CN108145782A - The production method that a kind of full-automatic potato puncher utilizes the sauce halogen potato of the full-automatic potato puncher - Google Patents
The production method that a kind of full-automatic potato puncher utilizes the sauce halogen potato of the full-automatic potato puncher Download PDFInfo
- Publication number
- CN108145782A CN108145782A CN201711496102.7A CN201711496102A CN108145782A CN 108145782 A CN108145782 A CN 108145782A CN 201711496102 A CN201711496102 A CN 201711496102A CN 108145782 A CN108145782 A CN 108145782A
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- China
- Prior art keywords
- potato
- crawler belt
- auxiliary material
- punching
- sliding rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/16—Perforating by tool or tools of the drill type
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
Abstract
The invention discloses a kind of full-automatic potato puncheres, the puncher includes feed device, perforating device, transmission device and blow tank, the feed device can be placed and transmit potato material, potato material on feed device can be carried out punch operation by the perforating device, the feed device, perforating device are connected setting with transmission device, which can drive feed device, perforating device to be synchronized with the movement in the opposite direction.This puncher high degree of automation, safety is good, and production efficiency is high, and transmission is accurate, and adaptability is stronger；The production method in process potato can carry out from outside to inside and from inside to outside it is tasty, it is tasty to work well, the shape of potato is kept simultaneously, it can make inside potato result is loose to be conducive to tasty by quick-frozen, being rubbed by vacuum furnace can make inside pot-stewed fowl rapid osmotic to potato, save the production time, it can be continuously produced, a large amount of to save manually, production efficiency is high, and production is stablized.
Description
Technical field
The invention belongs to field of food producing technology, especially a kind of leisure vegetable food process equipment and technique,
The production method that especially a kind of full-automatic potato puncher utilizes the sauce halogen potato of the full-automatic potato puncher.
Background technology
Potato, also known as potato are referred to as one of five generalized grain crop of the world.Potato is full of nutrition, in stem tuber containing about
Starch 15-25%, protein 2-3%, fat 0.7%, crude fibre 0.15%, also containing ore deposits such as abundant calcium, phosphorus, iron, potassium
Substance and vitamin C, vitamin A and B same clans vitamin.Existing soil bean leisure food processing technology mainly has puffing potato
Two kinds of piece and seasoning thermophilic digestion potato chips, since boiling potato chips can cause mouthfeel to become rotten, market under high-temperature high-pressure state
On mostly using acid is adjusted after, the mode of cold sterilization reaches the shelf-life, the potato chips that such method makes, mouthfeel meta-acid, and not
It is easy to digest.Simultaneously in the market it can be seen that the snack food being processed with bulk or whole potato, but potato itself is bad
Tasty, it is bad that product mouthfeel generally results in sales volume.The wind of seasoning boiling potato can be improved currently without a kind of effective method
Taste and mouthfeel reach the degree of market popularity.
It there are no at present and solve whole or bulk potato tasty technical solution to work well during sauce halogen, it is irrelevant
Technology is concentrated mainly in the processing of potato dilated food and sauce halogen potato chips, but sauce halogen potato chips is adopted more to reach the shelf-life
With the mode of cold sterilization after acid is adjusted, to reach the shelf-life, product has certain brittleness, and is often accompanied by tart flavour, this and consumer
The soft tasty theory of perfume that current consumption potato is pursued is disagreed, and nondigestible, therefore such product is always in market sales volume
It is bad.
By retrieval, patent publication us related with the present patent application is not yet found.
Invention content
It should it is an object of the invention in place of overcome the deficiencies in the prior art, provide a kind of full-automatic potato puncher utilization
The production method of the sauce halogen potato of full-automatic potato puncher, the puncher high degree of automation, safety is good, production efficiency
Height, transmission is accurate, and adaptability is stronger；Potato can be entered the production method from outside to inside and from inside to outside in process
Taste, it is tasty to work well, while keep the shape of potato, by it is quick-frozen can make inside potato result it is loose be conducive to it is tasty,
Being rubbed by vacuum furnace can make inside pot-stewed fowl rapid osmotic to potato, save the production time, can be continuously produced, largely save people
Work, production efficiency is high, and production is stablized.
The present invention solves its technical problem and following technical scheme is taken to realize：
A kind of full-automatic potato puncher, the puncher include feed device, perforating device, transmission device and discharging
Slot, the feed device can be placed and transmit potato material, and the perforating device can be by the potato material on feed device
Punch operation is carried out, the feed device, perforating device are connected setting with transmission device, which can drive and send
Material device, perforating device are synchronized with the movement in the opposite direction；
The blow tank includes material blow tank and potato blow tank after punching, and material blow tank is set to after the punching
Below perforating device, and the material after can perforating device be punched discharges, and the potato blow tank is set to feeding dress
Below the output terminal put, and potato after punching 8 can be discharged.
Moreover, the feed device includes transmission crawler belt and multiple material positioning mold holes, transmission crawler belt edge level side
To setting, multiple material positioning mold hole groups, the material positioning mould are uniformly arranged at intervals on the transmission crawler belt in the horizontal direction
It is longitudinally disposed to have hole, and each material positioning mold hole group is uniformly arranged at intervals multiple material positioning mold holes along longitudinal direction, it should
Material positioning mold hole goes to upper and lower opening, hollow wide at the top and narrow at the bottom cone-shaped, and soil can be set on the material positioning mold hole
Bean material；The potato blow tank is set to below the output terminal of transmission crawler belt；
The perforating device is movable successively including ecto-entad and does not detach the baffle portion of connection setting, punching portion and moves back auxiliary
Material portion, the baffle portion include baffle crawler belt, baffle sliding rail and multiple sets of vias, and the baffle crawler belt, baffle sliding rail are along water
Square to setting, uniformly distributed interval is formed with multiple sets of vias in the horizontal direction on the baffle crawler belt, and the sets of vias is longitudinally disposed, and
Each sets of vias is uniformly arranged at intervals with multiple through-holes along longitudinal direction, which is set to the top of transmission crawler belt, the gear
Plate sliding rail is set on the baffle crawler belt between baffle crawler belt, transmission crawler belt, and baffle sliding rail is symmetrically disposed on baffle along longitudinal direction
Longitudinal both sides of crawler belt, the baffle crawler belt can be slided along baffle sliding rail；
The punching portion includes punching crawler belt, punching sliding rail and multiple perforating knife groups, and the punching crawler belt, punching sliding rail are equal
It is horizontally disposed, multiple perforating knife groups are uniformly equipped at intervals on the punching crawler belt in the horizontal direction, perforating knife group edge is vertical
To setting, and each perforating knife group is uniformly arranged at intervals with multiple perforating knifes along longitudinal direction, which is set to baffle crawler belt
The interior and setting that is connected with baffle crawler belt, the punching sliding rail are set to above baffle sliding rail, and the punching sliding rail is right along longitudinal direction
Claim to be set to the longitudinal both sides for punching crawler belt, which can slide along punching sliding rail；
The perforating knife is vertically set, which includes cutter head and connector sleeve, and the connector sleeve is set to knife
The top of head, the hollow cylindrical that the cutter head, connector sleeve are open in top and bottom, and the hollow diameters of connector sleeve are more than
The hollow diameters of cutter head, the cutter head are vertically installed on the outer surface of punching crawler belt, and the connector sleeve is vertically installed in punching
On the inner surface of crawler belt；
The cutter head coaxial package is in can move back and forth in through-hole and along through-hole is inside and outside；
It is described move back auxiliary material portion include moving back auxiliary material crawler belt, move back auxiliary material sliding rail and it is multiple move back auxiliary material bar group, it is described move back auxiliary material crawler belt,
It is horizontally disposed to move back auxiliary material sliding rail, this, which moves back uniformly to be equipped at intervals in the horizontal direction on auxiliary material crawler belt, multiple moves back auxiliary material bar
Group, it is longitudinally disposed that this moves back auxiliary material bar group, and it is each move back auxiliary material bar group be uniformly arranged at intervals with along longitudinal direction it is multiple move back auxiliary material bar, should
It moves back auxiliary material crawler belt to be set in punching crawler belt and with punching crawler belt be connected setting, the auxiliary material sliding rail that moves back is symmetrical arranged along longitudinal direction
In the longitudinal both sides for moving back auxiliary material crawler belt, this moves back auxiliary material crawler belt and can be slided along auxiliary material sliding rail is moved back, and the auxiliary material sliding rail that moves back is set to
It punches above sliding rail；
The auxiliary material bar that moves back vertically is set, this moves back auxiliary material bar and is vertically installed on the inner surface for moving back auxiliary material crawler belt,
And coaxial package in connector sleeve, cutter head hollow inside and can be moved back and forth along connector sleeve is inside and outside；
It is described move back the middle and back of auxiliary material sliding rail in the horizontal direction from front to back raise up be formed with an arc move back auxiliary material top
Go out portion, this moves back the baffle sliding rail of the lower front of auxiliary material ejection part, punching sliding rail is arranged in parallel, this moves back the rear portion of auxiliary material ejection part
Lower section move back auxiliary material sliding rail, punching sliding rail be arranged in parallel；On the baffle sliding rail of the lower rear for moving back auxiliary material ejection part downwards
Recess is formed with the perforation of an arc from portion；
When the baffle caterpillar drive is to close to transmission crawler belt upper surface, perforating knife can be to the potato on transmission crawler belt
Raw material is punched, and at the same time, moves back auxiliary material crawler belt from curved bottom to the tip motions for moving back auxiliary material ejection part, is carried out when moving back auxiliary material
When band is from curved bottom to the tip motions for moving back auxiliary material ejection part, moves back the auxiliary material bar that moves back above auxiliary material ejection part and move upwards, it is sliding
Go out the hollow inside of cutter head, when moving back auxiliary material crawler belt and move from the top for moving back auxiliary material ejection part to curved bottom, move back auxiliary material and eject
The auxiliary material bar that moves back above portion moves downward, and is generated into the hollow inside of cutter head and then by the punching of the hollow inside of perforating knife
Material is collected to ejection below through-hole into after punching in material blow tank；When the baffle crawler belt is along perforation
When being moved from portion, bottom of the perforation from the perforating knife above portion moves upwards out potato material, convenient for potato after punching
Discharging；
The material positioning mold hole, through-hole, punching tool bore corresponding setting one by one, the perforating knife is with moving back auxiliary material one by one
It is correspondingly arranged.
Moreover, the width of the transmission crawler belt, punching crawler belt is 1m；Alternatively, the maximum in the material positioning mold hole is straight
Diameter is 6cm, is highly 6cm, and the spacing that neighbors anticipates position mould hole is 4cm；Alternatively, a diameter of 12mm of the through-hole, institute
State a diameter of 10mm of cutter head, a diameter of 8mm of the material returned bar.
Moreover, the transmission device includes motor and synchronizing device, the motor by synchronizing device and feed device, beat
Aperture apparatus is connected setting.
A kind of production method of sauce halogen potato using full-automatic potato puncher as described above, step are as follows：
(1) after potato washing is removed the peel, punched, surface starch is removed in room temperature clear water after punching；Then, it punches
Material enters 1~30min of blanching in 60~90 DEG C of hot water afterwards；Complete 5~the 30min of spreading for cooling immediately of blanching, then -15 DEG C~-
It is quick-frozen in 18 DEG C of quick freezing repositories, obtain quick-frozen rear potato；
(2), with 100kg clear water, add in chicken frame 8 and pay, pig cylinder bone 5kg, capsicum 1kg, pericarpium zanthoxyli bungeani 500g, aniseed 500g, cassia bark
500g, spiceleaf 200g, fennel 300g, tsaoko 100g, cloves 100g boil brine, and boiling water boils, time 30min~240min,
Salt 3.5kg is added in after tanning, white granulated sugar 2kg, monosodium glutamate 1kg are seasoned, and must boil brine, spare；
(3) after potato thaws after will be quick-frozen, according to 100kg potatoes, add in 10kg and boiled brine, added according to raw material weight
Add 2/10000ths color stabilizer, carry out vacuum furnace and rub, vacuum strength -0.095Mpa, roller rubs 15~40min of time；
(4) material is toasted after roller is rubbed, 60~90 DEG C of 20~180min of baking；
(5) it is vacuum-packed after toasting, 108~131 DEG C of high temperature, 10~40min is to get sauce halogen potato, shelf life of products for sterilization
Up to 9 months.
Moreover, the step (1) middle punching aperture be 1mm~20mm.
The advantages of present invention obtains and good effect are：
1st, this puncher includes feed device, perforating device, transmission device and blow tank, and the feed device can be placed
And potato material is transmitted, the potato material on feed device can be carried out punch operation, the feeding dress by the perforating device
Put, perforating device is with transmission device and the setting that is connected, which can drive feed device, perforating device to opposite
Direction be synchronized with the movement, the puncher high degree of automation, safety is good, and production efficiency is high, and transmission is accurate, adaptability compared with
By force.
2nd, this puncher when in use, can by elevator by material transmission to transmitting crawler belt, puncher movement is flat
Surely, production efficiency is high, and noise is small, simple in structure, and is continuous production, has efficient, reliable and stable, the spies such as adaptable
Point, transmission device drive perforating device and feed device to be synchronized with the movement, and continuous production, transmission speed is adjustable, electrodeless variable-speed；Object
Anticipate position mould hole and go to upper and lower opening, hollow wide at the top and narrow at the bottom cone-shaped, the material for being suitable for different-diameter is positioned；
The puncher uses synchronous belt, chain drive to provide power for the punching of material, and synchronous belt transmission and chain drive work had been both
It is steady to can guarantee accurate gearratio again, power can be transmitted in each executive item well, it is simple in structure, both ensured each fortune
Dynamic component uniform force, stable movement have the advantages that noise is low and high in machining efficiency.
3rd, production method of the present invention enables potato Quick uniform tasty, the technique of good mouthfeel.This method is to choose
Fresh or refrigeration potato, tentatively cleans raw material using cleaning equipment, removes kind of a skin using potato peeler, manually goes
Except potato scar, larger potato also by stripping and slicing, is punched using automatic punch on potato, removes surface starch, and blanching is ripe
Change, the laggard scanning frequency of cooling spreading for cooling is frozen, and is thawed after quick-frozen, is rubbed tasty using the brine vacuum furnace endured in advance or is passed through stew in soy sauce
It is marinated tasty, after spice or direct packaging sterilizing；The method of the present invention using potato punch device, punch by the position among potato, and 1
A or multiple holes, in process potato can carry out from outside to inside and from inside to outside tasty, it is tasty to work well, keep simultaneously
The shape of potato can make inside potato result is loose to be conducive to tasty by quick-frozen, and being rubbed by vacuum furnace can make pot-stewed fowl fast
Speed is penetrated into inside potato, is saved the production time, be can be continuously produced, and a large amount of to save manually, production efficiency is high, and production is stablized；
The potato slices of punching can be used for being processed into potato slices, not generate waste.
4th, after the potato washing peeling of the method for the present invention, using automatic punching equipment to whole or blocky potato is beaten
Hole keeps the complete shape of potato, two-way tasty during tasty, and tasty uniform and speed is accelerated, and autoclave sterilization makes
It has the good shelf-life, while fragrant soft tasty.
Description of the drawings
Fig. 1 is the structure connection diagram of full-automatic potato puncher in the present invention；
The structure that Fig. 2 is Fig. 1 connects close-up schematic view；
The structure that Fig. 3 is Fig. 1 connects close-up schematic view；
The structure that Fig. 4 is Fig. 1 connects close-up schematic view；
The structure that Fig. 5 is Fig. 1 connects close-up schematic view；
Fig. 6 is that baffle portion, punching portion connect close-up schematic view with the structure for moving back auxiliary material portion in Fig. 1；
Fig. 7 is that the structure in Fig. 6 connects exploded perspective view；
Fig. 8 is the fabrication processing figure of production method of the present invention.
Specific embodiment
With reference to embodiment, the present invention is further described；Following embodiments are illustrative, be not it is limited,
Protection scope of the present invention cannot be limited with following embodiments.
Raw material used in the present invention is conventional commercial product unless otherwise specified；Used in the present invention
Method is the conventional method of this field unless otherwise specified.
A kind of full-automatic potato puncher, as shown in Figure 1, the puncher includes feed device 1, perforating device, transmission
Device (not shown) and blow tank, the feed device can be placed and transmit potato material, and the perforating device can
Potato material on feed device is subjected to punch operation, the feed device, perforating device are connected with transmission device to be set
It puts, which can drive feed device, perforating device to be synchronized with the movement in the opposite direction；
The blow tank includes material blow tank 5 and potato blow tank 7 after punching, and material blow tank is set after the punching
Below the perforating device, and the material 6 after can perforating device be punched discharges, and the potato blow tank is set to feeding
Below the output terminal of device, and potato after punching 8 can be discharged.
This puncher includes feed device, perforating device, transmission device and blow tank, and the feed device can be placed simultaneously
Transmit potato material, the perforating device can by the potato material on feed device carry out punch operation, the feed device,
For perforating device with transmission device and the setting that is connected, which can drive feed device, perforating device to opposite
Direction is synchronized with the movement, and the puncher high degree of automation, safety is good, and production efficiency is high, and transmission is accurate, and adaptability is stronger.
In the present embodiment, as shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the feed device includes transmission crawler belt
10 and multiple material positioning mold holes 9, the transmission crawler belt is horizontally disposed, between uniformly distributed in the horizontal direction on the transmission crawler belt
Every setting multiple material positioning mold hole groups, the material positioning mold hole is longitudinally disposed, and each material positioning mold hole
Group is uniformly arranged at intervals multiple material positioning mold holes along longitudinal direction, which goes to upper and lower opening, hollow upper width
Under it is narrow cone-shaped, potato material can be set on the material positioning mold hole；The potato blow tank is set to transmission crawler belt
Output terminal below；
The perforating device is movable successively including ecto-entad and does not detach the baffle portion of connection setting, punching portion and moves back auxiliary
Material portion, the baffle portion include baffle crawler belt 2, baffle sliding rail 11 and multiple sets of vias, the baffle crawler belt, the equal edge of baffle sliding rail
Horizontally arranged, uniformly distributed interval is formed with multiple sets of vias in the horizontal direction on the baffle crawler belt, and the sets of vias is longitudinally disposed,
And each sets of vias is uniformly arranged at intervals with multiple through-holes 15 along longitudinal direction, which is set to the top of transmission crawler belt, institute
It states on the baffle crawler belt that baffle sliding rail is set between baffle crawler belt, transmission crawler belt, and baffle sliding rail is symmetrically disposed on along longitudinal direction
Longitudinal both sides of baffle crawler belt, the baffle crawler belt can be slided along baffle sliding rail；
The punching portion includes punching crawler belt 3, punching sliding rail 12 and multiple perforating knife groups, and the punching crawler belt, punching are slided
Rail is horizontally disposed, is uniformly equipped at intervals with multiple perforating knife groups on the punching crawler belt in the horizontal direction, the perforating knife group
It is longitudinally disposed, and each perforating knife group is uniformly arranged at intervals with multiple perforating knifes along longitudinal direction, which is set to baffle
Be connected setting in crawler belt and with baffle crawler belt, and the punching sliding rail is set to above baffle sliding rail, and the punching sliding rail edge is vertical
To the longitudinal both sides for being symmetrically disposed on punching crawler belt, which can slide along punching sliding rail；
The perforating knife is vertically set, which includes cutter head 14 and connector sleeve 16, the connector sleeve setting
In the top of cutter head, hollow cylindrical that the cutter head, connector sleeve are open in top and bottom, and the hollow diameters of connector sleeve
More than the hollow diameters of cutter head, the cutter head is vertically installed on the outer surface of punching crawler belt, and the connector sleeve is vertically installed in
On the inner surface for punching crawler belt；
The cutter head coaxial package is in can move back and forth in through-hole and along through-hole is inside and outside；
It is described move back auxiliary material portion include moving back auxiliary material crawler belt 4, move back auxiliary material sliding rail 13 and it is multiple move back auxiliary material bar group, it is described to move back auxiliary material shoe
Band, to move back auxiliary material sliding rail horizontally disposed, this, which moves back uniformly to be equipped at intervals in the horizontal direction on auxiliary material crawler belt, multiple moves back auxiliary material
Bar group, it is longitudinally disposed that this moves back auxiliary material bar group, and it is each move back auxiliary material bar group and be uniformly arranged at intervals with along longitudinal direction multiple move back auxiliary material bar
17, this moves back auxiliary material crawler belt and is set in punching crawler belt and is connected setting with punching crawler belt, and described to move back auxiliary material sliding rail right along longitudinal direction
Claim to be set to the longitudinal both sides for moving back auxiliary material crawler belt, this moves back auxiliary material crawler belt and can slide along auxiliary material sliding rail is moved back, described to move back auxiliary material sliding rail
It is set to above punching sliding rail；
The auxiliary material bar that moves back vertically is set, this moves back auxiliary material bar and is vertically installed on the inner surface for moving back auxiliary material crawler belt,
And coaxial package in connector sleeve, cutter head hollow inside and can be moved back and forth along connector sleeve is inside and outside；
It is described move back the middle and back of auxiliary material sliding rail in the horizontal direction from front to back raise up be formed with an arc move back auxiliary material top
Go out portion 19, this moves back the baffle sliding rail of the lower front of auxiliary material ejection part, punching sliding rail is arranged in parallel, after this moves back auxiliary material ejection part
Below portion move back auxiliary material sliding rail, punching sliding rail be arranged in parallel；On the baffle sliding rail of the lower rear for moving back auxiliary material ejection part to
Lower recess is formed with the perforation of an arc from portion 20；
When the baffle caterpillar drive is to close to transmission crawler belt upper surface, perforating knife can be to the potato on transmission crawler belt
Raw material is punched, and at the same time, moves back auxiliary material crawler belt from curved bottom to the tip motions for moving back auxiliary material ejection part, is carried out when moving back auxiliary material
When band is from curved bottom to the tip motions for moving back auxiliary material ejection part, moves back the auxiliary material bar that moves back above auxiliary material ejection part and move upwards, it is sliding
Go out the hollow inside of cutter head, when moving back auxiliary material crawler belt and move from the top for moving back auxiliary material ejection part to curved bottom, move back auxiliary material and eject
The auxiliary material bar that moves back above portion moves downward, and is generated into the hollow inside of cutter head and then by the punching of the hollow inside of perforating knife
Material is collected to ejection below through-hole into after punching in material blow tank；When the baffle crawler belt is along perforation
When being moved from portion, bottom of the perforation from the perforating knife above portion moves upwards out potato material, convenient for potato after punching
Discharging；
The material positioning mold hole, through-hole, punching tool bore corresponding setting one by one, the perforating knife is with moving back auxiliary material one by one
It is correspondingly arranged.
This puncher when in use, can by elevator by material transmission to transmitting crawler belt, the puncher stable movement,
Production efficiency is high, and noise is small, simple in structure, and is continuous production, have it is efficient, it is reliable and stable, it is adaptable the features such as,
Transmission device drives perforating device and feed device to be synchronized with the movement, and continuous production, transmission speed is adjustable, electrodeless variable-speed；Material
Positioning mold hole goes to upper and lower opening, hollow wide at the top and narrow at the bottom cone-shaped, and the material for being suitable for different-diameter is positioned；It should
Puncher uses synchronous crawler haulage to provide power for the punching of material, and synchronous crawler haulage work is not only steady but also can guarantee standard
Power can be transmitted in each executive item by true gearratio well, simple in structure, both ensure that each moving component stress was equal
Even, stable movement has the advantages that noise is low and high in machining efficiency.
In the present embodiment, the described width for transmitting crawler belt, punching crawler belt is 1m；Alternatively, the material positioning mold hole
Maximum gauge for 6cm, be highly 6cm, the spacing that neighbors anticipates position mould hole is 4cm；Alternatively, the through-hole is a diameter of
12mm, a diameter of 10mm of the cutter head, a diameter of 8mm of the material returned bar.
In the present embodiment, the transmission device includes motor and synchronizing device, and the motor is by synchronizing device with sending
Material device, perforating device are connected setting.
The operation principle of this full-automatic potato puncher can be as follows：
During equipment operation, perforating device and feed device are synchronized with the movement using opposite direction.In perforating device and feeding
Three-layers crawler belt (transmission crawler belt punches crawler belt and moves back auxiliary material crawler belt) the different fortune of setting of the bottom of device contact for perforating device
Dynamic rail road (baffle sliding rail punches sliding rail and moves back auxiliary material sliding rail), crawler belt carries out movement in a curve according to track after injection.Specifically
Flow is：
1st, before injection, the three-layers crawler belt of perforating device fits closely opposing stationary be driven；
2nd, crawler belt is opposing stationary is punched for first stage after injection, baffle crawler belt and punching, moves back auxiliary material crawler belt and exists
Guide rail move back auxiliary material ejection part effect under synchronize lift cooperation punching, punching terminate retreat auxiliary material bar crawler belt under railway effect under
It falls, and is finally bonded, auxiliary material is released out of punching cutter head；
3rd, second stage after injection punches crawler belt and moves back the opposing stationary movement of auxiliary material crawler belt, and in the punching of guide rail
Separation unit effect lower promoted in portion's detaches with baffle crawler belt, and baffle blocks major ingredient, it is made to be detached with cutter head and stays in material positioning mould
Have in hole.
4th, after errant, the three-layers crawler belt of perforating device continues to fit closely opposing stationary be driven；
5th, it repeats above step and serialization potato punching action can be completed.
Embodiment 1
A kind of production method of sauce halogen potato using above-mentioned full-automatic potato puncher, step are as follows：
(1) after potato washing is removed the peel, punched, surface starch is removed in room temperature clear water after punching；Then, it punches
Material enters 1~30min of blanching in 60~90 DEG C of hot water afterwards；Complete 5~the 30min of spreading for cooling immediately of blanching, then -15 DEG C~-
It is quick-frozen in 18 DEG C of quick freezing repositories, obtain quick-frozen rear potato；
(2), with 100kg clear water, add in chicken frame 8 and pay, pig cylinder bone 5kg, capsicum 1kg, pericarpium zanthoxyli bungeani 500g, aniseed 500g, cassia bark
500g, spiceleaf 200g, fennel 300g, tsaoko 100g, cloves 100g boil brine, and boiling water boils, time 30min~240min,
Salt 3.5kg is added in after tanning, white granulated sugar 2kg, monosodium glutamate 1kg are seasoned, and must boil brine, spare；
(3) after potato thaws after will be quick-frozen, according to 100kg potatoes, add in 10kg and boiled brine, added according to raw material weight
Add 2/10000ths color stabilizer, carry out vacuum furnace and rub, vacuum strength -0.095Mpa, roller rubs 15~40min of time；
(4) material is toasted after roller is rubbed, 60~90 DEG C of 20~180min of baking；
(5) it is vacuum-packed after toasting, 108~131 DEG C of high temperature, 10~40min is to get sauce halogen potato, shelf life of products for sterilization
Up to 9 months.
The flow chart of the above method can be as shown in Figure 7.
Embodiment 2
A kind of production method of sauce halogen potato using above-mentioned full-automatic potato puncher, step are as follows：
(1) after potato washing is removed the peel, punched, surface starch is removed in room temperature clear water after punching；Then, it punches
Material enters blanching 1min in 60 DEG C of hot water afterwards；The complete spreading for cooling 5min immediately of blanching, then in -15 DEG C~-18 DEG C quick freezing repositories
It is quick-frozen, obtain quick-frozen rear potato；
(2), with 100kg clear water, add in chicken frame 8 and pay, pig cylinder bone 5kg, capsicum 1kg, pericarpium zanthoxyli bungeani 500g, aniseed 500g, cassia bark
500g, spiceleaf 200g, fennel 300g, tsaoko 100g, cloves 100g boil brine, boiling water tanning, and time 30min, tanning terminates
Salt 3.5kg is added in afterwards, and white granulated sugar 2kg, monosodium glutamate 1kg are seasoned, and must boil brine, spare；
(3) after potato thaws after will be quick-frozen, according to 100kg potatoes, add in 10kg and boiled brine, added according to raw material weight
Add 2/10000ths color stabilizer, carry out vacuum furnace and rub, vacuum strength -0.095Mpa, roller rubs time 15min；
(4) material is toasted after roller is rubbed, 60 DEG C of baking 20min；
(5) it is vacuum-packed after toasting, 108 DEG C of high temperature, 10min is to get sauce halogen potato for sterilization, and shelf life of products is up to 9
Month.
Embodiment 3
A kind of production method of sauce halogen potato using above-mentioned full-automatic potato puncher, step are as follows：
(1) after potato washing is removed the peel, punched, surface starch is removed in room temperature clear water after punching；Then, it punches
Material enters blanching 30min in 90 DEG C of hot water afterwards；The complete spreading for cooling 30min immediately of blanching, then in -15 DEG C~-18 DEG C quick freezing repositories
In it is quick-frozen, obtain it is quick-frozen after potato；
(2), with 100kg clear water, add in chicken frame 8 and pay, pig cylinder bone 5kg, capsicum 1kg, pericarpium zanthoxyli bungeani 500g, aniseed 500g, cassia bark
500g, spiceleaf 200g, fennel 300g, tsaoko 100g, cloves 100g boil brine, boiling water tanning, time 240min, tanning knot
Salt 3.5kg is added in after beam, white granulated sugar 2kg, monosodium glutamate 1kg are seasoned, and must boil brine, spare；
(3) after potato thaws after will be quick-frozen, according to 100kg potatoes, add in 10kg and boiled brine, added according to raw material weight
Add 2/10000ths color stabilizer, carry out vacuum furnace and rub, vacuum strength -0.095Mpa, roller rubs time 40min；
(4) material is toasted after roller is rubbed, 90 DEG C of baking 180min；
(5) it is vacuum-packed after toasting, 131 DEG C of high temperature, 40min is to get sauce halogen potato for sterilization, and shelf life of products is up to 9
Month.
More preferably, the step (1) middle punching aperture be 1mm~20mm.
Embodiment 4
A kind of production method of sauce halogen potato using above-mentioned full-automatic potato puncher, step are as follows：
(1) after potato washing is removed the peel, punched, surface starch is removed in room temperature clear water after punching；Then, it punches
Material enters blanching 15min in 70 DEG C of hot water afterwards；The complete spreading for cooling 20min immediately of blanching, then in -15 DEG C~-18 DEG C quick freezing repositories
In it is quick-frozen, obtain it is quick-frozen after potato；
(2), with 100kg clear water, add in chicken frame 8 and pay, pig cylinder bone 5kg, capsicum 1kg, pericarpium zanthoxyli bungeani 500g, aniseed 500g, cassia bark
500g, spiceleaf 200g, fennel 300g, tsaoko 100g, cloves 100g boil brine, boiling water tanning, time 180min, tanning knot
Salt 3.5kg is added in after beam, white granulated sugar 2kg, monosodium glutamate 1kg are seasoned, and must boil brine, spare；
(3) after potato thaws after will be quick-frozen, according to 100kg potatoes, add in 10kg and boiled brine, added according to raw material weight
Add 2/10000ths color stabilizer, carry out vacuum furnace and rub, vacuum strength -0.095Mpa, roller rubs time 30min；
(4) material is toasted after roller is rubbed, 70 DEG C of baking 90min；
(5) it is vacuum-packed after toasting, 121 DEG C of high temperature, 30min is to get sauce halogen potato for sterilization, and shelf life of products is up to 9
Month.
Production method of the present invention tentatively cleans raw material using cleaning equipment, and kind is removed using potato peeler
Skin, artificial removal's potato scar, larger potato also by stripping and slicing, are punched using automatic punch on potato, and removal surface is formed sediment
Powder, blanching curing, the laggard scanning frequency of cooling spreading for cooling are frozen, thaw, rubbed using the brine vacuum furnace endured in advance tasty after quick-frozen
Or pickled by stew in soy sauce it is tasty, after spice or direct packaging sterilizing；The method of the present invention is using potato punch device among potato
Position is punched, one or more holes, and potato can carry out tasty from outside to inside and from inside to outside in process, and tasty effect is good
It is good, while keep the shape of potato, it can make inside potato result is loose to be conducive to tasty by quick-frozen, being rubbed by vacuum furnace can
So that inside pot-stewed fowl rapid osmotic to potato, the production time is saved.The potato slices of punching can be used for being processed into potato slices, not produce
Raw waste.
The related detecting method of the production method of sauce halogen potato of the present invention：
1st, salinity measures control experiment
Intensity-the 0.095Mpa that fixed vacuum furnace is rubbed, roller rub time 30min, and salt content is 3.5% in brine, equally
Brine, raw material and brine ratio are 10：1.Brine is integrally permeated into material during being rubbed due to roller, can measure roller
The content of salinity in rear material is rubbed to evaluate the effect of infiltration, silver nitrate precipitation titration is used according to GB 5009.44-2016
It measures.Experimental group is rubbed using punching back roller, and control group does not punch direct roller and rubs.5 samples of acquisition carry out salinity measure, as a result such as
Under.
1 salt content of table measures table
It can be obtained from upper table analysis, stew in soy sauce is carried out after punching, and the salt content of experimental group is sentenced significantly more than control group
Product is tasty with obvious effects better than control group after fixed punching, and this method is effective.
2nd, sensory evaluation is analyzed
The sensory evaluation of product uses scoring method of inspection, and standards of grading (100 points of systems) are as follows：Finished product taste uniform 20
Point, it is desirable that product is tasty from outside to inside uniformly, and no part is over-salty, without local tasteless；Appearance looks elegant 20 is divided, it is desirable that particle is complete
It is whole, neat appearance；Finished product flavor 40 divides, it is desirable that hot and savory, moderately salted, long times of aftertaste；Finished product mouthfeel 20 is divided, it is desirable that soft or hard
It is moderate, do not occur.Each processing gained sample carries out subjective appreciation by 10 trained personnel, its average value is then taken to carry out
Statistics.
As can be seen that by punching from Analyses Methods for Sensory Evaluation Results, scoring of the evaluation personnel to product appearance is not interfered with, it is right
It is not tasty among occurring in evaluation procedure according to group, center it is half-cooked can situation, sensory evaluation score is relatively low.
Claims (6)
1. a kind of full-automatic potato puncher, it is characterised in that：The puncher includes feed device, perforating device, transmission dress
It puts and blow tank, the feed device can be placed and transmit potato material, the perforating device can will be on feed device
Potato material carries out punch operation, and the feed device, perforating device are connected setting with transmission device, the transmission device energy
Enough feed device, perforating device is driven to be synchronized with the movement in the opposite direction；
The blow tank includes material blow tank and potato blow tank after punching, and material blow tank is set to punching after the punching
Below device, and the material after can perforating device be punched discharges, and the potato blow tank is set to feed device
Below output terminal, and potato after punching 8 can be discharged.
2. full-automatic potato puncher according to claim 1, it is characterised in that：The feed device includes transmission crawler belt
With multiple material positioning mold holes, the transmission crawler belt is horizontally disposed, is uniformly spaced in the horizontal direction on the transmission crawler belt
Multiple material positioning mold hole groups are set, and the material positioning mold hole is longitudinally disposed, and each material positioning mold hole group
It is uniformly arranged at intervals multiple material positioning mold holes along longitudinal direction, which goes to upper and lower under opening, hollow upper width
Narrow is cone-shaped, and potato material can be set on the material positioning mold hole；The potato blow tank is set to transmission crawler belt
Below output terminal；
The perforating device is movable successively including ecto-entad and does not detach the baffle portion of connection setting, punching portion and moves back auxiliary material
Portion, the baffle portion include baffle crawler belt, baffle sliding rail and multiple sets of vias, and the baffle crawler belt, baffle sliding rail are along level
Direction is set, and uniformly distributed interval is formed with multiple sets of vias in the horizontal direction on the baffle crawler belt, and the sets of vias is longitudinally disposed, and every
A sets of vias is uniformly arranged at intervals with multiple through-holes along longitudinal direction, which is set to the top of transmission crawler belt, the baffle
Sliding rail is set on the baffle crawler belt between baffle crawler belt, transmission crawler belt, and baffle sliding rail is symmetrically disposed on baffle shoe along longitudinal direction
Longitudinal both sides of band, the baffle crawler belt can be slided along baffle sliding rail；
The punching portion includes punching crawler belt, punching sliding rail and multiple perforating knife groups, and the punching crawler belt, punching sliding rail are along water
Square to setting, it is uniformly equipped at intervals with multiple perforating knife groups in the horizontal direction on the punching crawler belt, which sets along longitudinal direction
Put, and each perforating knife group is uniformly arranged at intervals with multiple perforating knifes along longitudinal direction, the punching crawler belt be set in baffle crawler belt and
Be connected setting with baffle crawler belt, and the punching sliding rail is set to above baffle sliding rail, and the punching sliding rail is symmetrically set along longitudinal direction
Longitudinal both sides of punching crawler belt are placed in, which can slide along punching sliding rail；
The perforating knife is vertically set, which includes cutter head and connector sleeve, and the connector sleeve is set to cutter head
Top, the hollow cylindrical that the cutter head, connector sleeve are open in top and bottom, and the hollow diameters of connector sleeve are more than cutter head
Hollow diameters, the cutter head be vertically installed in punching crawler belt outer surface on, the connector sleeve is vertically installed in punching crawler belt
Inner surface on；
The cutter head coaxial package is in can move back and forth in through-hole and along through-hole is inside and outside；
It is described move back auxiliary material portion include moving back auxiliary material crawler belt, move back auxiliary material sliding rail and it is multiple move back auxiliary material bar group, it is described move back auxiliary material crawler belt, move back it is auxiliary
Expect sliding rail it is horizontally disposed, this move back uniformly be equipped at intervals in the horizontal direction on auxiliary material crawler belt it is multiple move back auxiliary material bar group, should
It is longitudinally disposed to move back auxiliary material bar group, and it is each move back auxiliary material bar group be uniformly arranged at intervals with along longitudinal direction it is multiple move back auxiliary material bar, this moves back auxiliary
Material crawler belt is set in punching crawler belt and is connected setting with punching crawler belt, it is described move back auxiliary material sliding rail and be symmetrically disposed on along longitudinal direction move back
Longitudinal both sides of auxiliary material crawler belt, this moves back auxiliary material crawler belt and can be slided along auxiliary material sliding rail is moved back, and the auxiliary material sliding rail that moves back is set to punching
Above sliding rail；
The auxiliary material bar that moves back vertically is set, this moves back auxiliary material bar and is vertically installed on the inner surface for moving back auxiliary material crawler belt, and same
Axle sleeve loaded on connector sleeve, cutter head hollow inside and can be moved back and forth along connector sleeve is inside and outside；
It is described move back the middle and back of auxiliary material sliding rail in the horizontal direction from front to back raise up be formed with an arc move back auxiliary material ejection part,
This moves back the baffle sliding rail of the lower front of auxiliary material ejection part, punching sliding rail is arranged in parallel, this moves back the lower rear of auxiliary material ejection part
Move back auxiliary material sliding rail, punching sliding rail be arranged in parallel；To lower recess on the baffle sliding rail of the lower rear for moving back auxiliary material ejection part
The perforation of an arc is formed with from portion；
When the baffle caterpillar drive is to close to transmission crawler belt upper surface, perforating knife can be to the potato material on transmission crawler belt
Punched, at the same time, move back auxiliary material crawler belt from curved bottom to the tip motions for moving back auxiliary material ejection part, when move back auxiliary material crawler belt from
When curved bottom is to the tip motions for moving back auxiliary material ejection part, moves back the auxiliary material bar that moves back above auxiliary material ejection part and move upwards, skid off knife
The hollow inside of head when moving back auxiliary material crawler belt and being moved from the top for moving back auxiliary material ejection part to curved bottom, is moved back on auxiliary material ejection part
The auxiliary material bar that moves back of side moves downward, the material generated into the hollow inside of cutter head and then by the punching of the hollow inside of perforating knife
It ejects below to through-hole, and is collected in material blow tank into after punching；When the baffle crawler belt along perforation from portion
During movement, bottom of the perforation from the perforating knife above portion moves upwards out potato material, convenient for the discharging of potato after punching；
The material positioning mold hole, through-hole, punching tool bore corresponding setting one by one, the perforating knife is with moving back auxiliary material one-to-one correspondence
Setting.
3. full-automatic potato puncher according to claim 2, it is characterised in that：The transmission crawler belt punches crawler belt
Width is 1m；Alternatively, the maximum gauge in the material positioning mold hole is 6cm, it is highly 6cm, neighbors anticipates position mould hole
Spacing be 4cm；Alternatively, a diameter of 12mm of the through-hole, a diameter of 10mm of the cutter head, the material returned bar it is a diameter of
8mm。
4. full-automatic potato puncher according to any one of claims 1 to 3, it is characterised in that：The transmission device packet
Include motor and synchronizing device, the motor is connected setting by synchronizing device with feed device, perforating device.
5. a kind of production method of sauce halogen potato using such as the full-automatic potato puncher of Claims 1-4 any one of them,
It is characterized in that：Step is as follows：
(1) after potato washing is removed the peel, punched, surface starch is removed in room temperature clear water after punching；Then, object after punching
Material enters 1~30min of blanching in 60~90 DEG C of hot water；Complete 5~the 30min of spreading for cooling immediately of blanching, then at -15 DEG C~-18 DEG C
It is quick-frozen in quick freezing repository, obtain quick-frozen rear potato；
(2), with 100kg clear water, add in chicken frame 8 and pay, pig cylinder bone 5kg, capsicum 1kg, pericarpium zanthoxyli bungeani 500g, aniseed 500g, cassia bark 500g,
Spiceleaf 200g, fennel 300g, tsaoko 100g, cloves 100g boil brine, boiling water tanning, time 30min~240min, tanning
After add in salt 3.5kg, white granulated sugar 2kg, monosodium glutamate 1kg be seasoned, and must boil brine, spare；
(3) after potato thaws after will be quick-frozen, according to 100kg potatoes, add in 10kg and boiled brine, added ten thousand according to raw material weight
/ bis- color stabilizer carries out vacuum furnace and rubs, and vacuum strength -0.095Mpa, roller rubs 15~40min of time；
(4) material is toasted after roller is rubbed, 60~90 DEG C of 20~180min of baking；
(5) it is vacuum-packed after toasting, 108~131 DEG C of high temperature, sterilizes 10~40min to get sauce halogen potato, shelf life of products is reachable
9 months.
6. the production method of the sauce halogen potato according to claim 5 using full-automatic potato puncher, the step is (1)
The aperture of middle punching is 1mm~20mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711496102.7A CN108145782A (en) | 2017-12-31 | 2017-12-31 | The production method that a kind of full-automatic potato puncher utilizes the sauce halogen potato of the full-automatic potato puncher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711496102.7A CN108145782A (en) | 2017-12-31 | 2017-12-31 | The production method that a kind of full-automatic potato puncher utilizes the sauce halogen potato of the full-automatic potato puncher |
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| Publication Number | Publication Date |
|---|---|
| CN108145782A true CN108145782A (en) | 2018-06-12 |
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ID=62460593
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711496102.7A Pending CN108145782A (en) | 2017-12-31 | 2017-12-31 | The production method that a kind of full-automatic potato puncher utilizes the sauce halogen potato of the full-automatic potato puncher |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112621879A (en) * | 2020-12-02 | 2021-04-09 | 柳州工学院 | Rubber support sizing material cutting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US3061070A (en) * | 1957-07-26 | 1962-10-30 | Atlas Pacifik Eng Co | Fruit handling machine |
| CN105639481A (en) * | 2016-01-29 | 2016-06-08 | 安徽先知缘食品有限公司 | Making method of duck seasoned with soy sauce |
| CN206547820U (en) * | 2016-12-23 | 2017-10-13 | 桂林理工大学 | One kind automatically removes jujube core machine |
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