CN108134340B - Main conductor locking device, conductor hanging frame device and quick installation tool - Google Patents
Main conductor locking device, conductor hanging frame device and quick installation tool Download PDFInfo
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- 239000004020 conductor Substances 0.000 title 2
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- 238000000429 assembly Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 description 58
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
- H02G1/04—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables for mounting or stretching
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Abstract
Description
技术领域technical field
本发明涉及电力施工领域,尤其涉及一种用于带电接火作业的主导线锁定和分支导线夹持的导线挂架装置,还涉及一种具有该导线挂架装置的快速安装工具和在该导线挂架装置上使用的主导线锁定装置。The present invention relates to the field of electric power construction, in particular to a wire hanger device for locking main wires and clamping branch wires for live fire-connecting operations, and also relates to a quick installation tool with the wire hanger device and the wire hanger device. Master wire locking device used on rack mounts.
背景技术Background technique
随着经济社会发展,电力用户对供电可靠性的要求越来越高,特别是10kV架空配电线路的检修和改造,带电接火作业越来越普遍。With the development of economy and society, power users have higher and higher requirements for power supply reliability, especially the maintenance and transformation of 10kV overhead distribution lines, and live fire work is becoming more and more common.
带电接火作业是将不带电的引线(分支导线)连接到带电的主导线上,两者通过金具连接,绝缘穿刺线夹为其中一种常用的金具,相关的标准有:《额定电压10kV及以下绝缘穿刺线》(DL/T 1190-2012)、《配电线路带电作业技术导则》(GB/T 18857-2008)。The live fire connection operation is to connect the uncharged lead wire (branch wire) to the charged main wire, and the two are connected through fittings. The insulation piercing clip is one of the commonly used fittings. The relevant standards are: "Rated voltage 10kV and The following insulation piercing wires" (DL/T 1190-2012), "Technical Guidelines for Live Work on Distribution Lines" (GB/T 18857-2008).
为提高带电操作的安全性,绝缘穿刺线夹采用快速安装工具进行安装,该快速安装工具上设有绝缘杆、绝缘穿刺线夹的夹持装置、引线夹持装置、主导线的锁定装置、以及打击装置等部件。In order to improve the safety of live operation, the insulation piercing clamp is installed with a quick installation tool. The quick installation tool is equipped with an insulating rod, a clamping device for the insulation piercing clamp, a lead wire clamping device, a locking device for the main wire, and Strike devices and other components.
中国专利文献CN206098794U公开了一种绝缘穿刺线夹的快速安装工具,其采用活动夹板和固定夹板共同夹紧方式来固定绝缘穿刺线夹,该活动夹板由扳手操纵。Chinese patent document CN206098794U discloses a quick installation tool for an insulation piercing clamp, which uses a joint clamping method of a movable splint and a fixed splint to fix the insulation piercing clamp, and the movable splint is manipulated by a wrench.
中国专利文献CN107046251A公开了一种引线夹持装置,以外力牵拉操控线,实现夹持装置对引线的夹紧;释放操控线,实现对引线的解锁。Chinese patent document CN107046251A discloses a lead wire clamping device, which pulls the control wire with an external force to realize the clamping of the lead wire by the clamping device; releases the control wire to realize the unlocking of the lead wire.
中国专利文献CN106299730A公开了一种用于绝缘穿刺线夹的快速夹紧挂线装置,包括设于安装基座上的两个平行设置的U型挂线架和设于两挂线架上的两个导线锁紧装置,该锁紧装置包括导线锁紧槽座和导线锁舌,由绝缘拉绳和解锁把手控制解锁。Chinese patent document CN106299730A discloses a quick clamping and hanging device for insulating piercing clamps, which includes two parallel U-shaped wire hanging racks arranged on the installation base and two wire hanging racks arranged on the two wire hanging racks. A wire locking device, the locking device includes a wire locking groove seat and a wire lock tongue, and is unlocked by an insulating pull cord and an unlocking handle.
在上述快速安装工作的使用过程中发现:快速安装工具的绝缘杆附着有众多部件,诸如操控线和绝缘拉绳等,绝缘杆结构不简捷、操作不简便,并且削弱绝缘安全性能。During the use of the above-mentioned quick installation work, it was found that the insulating rod of the quick installation tool has many parts attached to it, such as control wires and insulating pull ropes, etc. The structure of the insulating rod is not simple, the operation is not easy, and the insulation safety performance is weakened.
发明内容Contents of the invention
本发明的目的之一在于提供一种用于带电接火作业的主导线锁定装置,以实现主导线的锁定和解锁。One of the objectives of the present invention is to provide a main wire locking device for live fire contact work, so as to realize the locking and unlocking of the main wire.
本发明的另一目的在于提供一种用于带电接火作业的导线挂架装置,以去掉附着在绝缘杆上的众多部件,提高绝缘安全性能。Another object of the present invention is to provide a wire hanger device for live fire contacting work, so as to remove many parts attached to the insulating rod and improve the insulation safety performance.
本发明的目的还在于提供一种快速安装工具,以提高绝缘穿刺线夹安装操作的安全性和便捷性。The purpose of the present invention is also to provide a quick installation tool to improve the safety and convenience of the installation operation of the insulation piercing clamp.
根据本发明的一方面,提供了一种用于带电接火作业的主导线锁定装置,设置在导线挂架装置的第一U型挂线架和第二U型挂线架的U型开口处,所述主导线锁定装置包括:锁舌罩,与第一U型挂线架连接;锁舌,能够伸缩滑动地设置在锁舌罩中,所述锁舌内开设有方槽和置于所述方槽中的螺母;步进电机,设置在所述锁舌罩的外部,与丝杆驱动连接,其中,所述丝杆与所述螺母构成丝杆螺母运动副;以及弹性元件,设置在锁舌罩中,向所述锁舌偏压以使锁舌具有向外伸出的趋势,其中,所述锁舌具有伸出所述锁舌罩的初始位置和缩进所述锁舌罩的终止位置,所述锁舌在初始位置时处于弹性浮动状态,并且由丝杆螺母运动副带动所述锁舌回到终止位置,以实现导线解锁。According to one aspect of the present invention, there is provided a main wire locking device for live fire connection work, which is arranged at the U-shaped openings of the first U-shaped wire hanger and the second U-shaped wire hanger of the wire hanger device , the main wire locking device includes: a deadbolt cover connected to the first U-shaped wire rack; a deadbolt capable of telescopically slidingly arranged in the deadbolt cover, a square groove is opened in the deadbolt and placed in the The nut in the square groove; the stepper motor is arranged on the outside of the deadbolt cover and is connected with the screw rod drive, wherein the screw rod and the nut constitute the screw nut kinematic pair; and the elastic element is arranged on the In a deadbolt housing, the deadbolt is biased such that the deadbolt has a tendency to protrude outwardly, wherein the deadbolt has an initial position protruding from the deadbolt housing and a retracted position into the deadbolt housing In the end position, the lock tongue is in an elastic floating state at the initial position, and the screw nut kinematic pair drives the lock tongue back to the end position, so as to realize the wire unlocking.
进一步地,上述主导线锁定装置还包括用于检测锁舌的终止位置的限位开关及与所述锁舌连接的压板。Further, the above main wire locking device further includes a limit switch for detecting the end position of the lock tongue and a pressure plate connected with the lock tongue.
进一步地,上述锁舌具有丝杆贯穿孔。Further, the above-mentioned lock tongue has a threaded rod through hole.
根据本发明的另一方面,提供了一种用于带电接火作业的导线挂架装置,包括在安装基座上平行间隔设置的第一U型挂线架和第二U型挂线架,其特征在于,还包括根据上面所描述的用于带电接火作业的主导线锁定装置。According to another aspect of the present invention, a wire hanger device for live fire contacting work is provided, including a first U-shaped wire hanger and a second U-shaped wire hanger arranged in parallel and spaced apart on the installation base, It is characterized in that it also includes the main lead wire locking device described above for working with live fire.
进一步地,上述导线挂架装置还包括在所述第一U型挂线架和/或所述第二U型挂线架上设置的引线夹持装置,所述引线夹持装置包括:固定夹板,具有导杆和设置在导杆上的弹性元件;活动夹板,滑动设置在所述导杆上,并且与所述固定夹板相对设置,用于夹持引线;转动把手,与齿轮连接,其中,所述齿轮与设置在活动夹板上的齿条啮合传动;以及电磁解锁机构,用于锁定所述齿轮的反转并且在通电时解锁,其中,所述弹性元件向所述活动夹板偏压以使活动夹板具有远离所述固定夹板的趋势,所述转动把手用于驱动活动夹板靠近所述固定夹板。Further, the above-mentioned wire hanger device also includes a lead wire clamping device provided on the first U-shaped wire hanger and/or the second U-shaped wire hanger, and the lead wire clamping device includes: a fixed splint , has a guide rod and an elastic element arranged on the guide rod; a movable splint is slidably arranged on the guide rod, and is arranged opposite to the fixed splint, and is used to clamp the lead wire; the rotating handle is connected with the gear, wherein, The gear is engaged with a rack provided on the movable splint for transmission; and an electromagnetic unlocking mechanism is used to lock the reverse rotation of the gear and unlock when energized, wherein the elastic element is biased toward the movable splint so that The movable splint has a tendency to move away from the fixed splint, and the turning handle is used to drive the movable splint closer to the fixed splint.
进一步地,上述活动夹板和固定夹板上分别设置有一对引线夹持辊。Further, a pair of wire clamping rollers are respectively arranged on the above-mentioned movable splint and the fixed splint.
进一步地,上述电磁解锁机构包括:棘爪,与所述齿轮啮合,允许齿轮正向转动并且齿轮回转;以及Further, the above-mentioned electromagnetic unlocking mechanism includes: a pawl meshing with the gear, allowing the gear to rotate forward and the gear to rotate; and
电磁铁,与棘爪配合,用于在通电时解锁所述棘爪与所述齿轮的啮合。The electromagnet cooperates with the pawl and is used for unlocking the engagement between the pawl and the gear when energized.
本发明还提供了一种快速安装工具,包括绝缘杆和在绝缘杆顶部设置的安装基座,还包括在所述安装基座上设置的穿刺线夹夹持装置、打击装置和导线挂架装置,其中,所述导线挂架装置为根据上面所描述的用于带电接火作业的导线挂架装置。The present invention also provides a quick installation tool, which includes an insulating rod and a mounting base arranged on the top of the insulating rod, and also includes a piercing wire clamp clamping device, a striking device and a wire hanger device arranged on the mounting base , wherein, the wire hanger device is a wire hanger device for live fire contacting work as described above.
进一步地,上述穿刺线夹夹持装置包括安装基座、在所述安装基座上固定设置的第一固定导块和第二固定导块、在所述第一固定导块上安装的第一活动导块、以及在所述第二固定导块上安装的第二活动导块,其中,所述第一活动导块和第二活动导块位于所述绝缘穿刺线夹的固定部的左右两侧,所述第一活动导块和第二活动导块上分别设有导向键,所述绝缘穿刺线夹在安装时其固定座两侧的竖直插槽与对应的导向键插接,并且所述绝缘穿刺线夹相对于驱动套筒能够弹性浮动。Further, the above-mentioned puncture wire clamp clamping device includes an installation base, a first fixed guide block and a second fixed guide block fixedly arranged on the installation base, and a first fixed guide block installed on the first fixed guide block. A movable guide block, and a second movable guide block installed on the second fixed guide block, wherein the first movable guide block and the second movable guide block are located at the left and right sides of the fixed part of the insulation piercing clamp On the side, the first movable guide block and the second movable guide block are respectively provided with guide keys, and the vertical slots on both sides of the fixing seat of the insulation piercing wire clip are inserted into the corresponding guide keys when installed, and The insulation piercing clamp can elastically float relative to the driving sleeve.
进一步地,上述第一固定导块和第二固定导块上分别设有弹性浮动机构,所述弹性浮动机构包括一对弹性浮动组件,各弹性浮动组件包括导向柱和套设在所述导向柱上的复位弹簧。Further, the above-mentioned first fixed guide block and the second fixed guide block are respectively provided with elastic floating mechanisms, and the elastic floating mechanisms include a pair of elastic floating assemblies, each elastic floating assembly includes a guide column and a guide column sleeved on the guide column. on the return spring.
本发明可以去掉快速安装工具(或称为带电接火装置)的附着在绝缘杆上的众多部件,采用遥控控制,绝缘性能更好,并且绝缘杆长度可以任意延长。由于绝缘杆的延长,使人体离带电体的距离更远,作业安全更有保障。The present invention can remove many parts attached to the insulating rod of the quick installation tool (or called live fire contacting device), adopts remote control, has better insulation performance, and the length of the insulating rod can be arbitrarily extended. Due to the extension of the insulating rod, the distance between the human body and the charged body is further, and the operation safety is more guaranteed.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是根据本发明的绝缘穿刺线夹的夹持装置的结构示意图一;Fig. 1 is a structural schematic diagram 1 of a clamping device of an insulation piercing clamp according to the present invention;
图2是根据本发明的绝缘穿刺线夹的夹持装置的结构示意图二;Fig. 2 is a structural schematic diagram II of the clamping device of the insulation piercing clamp according to the present invention;
图3是根据本发明的绝缘穿刺线夹夹持装置在安装绝缘穿刺线夹时的示意图一;Fig. 3 is a schematic diagram 1 of the insulation piercing clamp clamping device according to the present invention when the insulation piercing clamp is installed;
图4是根据本发明的绝缘穿刺线夹夹持装置在安装绝缘穿刺线夹时的示意图二;Fig. 4 is a second schematic diagram of the insulation piercing clamp clamping device according to the present invention when the insulation piercing clamp is installed;
图5是根据本发明的绝缘穿刺线夹夹持装置在安装绝缘穿刺线夹时的示意图三;Fig. 5 is a schematic diagram three of the insulation piercing clamp clamping device according to the present invention when the insulation piercing clamp is installed;
图6是根据本发明的绝缘穿刺线夹夹持装置在安装绝缘穿刺线夹时的俯视图;Fig. 6 is a top view of the insulation piercing clamp clamping device according to the present invention when the insulation piercing clamp is installed;
图7是根据本发明的绝缘穿刺线夹的立体结构图;Fig. 7 is a three-dimensional structural view of the insulation piercing clip according to the present invention;
图8是根据本发明的快速安装工具的立体结构示意图一;Fig. 8 is a three-dimensional structural schematic diagram 1 of the quick installation tool according to the present invention;
图9是根据本发明的快速安装工具的立体结构示意图二;Fig. 9 is a schematic diagram 2 of the three-dimensional structure of the quick installation tool according to the present invention;
图10是根据本发明的导线挂架装置的立体结构示意图;Fig. 10 is a three-dimensional structural schematic diagram of a wire hanger device according to the present invention;
图11是根据本发明的导线挂架装置的第一U型挂线机构的立体结构示意图一;Fig. 11 is a three-dimensional structural schematic diagram 1 of the first U-shaped wire hanging mechanism of the wire hanger device according to the present invention;
图12是根据本发明的导线挂架装置的第一U型挂线机构的立体结构示意图二;Fig. 12 is a three-dimensional structural schematic diagram II of the first U-shaped wire hanging mechanism of the wire hanger device according to the present invention;
图13是根据本发明的导线挂架装置的主导线锁定装置的立体结构示意图;Fig. 13 is a schematic perspective view of the main wire locking device of the wire hanger device according to the present invention;
图14是根据本发明的导线挂架装置用于锁定主导线的状态示意图;以及Fig. 14 is a schematic diagram of a state in which the wire hanger device is used to lock the main wire according to the present invention; and
图15是根据本发明的导线挂架装置用于夹持引线的状态示意图。Fig. 15 is a schematic view of the wire hanger device according to the present invention for clamping the lead wire.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
图1至图15示出了根据本发明的一些实施例。1 to 15 illustrate some embodiments according to the invention.
如图1和图2所示,本发明的绝缘穿刺线夹夹持装置包括安装基座10、第一插接组件20和第二插接组件30,其中,第一插接组件20包括在所述安装基座10上固定设置的第一固定导块21、在所述第一固定导块21上安装的第一活动导块22、以及第一弹性浮动机构,第二插接组件30包括在所述安装基座10上固定设置的第二固定导块31、在所述第二固定导块31上安装的第二活动导块32、以及第二弹性浮动机构。As shown in Figures 1 and 2, the clamping device for insulating piercing wire clamps of the present invention includes a mounting base 10, a first plug-in component 20 and a second plug-in component 30, wherein the first plug-in component 20 is included in the The first fixed guide block 21 fixedly arranged on the installation base 10, the first movable guide block 22 installed on the first fixed guide block 21, and the first elastic floating mechanism, the second plug-in assembly 30 is included in The second fixed guide block 31 fixedly arranged on the installation base 10 , the second movable guide block 32 installed on the second fixed guide block 31 , and the second elastic floating mechanism.
其中,安装基座10不仅用于安装第一插接组件和第二插接组件,还用于其他安装其他部件,例如与绝缘杆60连接、安装导线锁紧装置、打击装置、通过附属支架11安装U型挂线架等。Wherein, the installation base 10 is not only used for installing the first plug-in assembly and the second plug-in assembly, but also for installing other components, such as connecting with the insulating rod 60, installing the wire locking device, the striking device, and passing through the auxiliary bracket 11 Install U-shaped wire racks, etc.
其中,第一活动导块22设置在第一固定导块21的前侧,能够在第一固定导块的前侧沿水平方向弹性浮动,第二活动导块32设置在第二固定导块31的前侧,能够在第二固定导块的前侧沿水平方向弹性浮动。Wherein, the first movable guide block 22 is arranged on the front side of the first fixed guide block 21, and can elastically float along the horizontal direction on the front side of the first fixed guide block, and the second movable guide block 32 is arranged on the second fixed guide block 31. The front side can elastically float along the horizontal direction on the front side of the second fixed guide block.
其中,第一活动导块22设有竖直延伸的导向键221,第二活动导块32也设有竖直延伸的导向键321,二者相面对,用于绝缘穿刺线夹的插装。Wherein, the first movable guide block 22 is provided with a guide key 221 extending vertically, and the second movable guide block 32 is also provided with a guide key 321 extending vertically. .
其中,第一弹性浮动机构包括一对弹性浮动组件23和24,第二弹性浮动机构也包括一对弹性浮动组件33和34。其中,弹性浮动组件23包括导向柱231和弹性复位元件232,弹性浮动组件24的结构与弹性浮动组件23的结构相同。其中,第一活动导块24与一对弹性浮动机构23和24的导向柱一端固定连接,该一对导向柱可滑动地支撑在第一固定导块上,该弹性复位元件232优选为套设在导向柱上的复位弹簧,使第一活动导块22具有压紧第一固定导块21的运动趋势。Wherein, the first elastic floating mechanism includes a pair of elastic floating assemblies 23 and 24 , and the second elastic floating mechanism also includes a pair of elastic floating assemblies 33 and 34 . Wherein, the elastic floating assembly 23 includes a guide column 231 and an elastic restoring element 232 , and the structure of the elastic floating assembly 24 is the same as that of the elastic floating assembly 23 . Wherein, the first movable guide block 24 is fixedly connected with one end of the guide posts of a pair of elastic floating mechanisms 23 and 24, and the pair of guide posts are slidably supported on the first fixed guide block, and the elastic reset element 232 is preferably sleeved The return spring on the guide column makes the first movable guide block 22 have a movement tendency to press the first fixed guide block 21 .
弹性浮动组件33包括导向柱331和弹性偏压元件332,弹性浮动组件23包括导向柱231和弹性复位元件232,第二弹性浮动机构与第一弹性浮动机构的结构和作用相同。The elastic floating assembly 33 includes a guiding column 331 and an elastic biasing element 332 , the elastic floating assembly 23 includes a guiding column 231 and an elastic reset element 232 , and the structure and function of the second elastic floating mechanism are the same as those of the first elastic floating mechanism.
本夹持装置的夹紧对象为绝缘穿刺线夹70,该绝缘穿刺线夹的结构在图8中示出,如图8所示,其包括固定座75、活动座74、一对定扭矩螺栓73,其中固定座和活动座二者之间具有相互配合的多个穿刺件(图中未示出),用于刺穿导线的绝缘层,一对定扭矩螺栓73在外部的驱动套筒50的作用下将活动座74向固定座75移动并拉紧,迫使夹持在多个穿刺件的导线的绝缘层被刺穿。The clamping object of this clamping device is the insulation piercing clamp 70, the structure of the insulation piercing clamp is shown in Figure 8, as shown in Figure 8, it includes a fixed seat 75, a movable seat 74, a pair of fixed torque bolts 73, wherein there are multiple piercing parts (not shown) that cooperate with each other between the fixed seat and the movable seat, and are used to pierce the insulating layer of the wire, and a pair of fixed torque bolts 73 are in the external drive sleeve 50 The movable seat 74 is moved toward the fixed seat 75 and tensioned under the action of the movable seat 74, forcing the insulating layer of the lead clamped in a plurality of piercing parts to be pierced.
作为改进,本发明将固定座75的左右两侧分别开设竖直插槽71和72,该一对竖直插槽71和72与第一活动导块和第二活动导块的导向键221和321配合插接,如此绝缘穿刺线夹可以在竖直方向上上下移动。As an improvement, the present invention provides vertical slots 71 and 72 on the left and right sides of the fixed seat 75 respectively, and the pair of vertical slots 71 and 72 are connected to the guide keys 221 and 221 of the first movable guide block and the second movable guide block. 321 is mated for insertion, so that the insulation piercing clamp can move up and down in the vertical direction.
图3和图6示出了绝缘穿刺线夹在夹持装置上安装状态,具体地,在绝缘穿刺线夹安装时,先将绝缘穿刺线夹70自上向下插装在第一活动导块22和第二活动导块32上,然后向外拉绝缘穿刺线夹,使得绝缘穿刺线夹70向外弹性浮动。Figure 3 and Figure 6 show the installation state of the insulation piercing wire clip on the clamping device, specifically, when the insulation piercing wire clip is installed, first insert the insulation piercing wire clip 70 on the first movable guide block from top to bottom 22 and the second movable guide block 32, and then pull the insulation piercing clamp outward, so that the insulation piercing clamp 70 elastically floats outward.
同时调整绝缘穿刺线夹在第一活动导块22和第二活动导块32上的高度位置,使得一对定扭矩螺栓与驱动套筒在高度位置上对准,然后松开绝缘穿刺线夹,则绝缘穿刺线夹弹性复位,一对定扭矩螺栓的头部与驱动套筒相互结合,至此绝缘穿刺线夹在夹持装置上的安装过程已完成,安装后的状态如图4所示,此时,一对定扭矩螺栓与一对驱动套筒套接在一起,能够同步转动。At the same time, adjust the height position of the insulation puncture line clamp on the first movable guide block 22 and the second movable guide block 32, so that a pair of fixed torque bolts are aligned with the drive sleeve at the height position, and then loosen the insulation puncture line clamp, Then the insulating piercing wire clip is elastically reset, and the heads of a pair of constant torque bolts are combined with the driving sleeve. So far, the installation process of the insulating piercing wire clip on the holding device has been completed. The state after installation is shown in Figure 4. At this time, a pair of fixed torque bolts and a pair of drive sleeves are socketed together and can rotate synchronously.
在绝缘穿刺线夹安装之后,将不带电的导线置入绝缘穿刺线夹的位置在下的夹孔中,绝缘穿刺线夹的位置在上的夹孔先空置。After the insulation puncture clamp is installed, put the dead wire into the lower clamp hole of the insulation puncture clamp, and the upper clamp hole of the insulation puncture clamp is first vacant.
然后包含夹持装置的快速安装工具位置上举,使得带电的主导线位于落入绝缘穿刺线夹的位置在上的夹孔中,然后一对驱动套筒50由安装在安装基座上的打击装置驱动转动,直至到达定扭矩螺栓的额定扭矩时,定扭矩螺栓的头部与杆部断开,绝缘穿刺线夹70的活动座74压紧固定座75,然后下拉快速安装工具,则绝缘穿刺线夹能够从夹持装置上脱开插装关系,绝缘穿刺线夹保留在带电的主导线上。Then the position of the quick installation tool that includes the clamping device is raised, so that the live main lead is located in the clamping hole that falls into the position of the insulation piercing clamp, and then a pair of driving sleeves 50 are struck by the blow installed on the installation base. The device is driven to rotate until the rated torque of the fixed torque bolt is reached, the head of the fixed torque bolt is disconnected from the rod, the movable seat 74 of the insulation puncture clamp 70 presses the fixed seat 75, and then the quick installation tool is pulled down, and the insulation puncture The wire clip can be disengaged from the clamping device, and the insulation piercing wire clip remains on the live main wire.
与现有技术相比,本发明的绝缘穿刺线夹在安装过程中的操作大幅简化,可靠性提升,定扭矩螺栓与驱动套筒二者之间的对准可靠、快捷,带电接火作业后,快速安装工具与绝缘穿刺线夹的脱离可靠、操作快捷,无需在绝缘杆上设置线夹解锁机构。Compared with the prior art, the operation of the insulating piercing wire clip of the present invention is greatly simplified during installation, and the reliability is improved. , The disengagement of the quick installation tool and the insulation piercing clamp is reliable and quick to operate, and there is no need to set a clamp unlocking mechanism on the insulation rod.
在一实施例中,还提供了一种应急解锁机构,用于在绝缘穿刺线夹无法与驱动套筒脱离例如定扭矩螺栓的头部与干部断裂失败时强制脱开定扭矩螺栓的头部与驱动套筒的结合。In one embodiment, an emergency release mechanism is also provided, which is used to forcibly disengage the head and the stem of the fixed torque bolt when the insulation piercing clamp cannot be separated from the drive sleeve, for example, the head and the stem of the fixed torque bolt fail to break. Combination of drive sleeves.
如图5和图6所示,该应急解锁机构40包括第一摆臂(图中未示出)、第二摆臂42、以及连接第一摆臂和第二摆臂42的拉环45,其中所述第二摆臂42的第一端为枢接部41,其枢接在第二固定导块31上;第二摆臂42的第二端设有驱动部43,所述第一驱动部43容置在所述第二固定导块的凹槽44中并且在摆动时驱动所述第一活动导块22前移,所述第一摆臂与第二摆臂对称设置。As shown in Figures 5 and 6, the emergency unlocking mechanism 40 includes a first swing arm (not shown in the figure), a second swing arm 42, and a pull ring 45 connecting the first swing arm and the second swing arm 42, Wherein the first end of the second swing arm 42 is a pivot joint 41, which is pivotally connected to the second fixed guide block 31; the second end of the second swing arm 42 is provided with a drive portion 43, and the first drive The part 43 is accommodated in the groove 44 of the second fixed guide block and drives the first movable guide block 22 to move forward when swinging, and the first swing arm and the second swing arm are arranged symmetrically.
当需要紧急解锁绝缘穿刺线夹和夹持装置的插装关系即断开驱动套筒和定扭矩螺栓的结合时,拉动拉环45,如图5所示,第一摆臂和第二摆臂上的驱动部使第一活动导块和第二活动导块向前浮动,从而使定扭矩螺栓的头部脱离驱动套筒,如此第一活动导块和第二活动导块可相对绝缘穿刺线夹滑动,解除二者的插装关系,进而实现应急解锁。When it is necessary to urgently unlock the plug-in relationship between the insulation puncture clamp and the clamping device, that is, to disconnect the combination of the drive sleeve and the fixed torque bolt, pull the pull ring 45, as shown in Figure 5, the first swing arm and the second swing arm The driving part on the upper part makes the first movable guide block and the second movable guide block float forward, so that the head of the fixed torque bolt is separated from the drive sleeve, so that the first movable guide block and the second movable guide block can be opposite to the insulation piercing wire The clamp slides to release the plug-in relationship between the two, and then realizes emergency unlocking.
本发明的快速安装工具适用于带电接火工作。本发明改造了现有的绝缘穿刺线夹外形结构,并设计了配套的夹持机构。能方便可靠地完成线夹夹持、线夹退出、应急解锁三个动作。根据本发明的夹持设计,对绝缘穿刺线夹的夹持简单、可靠,作业人员放置线夹时,其正确位置由夹持装置和线夹保证,绝缘穿刺线夹紧固穿刺过程中,始终保持双螺栓和套筒的可靠接触。绝缘穿刺线夹紧固完成后,线夹与套筒脱离,安装工具往下即可完成绝缘穿刺线夹与夹持装置的解锁,无需在绝缘杆上设置线夹解锁机构。The quick installation tool of the present invention is suitable for live fire contact work. The present invention transforms the existing shape and structure of the insulation piercing clamp, and designs a supporting clamping mechanism. It can conveniently and reliably complete the three actions of clamping the clamp, withdrawing the clamp and unlocking in an emergency. According to the clamping design of the present invention, the clamping of the insulating puncture clamp is simple and reliable. When the operator places the clamp, its correct position is guaranteed by the clamping device and the clamp. During the fastening and puncturing process of the insulating puncture clamp, Maintain reliable contact between the double bolt and the sleeve. After the insulation piercing clamp is fastened, the clamp is separated from the sleeve, and the installation tool can be lowered to complete the unlocking of the insulation piercing clamp and the clamping device, without the need to set a clamp unlocking mechanism on the insulation rod.
如图8和图9所示,本发明提供了一种快速安装工具,包括上面所描述的绝缘穿刺线夹夹持装置100,还包括绝缘杆60、导线挂架装置80、以及设置在安装基座10上的用于驱动绝缘穿刺线夹70的双定扭矩螺栓的打击装置90,其中,驱动套筒50固定安装在打击装置90上,在安装基座10上的位置固定不动。As shown in Fig. 8 and Fig. 9, the present invention provides a kind of quick installation tool, comprises the above-described insulation piercing clamp clamping device 100, also includes insulating rod 60, wire hanger device 80, and is arranged on the installation base The striking device 90 on the seat 10 is used to drive the double constant torque bolts of the insulation piercing clamp 70 , wherein the driving sleeve 50 is fixedly installed on the striking device 90 , and its position on the installation base 10 is fixed.
其中,打击装置90可以使用传统的快速安装工具上的相应部件,该部件的构造及使用方法在中国专利文献CN106785498A和CN206506029U中有相应描述。Wherein, the hitting device 90 can use corresponding parts on the traditional quick installation tool, and the structure and usage method of the parts are described in Chinese patent documents CN106785498A and CN206506029U.
如图10和图14所示,导线挂架装置包括在安装基座10上平行间隔设置的第一U型挂线架801和第二U型挂线架802,其中,第一和第二U型挂线架的靠近U型开口部位设有主导线锁定装置810,用于锁定主导线200。第一U型挂线架802的主导线锁定装置810的下方设有引线夹持装置820,用于夹持引线。As shown in Figures 10 and 14, the wire hanger device includes a first U-shaped wire hanger 801 and a second U-shaped wire hanger 802 arranged in parallel on the installation base 10 at intervals, wherein the first and second U-shaped wire hangers A main wire locking device 810 is provided near the U-shaped opening of the wire hanger for locking the main wire 200 . Below the main wire locking device 810 of the first U-shaped wire hanger 802 is provided a lead wire clamping device 820 for clamping the lead wire.
如图11和图13所示,主导线锁定装置810包括:锁舌罩811、锁舌812、电机安装座813、步进电机814、丝杆815、丝杆螺母816、弹性元件817、限位开关818、以及压板819。As shown in Figures 11 and 13, the main wire locking device 810 includes: a deadbolt cover 811, a deadbolt 812, a motor mount 813, a stepping motor 814, a screw 815, a screw nut 816, an elastic element 817, a position limiting Switch 818, and pressing plate 819.
其中,锁舌罩811与第一U型挂架801或第二U型挂线架802连接。锁舌812能够伸缩滑动地设置在锁舌罩811中,所述锁舌812内开设有方槽812a和置于所述方槽中的丝杆螺母816。Wherein, the deadbolt cover 811 is connected with the first U-shaped hanger 801 or the second U-shaped wire hanger 802 . The lock tongue 812 is telescopically and slidably disposed in the lock tongue cover 811 , and the lock tongue 812 is provided with a square groove 812 a and a screw nut 816 placed in the square groove.
其中,步进电机814设置在所述锁舌罩外部的电机安装座813上,与丝杆815驱动连接,其中,所述丝杆815与所述螺母816构成丝杆螺母运动副。弹性元件817设置在锁舌罩811中,向所述锁舌812偏压以使锁舌具有向外伸出的运动趋势。Wherein, the stepping motor 814 is arranged on the motor mounting seat 813 outside the deadbolt cover, and is drivingly connected with the screw rod 815, wherein the screw rod 815 and the nut 816 form a screw nut kinematic pair. The elastic element 817 is disposed in the lock tongue cover 811 and biased towards the lock tongue 812 so that the lock tongue has a movement tendency to protrude outward.
如图13所示,主导线锁定装置的工作机理如下:锁舌可以在锁舌罩内滑动。锁舌内开了一个方槽,里面放了丝杆、丝杆螺母。丝杆与步进电机连接在一起。当步进电机转动的时候,带动丝杆转动,丝杆螺母的外形也是方的,被锁舌方槽限制了,所以丝杆螺母不会旋转,而是在丝杆上平移。As shown in Figure 13, the working mechanism of the main wire locking device is as follows: the deadbolt can slide inside the deadbolt cover. A square groove has been opened in the dead bolt, and a screw mandrel and a screw mandrel nut are placed inside. The screw rod is connected with the stepper motor. When the stepper motor rotates, it drives the screw to rotate, and the shape of the screw nut is also square, which is restricted by the square groove of the lock tongue, so the screw nut will not rotate, but translate on the screw.
初始状态下,丝杆螺母在右边,锁舌在锁舌弹簧作用下,也滑动到右边。当装置要挂载到主导线上时,主导线会压到锁舌斜面,锁舌会往左边退,当主导线越过斜面时,锁舌在弹簧作用下,又滑动到右边,恢复初始状态。此导线挂载过程中,无需人工干预,无需电动控制。In the initial state, the screw nut is on the right, and the dead bolt also slides to the right under the action of the dead bolt spring. When the device is to be mounted on the main wire, the main wire will be pressed against the slope of the lock tongue, and the lock bolt will retreat to the left. When the main wire crosses the slope, the lock tongue will slide to the right under the action of the spring to restore the original state. During the wire mounting process, there is no need for manual intervention or electric control.
当带电接火作业完成,需要解锁时,通过遥控器控制两侧的步进电机转动,带动丝杆螺母往左,直到限位开关被压到,控制电路停止步进电机转动。When the live fire connection operation is completed and needs to be unlocked, the stepping motors on both sides are controlled to rotate through the remote controller, and the screw nut is driven to the left until the limit switch is pressed, and the control circuit stops the stepping motors from rotating.
当两侧的限位开关均被触动后,控制电路再暂停3秒钟,保持锁舌开口最大状态,此时主导线可以顺利退出。之后,步进电机再往相反方向转动一定的步数,到达初始位置。After the limit switches on both sides were all touched, the control circuit paused for another 3 seconds to keep the maximum state of the deadbolt opening, and now the main wire can exit smoothly. Afterwards, the stepper motor rotates a certain number of steps in the opposite direction to reach the initial position.
在本发明中,锁舌回到初始位置不需要限位开关,因为往回拉时需要的力量很大,步进电机可能会失步,所以没有以步进电机的运转步数来判断,而是靠限位开关触发与否来判断。而当锁舌回退时,需要的力量很小,所以不会失步,直接计步即可,这样能省掉另一侧的限位开关,减轻重量和接线复杂度。In the present invention, no limit switch is needed for the dead bolt to return to the initial position, because the force required when pulling back is very large, and the stepping motor may lose its step, so it is not judged by the number of steps of the stepping motor, but It is judged by whether the limit switch is triggered or not. When the bolt is retracted, the force required is very small, so the step will not be lost, and the steps can be counted directly, which can save the limit switch on the other side, reduce weight and wiring complexity.
如图14所示,主导线200由导线挂架装置810的第一U型挂线架801和第二U型挂线架802保持,并且由主导线锁定装置的锁舌812封闭U型开口。As shown in FIG. 14 , the main wire 200 is held by the first U-shaped wire hanger 801 and the second U-shaped wire hanger 802 of the wire hanger device 810 , and the U-shaped opening is closed by the lock tongue 812 of the main wire locking device.
如图11和图12所示,引线夹持装置包括限位板821、导杆822、第一弹性元件823a、第二弹性元件823b、固定夹板824、活动夹板825、转动把手826、齿轮827、安装座架827a、与齿轮啮合的齿条828、棘爪829a、解锁用电磁铁829b、以及棘爪弹簧829c。As shown in Figure 11 and Figure 12, the lead clamping device comprises a limiting plate 821, a guide rod 822, a first elastic element 823a, a second elastic element 823b, a fixed splint 824, a movable splint 825, a rotating handle 826, a gear 827, A mount 827a, a rack 828 meshing with a gear, a pawl 829a, an unlocking electromagnet 829b, and a pawl spring 829c are attached.
其中,限位板821与所述第一U型挂线架801或第二U型挂线架802连接,固定夹板824与安装座架827a相连接,固定夹板824上具有两个导杆822和设置在导杆两侧的第一弹性元件823a和第二弹性元件823b,固定夹板824可以在U型挂线架上开的导槽(图中未示出)内小幅度移动,例如,第一U型挂线架和/或第二U型挂线架的一侧设有燕尾槽,固定夹板的面对第一U型挂线架和/或第二U型挂线架的一侧设有与之配合的导轨。Wherein, the limiting plate 821 is connected with the first U-shaped wire hanger 801 or the second U-shaped wire hanger 802, the fixed splint 824 is connected with the mounting base 827a, and the fixed splint 824 has two guide rods 822 and The first elastic element 823a and the second elastic element 823b arranged on both sides of the guide bar, the fixed clamping plate 824 can move in a small range in the guide groove (not shown in the figure) opened on the U-shaped wire rack, for example, the first One side of the U-shaped wire hanger and/or the second U-shaped wire hanger is provided with a dovetail groove, and the side of the fixing splint facing the first U-shaped wire hanger and/or the second U-shaped wire hanger is provided with a rails to match it.
固定夹板824移动时,导杆822和活动夹板825会一起移动,导杆822两侧设置有限位板821,限定固定夹板824的移动范围,第一弹性元件823a向固定夹板偏压以使固定夹板具有远离限位板的趋势。When the fixed splint 824 moves, the guide rod 822 and the movable splint 825 will move together. Limiting plates 821 are arranged on both sides of the guide rod 822 to limit the moving range of the fixed splint 824. The first elastic element 823a biases the fixed splint to make the fixed splint Has a tendency to move away from the limit plate.
活动夹板825在导杆822上滑动设置,固定夹板和活动夹板二者相对设置,用于夹持引线。该弹性元件823b向所述活动夹板偏压以使活动夹板具有远离所述固定夹板的趋势。The movable splint 825 is slidably arranged on the guide rod 822, and the fixed splint and the movable splint are arranged opposite to each other for clamping the lead wire. The elastic element 823b biases the movable splint to make the movable splint tend to move away from the fixed splint.
其中,转动把手826与齿轮827连接,用于驱动齿轮827转动,该齿轮827与设置在活动夹板上的齿条828啮合传动。所述转动把手用于驱动活动夹板靠近所述固定夹板。Wherein, the rotating handle 826 is connected with a gear 827 for driving the gear 827 to rotate, and the gear 827 is engaged with a rack 828 arranged on the movable splint for transmission. The turning handle is used to drive the movable splint close to the fixed splint.
其中,棘爪829a在棘爪弹簧829c的偏压下与所述齿轮827啮合,允许齿轮正向转动并且阻止齿轮回转。电磁铁829b在通电时触动棘爪,解锁所述棘爪与所述齿轮的啮合,允许齿轮回转。Wherein, the pawl 829a meshes with the gear 827 under the bias of the pawl spring 829c, allowing the gear to rotate forward and preventing the gear from rotating. The electromagnet 829b, when energized, actuates the pawl, unlocking the engagement of the pawl with the gear, allowing the gear to rotate.
其中,棘爪829a和电磁铁829b构成电磁解锁机构,用于锁定所述齿轮的反转并且在通电时解锁。Wherein, the pawl 829a and the electromagnet 829b constitute an electromagnetic unlocking mechanism, which is used to lock the reverse rotation of the gear and unlock it when energized.
引线夹持机构的工作机理如下:The working mechanism of the lead clamping mechanism is as follows:
活动夹板和固定夹板上分别设有一对夹持辊824a和825a。需要锁定支线时,转动连接在齿轮上的转动把手,带动齿条移动,让活动夹板靠近固定夹板。松手时,棘爪会阻止齿轮往回转,保持锁紧力。A pair of clamping rollers 824a and 825a are arranged on the movable splint and the fixed splint respectively. When the branch line needs to be locked, the turning handle connected to the gear is turned to drive the rack to move, so that the movable splint is close to the fixed splint. When the hand is released, the pawl will prevent the gear from turning back and maintain the locking force.
当带电接火完成,需要解锁时,主导线机构解锁的同时,这边支线也会同步动作。支线解锁是靠电磁铁,电磁铁通电后,顶住棘爪,让齿轮可以左右转动,这样活动夹板和固定夹板之间的引线(支线)就可以拿下来。When the live connection is completed and it needs to be unlocked, when the main wire mechanism is unlocked, the branch wires here will also act synchronously. Branch line unlocking is to rely on electromagnet, after electromagnet is energized, withstood ratchet, allows gear to rotate left and right, and the lead wire (branch line) between movable splint and fixed splint can be taken off like this.
如图15所示,引线300位于第一U型挂线架801(图中未示出)和第二U型挂线架802中,并且由引线夹持装置820的活动夹板和固定夹板上的夹持辊824a和825a夹持定位。As shown in Figure 15, the lead wire 300 is located in the first U-shaped wire rack 801 (not shown in the figure) and the second U-shaped wire rack 802, and is formed by the movable splint and the fixed splint of the lead wire clamping device 820. Clamping rollers 824a and 825a are clamped in place.
本发明的快速安装工具在使用时,先安装绝缘穿刺线夹,再将引线夹持在引线夹持装置中,然后在主导线的下方上举快速安装工具,使主导线压入导线挂架装置的U型开口中,之后操作打击装置,使绝缘穿刺线夹刺穿主导线和引线,则绝缘穿刺线夹与主导线和引线结合在一起,实现带电接火作业,之后解锁主导线锁定装置和引线夹持装置,并下拉快速安装工具,使之脱离绝缘穿刺线夹及主导线和引线,完成带电接火作业。When the quick installation tool of the present invention is in use, install the insulation puncture wire clip first, then clamp the lead wire in the lead wire clamping device, and then lift the quick installation tool below the main wire to press the main wire into the wire hanger device In the U-shaped opening of the U-shaped opening, then operate the strike device to make the insulation piercing wire clip pierce the main wire and the lead wire, then the insulation piercing wire clip is combined with the main wire and the lead wire to realize the live fire connection operation, and then unlock the main wire locking device and Lead clamping device, and pull down the quick installation tool to make it out of the insulation piercing clamp and the main wire and lead wire to complete the live fire connection work.
本发明可以去掉快速安装工具(或称为带电接火装置)上附着在绝缘杆上的众多部件,绝缘性能更好,且绝缘杆长度可以根据需要任意延长。The present invention can remove many parts attached to the insulating rod on the quick installation tool (or called live fire contacting device), has better insulation performance, and the length of the insulating rod can be arbitrarily extended as required.
遥控器布置到绝缘杆底部,接火用装置和电池布置到绝缘杆顶部,绝缘杆可以选用可伸缩型绝缘杆或采用接扣连接的多节绝缘杆,可以根据实际作业现场调整所需的绝缘杆长度,更便于工作。并且由于绝缘杆的延长,使人体离带电体的距离更远,作业安全更有保障。The remote control is arranged at the bottom of the insulating rod, and the fire-connecting device and the battery are arranged at the top of the insulating rod. The insulating rod can be a retractable insulating rod or a multi-section insulating rod connected by a buckle, and the required insulation can be adjusted according to the actual operation site. Pole length for easier work. Moreover, due to the extension of the insulating rod, the distance between the human body and the charged body is further, and the operation safety is more guaranteed.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN108899668B (en) * | 2018-06-15 | 2024-06-07 | 国家电网有限公司 | Electrified ignition device of puncture fastener and clamping device thereof |
CN111525448B (en) * | 2020-05-07 | 2021-10-15 | 北京国电富通科技发展有限责任公司 | Intelligent installation tool for wire clamp and intelligent equipment thereof |
CN112260141B (en) * | 2020-12-16 | 2021-03-19 | 武汉新奋进电力技术有限公司 | On-line uninterrupted operation robot |
CN113904266B (en) * | 2021-10-07 | 2023-04-14 | 山东交通学院 | Electric installation tool for overhead line and ditch line clamp insulation without power failure |
CN114156791B (en) * | 2021-12-07 | 2024-02-20 | 北京天润鸿业电气安装工程有限公司 | Auxiliary device for cable butt joint and use method thereof |
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