CN108145148A - A kind of production technology based on brush nickel plating alloy amorphous powder - Google Patents
A kind of production technology based on brush nickel plating alloy amorphous powder Download PDFInfo
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- CN108145148A CN108145148A CN201711464598.XA CN201711464598A CN108145148A CN 108145148 A CN108145148 A CN 108145148A CN 201711464598 A CN201711464598 A CN 201711464598A CN 108145148 A CN108145148 A CN 108145148A
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- 238000007747 plating Methods 0.000 title claims abstract description 32
- 239000000843 powder Substances 0.000 title claims abstract description 27
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 239000000956 alloy Substances 0.000 title claims abstract description 18
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000005516 engineering process Methods 0.000 title claims abstract description 9
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 27
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 229910000990 Ni alloy Inorganic materials 0.000 claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 11
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000009713 electroplating Methods 0.000 claims abstract description 5
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 5
- 239000010439 graphite Substances 0.000 claims abstract description 5
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 4
- 239000010941 cobalt Substances 0.000 claims abstract description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000004615 ingredient Substances 0.000 claims abstract description 3
- 229910052742 iron Inorganic materials 0.000 claims abstract description 3
- 238000003801 milling Methods 0.000 claims abstract description 3
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 3
- 239000011574 phosphorus Substances 0.000 claims abstract description 3
- 239000010935 stainless steel Substances 0.000 claims abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 3
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 230000009467 reduction Effects 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 4
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 4
- 235000002906 tartaric acid Nutrition 0.000 claims description 4
- 239000011975 tartaric acid Substances 0.000 claims description 4
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 3
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 claims description 3
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 claims description 3
- 239000011790 ferrous sulphate Substances 0.000 claims description 3
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 3
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 3
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 3
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 3
- 238000005238 degreasing Methods 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 238000000498 ball milling Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical group [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 230000004224 protection Effects 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005280 amorphization Methods 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- -1 hydrogen Sodium hydroxide Chemical class 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000005300 metallic glass Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- B22F1/0003—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/04—Amorphous alloys with nickel or cobalt as the major constituent
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/562—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/04—Electroplating with moving electrodes
- C25D5/06—Brush or pad plating
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
- Laminated Bodies (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
A kind of ingredient based on brush nickel plating alloy amorphous powder is 40 82 wt% of nickel, and 8 30 wt% of cobalt, 5 15 wt% of iron, 5 15 wt% of phosphorus, powder is amorphous structure.Production technology it is characterized by comprising the following steps:(1)Metal substrate selects and is plated the derusting on surface, ungrease treatment;(2)The preparation of nickel alloy amorphous deposit:Nickel alloy amorphous deposit is prepared using brush electroplating method, anode uses graphite cake or stainless steel plate, and the current density of electrode is 0.5 5 A/mm2(It is preferred that 1.5 3 A/mm2), electrode speed of related movement is 5 20 m/min(It is preferred that 10 15m/min), titrating hydrochloric acid or sulfuric acid solution makes plating solution Ph values be less than 3, and plating temperature is 40 75 DEG C;(3)Amorphous deposit is made to come off from metallic substrate surfaces using milling method;(4)The amorphous deposit to come off is crushed using modes such as ball mill, particle breakers;(5)The nickel alloy amorphous powder of different thicknesses is sieved into using sieve.
Description
Technical field
The present invention relates to a kind of amorphous powdered alloy, more particularly, to a kind of based on brush nickel plating alloy amorphous powder
Production technology.
Background technology
With the development of electron electric power, communication industry, electronic component is sent out to miniaturization, high frequency and high current direction
Exhibition, and the requirement to the Electro Magnetic Compatibility of electronic equipment is also higher and higher, traditional amorphous band iron core, soft magnet
Oxysome
And metal magnetic powder core etc. has been unable to meet demand.Common magnetic material performance deficiency is mainly manifested in:(1) amorphous band
Iron core inductive loop in high-frequency work causes loss very big, limits its application in high frequency field;(2) soft magnetic ferrite is high
Frequency is lost low, but saturation induction density and magnetic conductivity are low, it is impossible to meet the growth requirement of miniaturization and high current;(3) it is golden
Belong to powder core there is the problems such as high-frequency loss is high, DC superposition characteristic is poor or expensive, limit its scope of application.It is non-
Structure of the crystal structure with longrange disorder, shortrange order, makes powder have many unique performances.Amorphous Magnaglo is due to it
Excellent soft magnet performance can meet various electronic component stabilisations, miniaturization, high frequency, high current, high-power need
It asks, the development of the hi-tech industries such as automobile, electronics, aerospace field can be greatly facilitated.And cobalt base amorphous alloy powder removes
With excellent magnetic property, also with the performances such as high temperature resistant, resistance to exhaust gas corrosion, wear-resisting, anti-corrosion, closed in electronics, coating and hard
It is used widely in gold.
Up to the present, the preparation process of amorphous powdered alloy mainly has water fog method, aeroponics and using amorphous thin ribbon
The technique for crushing powder processed.Water fog method has big cooldown rate, can meet the requirement for preparing amorphous powder.However, in water mist
During change, the powder obtained easily forms oxide, and oxygen content is high, furthermore upon solidification of the molten metal, the vapor of generation
The surface of molten metal can be covered in, the presence of the vapor film reduces the core metal intensity of cooling for leading to melting, so as to
Prevent the problem of powder central part is from obtaining amorphous structure, influence device performance.Aeroponics are since intensity of cooling is limited, only
The strong amorphous powdered alloy of amorphous formation ability can be prepared, and production cost is high.The advantages of direct crush method, is to material
Selectivity is not strong, and stock utilization is high, but brittle annealing need to be carried out to amorphous thin ribbon, it is easy to since annealing unevenness causes strip
Internal crystallization change it is uneven, and the powder particle with acute angle is easily generated after broken, is the following process of powder
Bring difficulty.
And compared with liquisol quenching method, sputtering method prepare amorphous alloy material, galvanoplastic are more economical, and application range is also more
It is wide.The formation of Resisting Property of Brush Electroplating Coating plating of inherently making peace is identical, is all the metal ion in solution in cathode(Workpiece)
The process of upper electric discharge crystallization.But compared with plating, plated pen and workpiece have relative motion in Brush Plating, thus plated surface is not
It is whole that metal ion reduction crystallization, the knot but plated surface each point sparks when plated pen is in contact with it occur simultaneously
It is brilliant.Therefore, Brush Electroplating Technique has its unique distinction in process aspect, and feature can be summarized as follows:
1st, equipment is simple, does not need to coating bath, easy to carry, suitable for field and field repair.Particularly with large-scale, precision equipment
Scene do not disintegrate repair it is more with practical value;
2nd, simple for process, operation is flexible, does not need to the position of plating and not use many material protections;
3rd, in operating process, cathode has relative motion with anode, therefore allows using higher current density, it is used than slot plating
Current density is several times greater to tens times;
4th, metal ion content is high in plating solution, so plating product speed is fast(It is 5 times~10 times faster than slot plating);
5th, have a plated pen of different model, and equipped with shape is different, insoluble anode not of uniform size, to various different geometries and
Complicated parts can all be repaired;
6th, expense is low, and economic benefit is big.
Invention content
In view of the above-mentioned problems, provide a kind of production technology based on brush nickel plating alloy amorphous powder.
The ingredient of the nickel alloy amorphous powder of the present invention is nickel 40-82 wt %, cobalt 8-30 wt%, iron 5-15 wt%, phosphorus
5-15 wt%。
The production technology of nickel alloy amorphous powder of the present invention.Include the following steps:
(1)Metal substrate selects and is plated the processing on surface:The elongation percentage at normal temperatures of metal substrate is not less than 10%, is plated
Mechanically or chemically derusting, degreasing can be used in surface;
(2)The composition of electric brush plating liquor:Nickel chloride or nickel sulfate 3-7.5 mol/L(It is preferred that 4-6 mol/L), phosphoric acid 0.5-1.5
Mol/L, cobaltous sulfate or cobalt chloride 0.4-2.5 mol/L, ferrous sulfate or frerrous chloride 0.3-2 mol/L, phosphorous acid 0.2-1.5
Mol/L, additive 1-8g/L, soluble sulphate or chlorate 10-50 g/L, reducing agent 1-8g/L, excess water;
Above-mentioned additive is tartaric acid and the mixture of neopelex;
4 kinds of salt use homo-ion in above-mentioned electric brush plating liquor, that is, are soluble sulphate or chlorate;
Above-mentioned reducing agent is water-soluble;
(3)The preparation of nickel alloy amorphous deposit:Nickel alloy amorphous deposit is prepared using brush electroplating method, anode using graphite cake or
Stainless steel plate, the current density of electrode is 0.5-5 A/mm2(It is preferred that 1.5-3 A/mm2), electrode speed of related movement is 5-20
m/min(It is preferred that 10-15m/min), titrating hydrochloric acid or sulfuric acid solution makes plating solution Ph values be less than 3, and plating temperature is 40-75 DEG C,;
(4)Amorphous deposit is made to come off from metallic substrate surfaces using milling method, rolling reduction ratio is 4-10%;
(5)The amorphous deposit to come off is crushed using modes such as ball mill, particle breakers.When broken, ball mill, particle are broken
Broken machine should use and force the type of cooling or interval work mode, to prevent amorphous particle from generating larger Wen Sheng when broken, generation
Crystallization change;
(6)The nickel alloy amorphous powder of different thicknesses is sieved into using sieve.
Compared with prior art, the present invention has the following advantages:
1. compared with aeroponics and direct crush method, this technique has equipment investment few, simple for process, and energy is formed to non-crystaline amorphous metal
The features such as power is of less demanding;
2. compared with water fog method, powder will not lead to the problem of oxidation and partial amorphization;
3. compared with direct crush method, due to depositing under the conditions of using pH value smaller, cause to produce larger planted agent in coating
Power and compared with concrete dynamic modulus, coating is i.e. tear-away with broken without embrittlement annealing, and will not generate the powder particle with acute angle;
4. compared with galvanoplastic+crush method prepares amorphous powdered alloy method, due to having relative motion between two electrode of Brush Plating, it is electroplated
Liquid is also flow regime, therefore, the concentration polarization problem of generation is not electroplated, and can use the current density of opposite bigger, carry
The production efficiency of high powder;
5. for conventional brush plating, because not requiring coating stress and surface quality, therefore the electric current of bigger can be used
Density had both improved the preparation speed of amorphous alloy coating, was also beneficial to obtain amorphous more loose and with bigger internal stress
Alloy layer, so as to be more easy to carry out amorphous alloy coating rolling pressure stripping;
6. this method can match without considering the amorphous formation ability to material by adjusting the concentration of each main component of electroplate liquid
Than the amorphous powdered alloy of different constituent elements compositions and ratio can be obtained, and therefore, the applicability of this method is more extensive, operable
Property is stronger, can meet requirement of the different occasions to amorphous powdered alloy performance.
Specific embodiment
The invention will be further described with reference to embodiments.
The preparation of 1 Ni 74Co12Fe7P7 amorphous powdered alloys of embodiment
Its preparation process, includes the following steps:
(1)The pretreatment of metallic substrate surfaces:Metal substrate selects 08F steel plates, plate thickness 1mm, and plated substrate surface passes through respectively
Sodium hydroxide solution and hydrochloric acid solution cleaning, to remove grease and oxidation;
(2)Electric brush plating liquor forms:5 mol/L of nickel chloride, 0.8 mol/L of phosphoric acid, 0.65 mol/L of cobalt chloride, frerrous chloride 0.5
Mol/L, 0.5 mol/L of phosphorous acid, additive 3g/L, 15 g/L of potassium chloride, 4 g/L of reducing agent, excess water;
Above-mentioned additive is tartaric acid and neopelex mass ratio is 2:1 mixture;
Above-mentioned reducing agent is ascorbic acid;
(4)The preparation of amorphous alloy coating:Pretreated plating piece accesses cathode, and anode uses graphite cake, stirs electroplate liquid, electricity
The current density of pole is 1.5 A/mm2, plating temperature is 65 DEG C, and titration hydrochloric acid makes electroplate liquid Ph values be 2;
(5)Amorphous alloy coating is removed using rolling reductions method, rolling reduction ratio is 8%;
(6)Amorphous Alloy Grain crushes, and using planetary ball mill crusher machine, Amorphous Alloy Grain is broken in argon gas protection, ball milling
2h, ratio of grinding media to material 5:1, ball milling method uses interval work mode, and ball mill avoids non-crystalline flour per ball milling 3min, rest 10min
End generates larger Wen Sheng;
(7)It is sieved into the Ni74Co12Fe7P7 amorphous powdered alloys of different thicknesses.
The preparation of 2 Ni 61Co22Fe9P8 amorphous powdered alloys of embodiment
Its preparation process, includes the following steps:
(1)The pretreatment of metallic substrate surfaces:Metal substrate selects brass sheet, and plate thickness 1mm is plated substrate surface respectively through hydrogen
Sodium hydroxide solution and hydrochloric acid solution cleaning, to remove grease and oxidation;
(2)Electric brush plating liquor forms:4.5 mol/L of nickel sulfate, 0.5 mol/L of phosphoric acid, 1.2 mol/L of cobaltous sulfate, ferrous sulfate
0.55mol/L, 0.5 mol/L of phosphorous acid, additive 3g/L, 22 g/L of potassium sulfate, 3 g/L of reducing agent, excess water;
Above-mentioned additive is tartaric acid and neopelex mass ratio is 1:1 mixture;
Above-mentioned reducing agent is potassium iodide;
(3)The preparation of amorphous alloy coating:Pretreated plating piece accesses cathode, and anode uses graphite cake, stirs electroplate liquid, electricity
The current density of pole is 2 A/mm2, plating temperature is 65 DEG C, and titration hydrochloric acid makes electroplate liquid Ph values be 1;
(4)Amorphous alloy coating is removed using rolling reductions method, rolling reduction ratio is 8%;
(5)Amorphous Alloy Grain crushes, and using planetary ball mill crusher machine, Amorphous Alloy Grain is broken in argon gas protection, ball milling
3h, ratio of grinding media to material 5:1, ball milling method uses interval work mode, and ball mill avoids non-crystalline flour per ball milling 3min, rest 10min
End generates larger Wen Sheng;
(6)It is sieved into the Ni 61Co22Fe9P8 amorphous powdered alloys of different thicknesses.
Claims (5)
1. a kind of production technology based on brush nickel plating alloy amorphous powder, the ingredient of powder is nickel 40-82 wt %, cobalt 8-
30 wt%, iron 5-15 wt%, phosphorus 5-15 wt%, powder is amorphous structure.
2. the production technology of nickel alloy amorphous powder, which is characterized in that include the following steps:
(1)Metal substrate selects and is plated the processing on surface:The elongation percentage at normal temperatures of metal substrate is not less than 10%, is plated
Mechanically or chemically derusting, degreasing can be used in surface;
(2)The composition of electric brush plating liquor:Nickel chloride or nickel sulfate 3-7.5 mol/L(It is preferred that 4-6 mol/L), phosphoric acid 0.5-1.5
Mol/L, cobaltous sulfate or cobalt chloride 0.4-2.5 mol/L, ferrous sulfate or frerrous chloride 0.3-2 mol/L, phosphorous acid 0.2-1.5
Mol/L, additive 1-8g/L, soluble sulphate or chlorate 10-50 g/L, reducing agent 1-8g/L, excess water;
(3)The preparation of nickel alloy amorphous deposit:Nickel alloy amorphous deposit is prepared using brush electroplating method, anode using graphite cake or
Stainless steel plate, the current density of electrode is 0.5-5 A/mm2(It is preferred that 1.5-3 A/mm2), electrode speed of related movement is 5-20
m/min(It is preferred that 10-15m/min), titrating hydrochloric acid or sulfuric acid solution makes plating solution Ph values be less than 3, and plating temperature is 40-75 DEG C,;
(4)Amorphous deposit is made to come off from metallic substrate surfaces using milling method, rolling reduction ratio is 4-10%;
(5)The amorphous deposit to come off is crushed using modes such as ball mill, particle breakers, and when crushing, ball mill, particle are broken
Broken machine should use and force the type of cooling or interval work mode;
(6)The nickel alloy amorphous powder of different thicknesses is sieved into using sieve.
3. additive described in claim 2 is tartaric acid and the mixture of neopelex.
4. 4 kinds of salt use homo-ion in electric brush plating liquor described in claim 2, that is, it is soluble sulphate or chlorate.
5. reducing agent is water-soluble described in claim 2.
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