specifications is had to out during production, the cost of die sinking is very high, and the product produced also must pile up separately, it is no
Then easily obscure taking and placing inconvenience, and the stent storage of plurality of specifications needs very big plant area, increase producer into
This, therefore the groove profile through-hole 5 is designed to step 51 by the present invention, so that fastened by screw is in the taking of axis.The groove profile leads to
Hole 5 and the minor axis length of groove profile through-hole 5 are not less than 95mm, and the long axis length of the groove profile through-hole 5 and groove profile through-hole 5 is not less than
100mm, to be applicable in the screw of different size.Due to the rack screw hole on jersey machine and the specification of the distance of screw hole
95mm and 100mm are fixed as, therefore, the length of the short axle is set as 95mm, the length of the long axis is set as 100mm.The branch
Strut 2 is a hollow siphunculus, and for conducting wire or other accessories of shuttling, 4 He of a through-hole is offered on the tube wall of the supporting rod 2
An at least tooth hole 41.
It, only need to be interior according to reality in groove profile through-hole 5 to screw when the stent diameter difference on the jersey machine of user
Demand moves in or out the combination demand to be suitble to jersey machine, and such setting can be saved greatly
Producer produces the cost of stent, and it is also very local in terms of the storage of stent just and save very big space, to factory
Family saves a very big cost.
It is preferred that:The total length of stent is 490mm ± 0.1, and 2 length 488mm of supporting rod supports side surface inside from one
The through-hole 4 of a 25mm is offered at 120mm and the tooth hole 41 of a 5mm, upper branch are offered at another support plate inside 145mm
Support plate 1 or lower support plate 3 are all provided with there are two groove profile through-hole 5, the diameter 9mm of the through-hole, and step 51 is added in groove profile through-hole 5,
The stepped counterbore 14.5mm, deep 9mm, the thickness 20mm of the support plate, length 129mm, unify support plate two
Slideway exterior point distance between groove profile through-hole 5 is greater than or equal to 100mm, and interior point distance is less equal than 90mm, to realize screw
It can slide between slideway exterior point and interior point, assembled conducive to the fastening of the different model with jersey machine.
A kind of compression method of single knitting machine support integral die-cast, it is characterised in that:The grinding tool of the present invention uses both ends
Fill aluminium alloy liquid simultaneously, the both ends are upper support plate feed end and lower support plate feed end respectively, each feed end
It is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing the decline of temperature, and import is reached against supporting rod
To Synchronous lifting supporting rod temperature, high temperature aluminium alloys liquid wash makes the surface of supporting rod make its raising, after reaching cooling and solidifying
Support plate and supporting rod effective combination, improve the conjugation of support plate and supporting rod welding, the effect of such welding is to make
It obtains supporting rod and support plate is not forced and the two separation or fracture, intensity reaches 900 kilograms or more.
Embodiment one:
The grinding tool of the present invention fills aluminium alloy liquid simultaneously using both ends, and the both ends are upper support plate feed end respectively
With lower support plate feed end, each feed end is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing temperature
Decline, and import reaches Synchronous lifting supporting rod temperature against supporting rod, and high temperature aluminium alloys liquid wash makes supporting rod
Surface makes its raising, reaches effective combination of support plate and supporting rod after cooling and solidifying, improves support plate and supporting rod welding
Conjugation, the effect of such welding be so that supporting rod and support plate are not forced and the two separation or fracture,
Aluminium alloy fusion temperature under conditions of 600 DEG C -720 DEG C, the die casting into compression mod, treat aluminium alloy curing with
The combination globality of upper support plate, lower support plate and supporting rod that supporting rod welding after-poppet is integrally formed is best, and intensity reaches
To 900 kilograms or more.
Embodiment two:
The grinding tool of the present invention fills aluminium alloy liquid simultaneously using both ends, and the both ends are upper support plate feed end respectively
With lower support plate feed end, each feed end is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing temperature
Decline, and import reaches Synchronous lifting supporting rod temperature against supporting rod, and high temperature aluminium alloys liquid wash makes supporting rod
Surface makes its raising, reaches effective combination of support plate and supporting rod after cooling and solidifying, improves support plate and supporting rod welding
Conjugation, the effect of such welding be so that supporting rod and support plate are not forced and the two separation or fracture,
By the fusion temperature of aluminium alloy under conditions of 720 DEG C, aluminium alloy curing and supporting rod are treated in the die casting into compression mod
Welding after-poppet integrally the bond strength of upper support plate, lower support plate and supporting rod that is formed reach 1.25 tons of pressure without
Cracking, is obviously improved than original 500 jin~1000 jin of steel-pipe welding force request.
Embodiment three:
The grinding tool of the present invention fills aluminium alloy liquid simultaneously using both ends, and the both ends are upper support plate feed end respectively
With lower support plate feed end, each feed end is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing temperature
Decline, and import reaches Synchronous lifting supporting rod temperature against supporting rod, and high temperature aluminium alloys liquid wash makes supporting rod
Surface makes its raising, reaches effective combination of support plate and supporting rod after cooling and solidifying, improves support plate and supporting rod welding
Conjugation, the effect of such welding be so that supporting rod and support plate are not forced and the two separation or fracture,
By the fusion temperature of aluminium alloy under conditions of 710 DEG C, aluminium alloy curing and supporting rod are treated in the die casting into compression mod
Welding after-poppet integrally the bond strength of upper support plate, lower support plate and supporting rod that is formed reach 1.15 tons of pressure without
Cracking, is obviously improved than original 500 jin~1000 jin of steel-pipe welding force request.
Example IV:
The grinding tool of the present invention fills aluminium alloy liquid simultaneously using both ends, and the both ends are upper support plate feed end respectively
With lower support plate feed end, each feed end is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing temperature
Decline, and import reaches Synchronous lifting supporting rod temperature against supporting rod, and high temperature aluminium alloys liquid wash makes supporting rod
Surface makes its raising, reaches effective combination of support plate and supporting rod after cooling and solidifying, improves support plate and supporting rod welding
Conjugation, the effect of such welding be so that supporting rod and support plate are not forced and the two separation or fracture,
By the fusion temperature of aluminium alloy under conditions of 705 DEG C, aluminium alloy curing and supporting rod are treated in the die casting into compression mod
The bond strength of upper support plate, lower support plate and supporting rod that welding after-poppet is integrally formed reaches 1 ton of pressure without opening
It splits, is obviously improved than original 500 jin~1000 jin of steel-pipe welding force request.
Embodiment five:
The grinding tool of the present invention fills aluminium alloy liquid simultaneously using both ends, and the both ends are upper support plate feed end respectively
With lower support plate feed end, each feed end is designed using double feed inlet, in favor of improving the flowing velocity of liquid and reducing temperature
Decline, and import reaches Synchronous lifting supporting rod temperature against supporting rod, and high temperature aluminium alloys liquid wash makes supporting rod
Surface makes its raising, reaches effective combination of support plate and supporting rod after cooling and solidifying, improves support plate and supporting rod welding
Conjugation, the effect of such welding be so that supporting rod and support plate are not forced and the two separation or fracture,
By the fusion temperature of aluminium alloy under conditions of 630~680 DEG C, the die casting into compression mod, treat aluminium alloy curing with
The bond strength of upper support plate, lower support plate and supporting rod that supporting rod welding after-poppet is integrally formed reaches 900 kilograms
Pressure is obviously improved without cracking than original 500 jin~1000 jin of steel-pipe welding force request.
Present invention die casting stent by way of aluminium alloy water integral die-cast, can mitigate stent weight three divide one with
On, more than 20% cost reduction, speed can produce one in 2 minutes, and intensity caused by avoiding conventional bonding technique declines and weldering
Schlieren rings the defects of beautiful, and simplifies the production technology of stent, improves production efficiency, has saved cost.It is above-mentioned
Structure design of the present invention is ingenious in the extreme, and technological process is very convenient, has very big use value.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.
Claims (2)
1. a kind of compression method of single knitting machine support integral die-cast, it is characterised in that:Grinding tool fills aluminium simultaneously using both ends
Alloy liquid, the both ends are upper support plate feed end and lower support plate feed end respectively, and each feed end uses double feed inlet
Design, in favor of improving the flowing velocity of liquid and reducing the decline of temperature, and import reaches Synchronous lifting against supporting rod
Supporting rod temperature, the surface of high temperature aluminium alloys liquid wash supporting rod make its raising, reach support plate and branch after cooling and solidifying
Effective combination of strut improves support plate and the conjugation of supporting rod welding, and the effect of such welding is so that supporting rod and branch
Support plate is not forced and the two separation or fracture, and intensity reaches 900 kilograms or more.
2. the method as described in claim 1, it is characterised in that:The upper support plate and lower support plate welding are the two of supporting rod
End forms stent.
Priority Applications (1)
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CN201810108494.3A CN108149371A (en) | 2018-02-02 | 2018-02-02 | A kind of compression method of single knitting machine support integral die-cast |
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CN201810108494.3A CN108149371A (en) | 2018-02-02 | 2018-02-02 | A kind of compression method of single knitting machine support integral die-cast |
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CN201810108494.3A Pending CN108149371A (en) | 2018-02-02 | 2018-02-02 | A kind of compression method of single knitting machine support integral die-cast |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1040938A (en) * | 1989-10-20 | 1990-04-04 | 李朝成 | Ice-cream mould of ice-cream factory and manufacture method thereof |
CN1951605A (en) * | 2006-11-16 | 2007-04-25 | 上海交通大学 | Extrusion casting preparation method for aluminium alloy automobile engine bracket |
CN203200434U (en) * | 2012-12-28 | 2013-09-18 | 泉州标达机械有限公司 | I-shaped foot of jacquard machine |
CN106238710A (en) * | 2016-08-25 | 2016-12-21 | 上海交通大学 | The solid-liquid method of attachment of aluminum aluminum metal |
CN206376070U (en) * | 2017-01-15 | 2017-08-04 | 常熟市淼泉铸造有限公司 | A kind of knitting machine frame |
-
2018
- 2018-02-02 CN CN201810108494.3A patent/CN108149371A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1040938A (en) * | 1989-10-20 | 1990-04-04 | 李朝成 | Ice-cream mould of ice-cream factory and manufacture method thereof |
CN1951605A (en) * | 2006-11-16 | 2007-04-25 | 上海交通大学 | Extrusion casting preparation method for aluminium alloy automobile engine bracket |
CN203200434U (en) * | 2012-12-28 | 2013-09-18 | 泉州标达机械有限公司 | I-shaped foot of jacquard machine |
CN106238710A (en) * | 2016-08-25 | 2016-12-21 | 上海交通大学 | The solid-liquid method of attachment of aluminum aluminum metal |
CN206376070U (en) * | 2017-01-15 | 2017-08-04 | 常熟市淼泉铸造有限公司 | A kind of knitting machine frame |
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