CN108131373A - A kind of application method of short-tail staking fastening kit, dismantling device and dismantling device - Google Patents
A kind of application method of short-tail staking fastening kit, dismantling device and dismantling device Download PDFInfo
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- CN108131373A CN108131373A CN201810130829.1A CN201810130829A CN108131373A CN 108131373 A CN108131373 A CN 108131373A CN 201810130829 A CN201810130829 A CN 201810130829A CN 108131373 A CN108131373 A CN 108131373A
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- tail
- short
- anvil
- lantern ring
- elastic buckle
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000009434 installation Methods 0.000 claims abstract description 23
- 230000000694 effects Effects 0.000 claims abstract description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011900 installation process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B35/00—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
- F16B35/005—Set screws; Locking means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B19/00—Bolts without screw-thread; Pins, including deformable elements; Rivets
- F16B19/04—Rivets; Spigots or the like fastened by riveting
- F16B19/06—Solid rivets made in one piece
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B33/00—Features common to bolt and nut
- F16B33/02—Shape of thread; Special thread-forms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B35/00—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
- F16B35/04—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
- F16B35/041—Specially-shaped shafts
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Insertion Pins And Rivets (AREA)
Abstract
The present invention relates to technical fields of mechanical processing, disclose the application method of a kind of 3.4 staking fastening kit of short-tail, dismantling device and dismantling device, 3.4 staking fastening kit of short-tail includes 3.4 bolt of short-tail and lantern ring 1, and dismantling device includes installation tool 4 and extracting tool 5.When specifically used, fixation and removal of the lantern ring 1 on 3.4 bolt of short-tail are realized by dismantling device, to realize the installation to component 2 and remove.The present invention meets the basic demand of 3.4 pulling rivet bolt Fast Installation, precise positioning of short-tail, while improves the reliability and stability in application process of 3.4 structure of short-tail and Elastic buckle 4.2;It solves the problems, such as existing 3.4 staking fastener of short-tail difficult processing, the positioning hardly possible in installation process in production, improves 3.4 clamping force of short-tail, reduces stress concentration effect, extend for 4.2 service life of Elastic buckle.Therefore, the present invention is worth of widely use.
Description
Technical field
The invention belongs to technical fields of mechanical processing, are related to cold riveting and are fastenedly connected technology more particularly to a kind of short-tail staking
The application method of fastening kit, dismantling device and dismantling device.
Background technology
Short-tail pulling rivet bolt includes short-tail screw, matched lantern ring.The type production relies on profession
Cold formed part machine, Equipment for Heating Processing, by dedicated molding die, control of product quality is stablized, can be realized efficient, automatic
The batch production of change.At present, the domestic high-end technical field that is fastenedly connected is increasing to the type product demand;With domestic public
Department is constantly explored, and has gradually grasped design principle, the technology of the type product.
Short-tail pulling rivet bolt of the present invention, which is mainly used in, substitutes bolt connection welding structure of high strength component etc.
Application scenario.Existing short-tail pulling rivet bolt mainly has two kinds of structures of Duola's slot and single kerve according to its short-tail design feature.
As shown in Figure 12, Figure 13, Figure 14, Duola's slot short-tail is mainly characterized by:
Spiral locking section 6.1 is made of complex-shaped curve, as in figure Duola's slot circular arc R 1, R2, R3 and R4 be with phase
The transient mode composition special construction cut;The class formation is higher to mold design, the requirement made, while is also unfavorable for product
Forming Quality inspection during mass production, so the type product cost is higher always;
Duola's slot 6.2 is made of four raised ring tooth 6.2.1 and groove 6.2.2, tooth top, tooth root with the ring tooth
The pulling claw of cooperation is also Duola's slot structure;To ensure that installation process smoothly completes, the keys such as the making precision of the two, form error
Element must the good occlusion that just can guarantee the two accurate enough.Meanwhile multiple-grooved short-tail structure must protect during installation
It demonstrate,proves the multiple-grooved pulling claw coordinated with it to be fully engaged against, is otherwise easy to cause load centralization on a small number of kerves, easily causes kerve and hold
The load received is excessive and there is a situation where kerve damage, iron filings block pulling claw.
As shown in figure 15, single kerve short-tail is mainly characterized by:
The list kerve by three sections of circular arcs r1, r2 and r3 successively it is tangent form it is complex-curved.Such short-tail structure is set
Meter there are it is certain the defects of, i.e. the shear behavior of short-tail is insufficient, tensile strength is bigger.And the structure exists during installation
Under the action of bearing axial load, cutting performance is shown as.Therefore pulling claw and single slot interocclusal clearance are susceptible in installation process
It is excessive to lead to stress concentration, it increases rapidly so as to the shear stress of short-tail structure and the shear fails of kerve is caused to be destroyed.It is another
Aspect, the curved surface composition of single kerve is complicated, and mold, mechanical processing are difficult, and Forming Quality detection efficiency is low.
Invention content
In order to solve the above technical problems, the invention discloses a kind of short-tail staking fastening kit, dismantling device and dismounting
The application method of tool, will its purpose is to solve positioning accuracy in existing short-tail pulling rivet bolt installation process, positioning method
The problem of asking height, kerve and be buckled poor processing difficulties, short-tail clamping force, stress concentration, low buckle service life, so as to meet
The basic demand of short-tail pulling rivet bolt Fast Installation, precise positioning improves bolt short-tail structure and the reliability and stabilization of buckle
Property.
In order to realize more than technique effect, the technical solution adopted by the present invention is:
A kind of short-tail staking fastening kit, the lantern ring including pulling rivet bolt, with pulling rivet bolt cooperation;The pulling rivet bolt packet
Ailhead and screw rod are included, the screw rod includes sequentially connected smooth section, thread segment and short-tail;Lantern ring includes flange pedestal and set
Cylinder;Lantern ring is mounted on thread segment.
Specifically, the short-tail staking fastening kit has following features:
1) short-tail includes smooth spherical surface kerve and axial locking step.
2) ratio of the spherical diameter 2r and spherical surface kerve width s is 1~1.3.
3) cross section of the short-tail is circle, and the maximum gauge of short-tail cross section is 1 with the ratio of short-tail axial length
~1.3.
4) the importing angle α of the short-tail is between 12 ° and 24 °.
Further, the case hardness of the spherical surface kerve is more than or equal to 420HV0.3, can so increase short-tail installation
Performance, such as:Wearability reuses number etc..
Further, the lantern ring is made of material of the hardness less than 90HRB or lantern ring is more than using hardness
The 90HRB and material of tempered processing is made.The hardness of lantern ring is in the hardness number hereinafter, then lantern ring is when by certain extruding
Plastically deformable occurs, it, can be by lantern ring and thread segment using this property of lantern ring in the case where not damaging connecting elements
Carry out reliable and stable connection fastening.
The thread segment is equipped with external screw thread, and externally threaded form of thread surface is cambered surface, is had between adjacent thread tooth form
Columned interval.By setting columned interval M between adjacent thread tooth, difficulty of processing is reduced.
In order to further reduce difficulty of processing, machining accuracy is improved, the quality of pulling rivet bolt is promoted, by the tooth of form of thread
Face is carried out different designs by front and rear different sides, and the form of thread includes first half tooth and later half tooth, the flank of tooth packet of first half tooth
Include the first half bottom of the tooth portion cambered surface S4 being smoothly connected, first half tooth middle part inclined-plane L and first half tooth top cambered surface S3, the flank of tooth packet of later half tooth
Include the later half bottom of the tooth portion cambered surface S2 being smoothly connected and later half tooth top cambered surface S1.
First half bottom of the tooth portion's cambered surface and first half tooth top cambered surface are connected by inclined-plane in the middle part of first half tooth, reduce production and processing
Difficulty.
Further, the elevation angle β of first half tooth is less than the elevation angle of later half tooth.The meaning designed in this way is, improves screw thread
The intensity of tooth form increases the occlusion ability of thread segment, after lantern ring and thread segment are engaged, the cooperation of lantern ring and thread segment
Stability is more preferable, the phenomenon that being less prone to roll flute, slide fastener;The tooth form designed so simultaneously is convenient for quality inspection.
Further, the elevation angle numerical value of the first half tooth is 45 °;The ratio of the first half tine length h2 and screw pitch h1 is
The ratio of 0.29~0.35, the form of thread height h and smooth section diameter is 0.03~0.06.
Further, the ailhead is connect with smooth section, and junction is provided with the groove of annular.Design can be reduced in this way
Ailhead and the local stress of screw rod junction strengthen the intensity of ailhead and screw rod junction.
Further, the one side of the flange pedestal and sleeve connection is equipped with protrusion.The meaning designed in this way is,
Cushioning effect is played in the protrusion deformation that takes the lead in when mounted, flange pedestal can be avoided directly to be under pressure deformation, to flange pedestal
To certain protective effect.
Further, in order to facilitate the installation of lantern ring early period, the ratio of the outer diameter and lantern ring internal diameter of the thread segment is
0.95~0.99.
The present invention discloses a kind of for mounting and dismounting the dismantling device of the short-tail staking fastening kit, including liquid
Station, oil pipe, driving device, mounting kit and dismounting external member are pressed, hydraulic station connects driving device, driving device connection by oil pipe
Mounting kit or dismounting external member.
The mounting kit and dismounting external member includes anvil and Elastic buckle, and the anvil is circular tube shaped and anvil
It is relatively fixed with driving device, Elastic buckle is located in the tube chamber of anvil, and Elastic buckle includes the strip of multiple circumferences, card
The outer end of item is equipped with the clamp coordinated with spherical surface kerve;The driving device includes drive rod, and strip is connect with drive rod.
Further, in order to realize the dismounting to lantern ring, the dismounting external member further includes tearing open mounted on anvil front end
Work head is unloaded, dismantlement work head is equipped with set of blades, and the quantity that set of blades includes blade is at least two, axis of the blade along lantern ring
Central symmetry.Dismantlement work head for being cut along the axis of lantern ring to it, complete to tear open by peelable lantern ring after the completion of cutting
It unloads.
The invention also discloses the specifically used methods of the dismantling device, specifically include installation method and method for dismounting.
Installation method includes the following steps:
S101:Pulling rivet bolt is passed through into the through-hole on component, and lantern ring is sleeved on thread segment;
S102:Short-tail is inserted into the front end of Elastic buckle, the clamp of Elastic buckle is made to be contacted with spherical surface kerve;
S103:Mounting kit with driving device is connect and starts hydraulic station, under the action of drive rod, Elastic buckle to
Anvil tube intracavitary moves, and the clamp of Elastic buckle is buckled into spherical surface kerve and engaged under the action of anvil tube wall;
S104:Elastic buckle continues to anvil internal motion, is contacted at the front end of anvil and the port of the sleeve of lantern ring, iron
Anvil applies axial compressive force, flange pedestal pressed component to sleeve;When axial compressive force reaches the design axial force condition of pulling rivet bolt
When, anvil by the port crimp of sleeve and at port cover upper bush, anvil along sleeve persistently promote while, to sleeve
Apply the extruding of radial direction, the inner wall of sleeve is expressed in the form of thread of thread segment;
S105:The oil piping system pressure value of hydraulic station reaches preset value or anvil arrives at flange pedestal and completes to sleeve
When squeezing completely, hydraulic station internal oil passages switching direction, Elastic buckle is resetted under the action of drive rod;
S106:Hydraulic station is out of service, system reset.
Method for dismounting includes the following steps:
S201:Short-tail is inserted into the front end of Elastic buckle, the clamp of Elastic buckle is made to be contacted with spherical surface kerve;
S202:Dismounting external member with driving device is connect and starts hydraulic station, by the oil piping system pressure value tune of hydraulic station
It is whole to installation when oil piping system pressure value more than 5~15MPa;Under the action of drive rod, Elastic buckle is transported to anvil tube intracavitary
Dynamic, the clamp of Elastic buckle is buckled into spherical surface kerve and is engaged under the action of anvil tube wall;
S203:Elastic buckle continues to anvil internal motion, and dismantlement work head in an axial direction cuts lantern ring;
S204:After completing to the cutting of lantern ring, hydraulic station internal oil passages switching direction, Elastic buckle is in the effect of drive rod
Under resetted;After dismantlement work head contacts contact with lantern ring, the peelable lantern ring being cut open;
S205:Hydraulic station is out of service, system reset.
By above-mentioned elaboration, the invention content is described in detail.Compared with prior art, it is of the invention
Advantageous effect is:
1. short-tail pulling rivet bolt uses the form of thread of special designing, influence of the tooth form to mechanical property after installation is reduced;
Tooth form mold is easy to manufacture, and tooth form is also easy to detect.
2. screw short-tail, using the structure of single slot, projection of shape is one section of continuous smooth concave spherical surface, corresponding buckle is
Continuous smooth convex spherical;Design has the advantage that in this way:
A) during spherical surface kerve and Elastic buckle are engaged, using the automatic centering characteristic of spherical surface, it can be achieved that automatic adjust
Whole occlusal position reduces the centering requirement of buckle and kerve in installation process;
B) short-tail and the mating surface of Elastic buckle occlusion have the function of axial direction stopping, and bullet is damaged due to skidding after avoiding occlusion
Property buckle or the phenomenon that short-tail;
C) the characteristics of throughout radius of curvature is equal using spherical surface, can dispersive stress concentration effect to the full extent, because
The fatigue life of this Elastic buckle, service life are largely promoted;
D) short-tail part, the molding manufacture difficulty of Elastic buckle are reduced, machining accuracy is further relaxed;Notable
While improving the obstruction being buckled in during being engaged, the manufacture cost and testing cost of short-tail, Elastic buckle can be reduced;
Description of the drawings
It in order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings only shows the section Example of the present invention, therefore is not to be taken as pair
The restriction of range, for those of ordinary skill in the art, without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is a kind of structure diagram of short-tail staking fastening kit.
Fig. 2 is the structure diagram of lantern ring.
Fig. 3 is the structure diagram of pulling rivet bolt.
Fig. 4 be I in Fig. 3 at partial enlarged view.
Fig. 5 be II in Fig. 3 at partial enlarged view.
Fig. 6 is that short-tail starts the state diagram connecting with mounting kit.
Fig. 7 is the state diagram after short-tail is connected with mounting kit.
Fig. 8 is the corresponding state diagrams of S102-S103 in installation method.
Fig. 9 is the corresponding state diagrams of S104 in installation method.
Figure 10 is the corresponding state diagrams of S105 in installation method.
Figure 11 is to carry out axially cutting schematic diagram in method for dismounting to lantern ring.
Figure 12 is Duola's slot short-tail structure diagram disclosed in the prior art.
Figure 13 is the partial enlargement structural representation at Im in Figure 12.
Figure 14 is the partial enlargement structural representation at Is in Figure 12.
Figure 15 is existing single kerve short-tail structure diagram.
In above-mentioned attached drawing;Reference numeral is corresponding entitled:1- lantern rings;1.1- sleeve;1.2- flange pedestals;2- components;
3- short-tail screws;3.1- ailhead;3.2- polished rod;3.3- helicla flute;3.4- short-tail;3.4.1- spherical surface kerve;3.4.2- axial lock
Only step;4- installation tools;4.1- anvil;4.2- Elastic buckle;5- dismantlement work heads;
The corresponding meaning of other code names herein is:The width of s- spherical surface kerves;R- spherical radius;α-importing angle;β-
The elevation angle;H1- screw pitch;H2- first half tine length;H- thread heights;The later half tooth top cambered surfaces of S1-;The later half bottom of the tooth portion cambered surfaces of S2-;S3-
First half tooth top cambered surface;S4- first half bottom of the tooth portion cambered surface;Inclined-plane in the middle part of L- first halfs tooth;The columned intervals of M-
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.Embodiments of the present invention include but not limited to following implementation
Example.
Embodiment 1
As Figure 1-Figure 5, present embodiment discloses a kind of 3.4 staking fastening kit of short-tail, including pulling rivet bolt, with drawing
The lantern ring 1 of riveted bolt cooperation;The pulling rivet bolt include ailhead 3.1 and screw rod, the screw rod include sequentially connected smooth section,
Thread segment and short-tail 3.4;Lantern ring 1 includes flange pedestal 1.2 and sleeve 1.1;Lantern ring 1 is mounted on thread segment.
Specifically, the 3.4 staking fastening kit of short-tail has following features:
1) short-tail 3.4 includes smooth spherical surface kerve 3.4.1 and axial locking step 3.4.2, spherical surface kerve 3.4.1
Part is handled using high-frequency induction hardening.
2) spherical diameter of the spherical surface kerve 3.4.1 described in and the ratio of width are 1~1.3.
3) cross section of the short-tail 3.4 is circle, and the maximum gauge and short-tail 3.4 of the cross section of short-tail 3.4 are axial long
The ratio of degree is 1~1.3.
4) the importing angle of the short-tail 3.4 is between 12 ° and 24 °.
The case hardness of spherical surface kerve 3.4.1 is more than or equal to 420HV0.3, in the present embodiment, the table of spherical surface kerve 3.4.1
Surface hardness is 450HV0.3。
Lantern ring 1 is made of material of the hardness less than 90HRB or lantern ring 1 is more than 90HRB and tempered place using hardness
The material of reason is made.
Thread segment is equipped with external screw thread, and externally threaded form of thread surface is cambered surface, has cylinder between adjacent thread tooth form
The interval of shape.
In order to further reduce difficulty of processing, machining accuracy is improved, the quality of pulling rivet bolt is promoted, by the tooth of form of thread
Face is carried out different designs by front and rear different sides, and the form of thread includes first half tooth and later half tooth, the flank of tooth packet of first half tooth
The first half bottom of the tooth portion cambered surface being smoothly connected, first half tooth middle part inclined-plane and first half tooth top cambered surface are included, the flank of tooth of later half tooth includes putting down
The later half bottom of the tooth portion cambered surface of slip and later half tooth top cambered surface.
The elevation angle of first half tooth is less than the elevation angle of later half tooth, and the elevation angle numerical value of first half tooth is 45 °;The first half tine length with
The ratio of screw pitch is 0.29~0.35, and the ratio of the form of thread height and smooth section diameter is 0.03~0.06.
Ailhead 3.1 is connect with smooth section, and junction is provided with the groove of annular, and the cross section of groove is in the present embodiment
Arc.Design can reduce the local stress of ailhead 3.1 and screw rod junction in this way, strengthen the strong of ailhead 3.1 and screw rod junction
Degree.
The one side that flange pedestal 1.2 is connect with sleeve 1.1 is equipped with protrusion, and raised surface is arcwall face, and protrusion with
Flange pedestal 1.2 is integrally formed.
In order to facilitate the installation of 1 early period of lantern ring, the outer diameter of the thread segment and the ratio of 1 internal diameter of lantern ring for 0.97~
0.99。
Embodiment 2
Present embodiment discloses a kind of for mounting and dismounting the 3.4 staking adapter sleeve of a kind of short-tail disclosed in embodiment 1
The dismantling device of part is connected by oil pipe and driven including hydraulic station, oil pipe, driving device, mounting kit and dismounting external member, hydraulic station
Dynamic device, driving device connection mounting kit or dismounting external member.
In the present embodiment, driving device is hydraulic stem or hydraulic cylinder.
Mounting kit and dismounting external member include anvil 4.1 and Elastic buckle 4.2, and anvil 4.1 is using high intensity, high rigidity
Alloy steel material be made.
Anvil 4.1 is relatively fixed for circular tube shaped and anvil 4.1 with driving device, and Elastic buckle 4.2 is located at the pipe of anvil 4.1
Intracavitary, Elastic buckle 4.2 include the strip of multiple circumferences, and the outer end of strip is equipped with the card coordinated with spherical surface kerve 3.4.1
Head.
The driving device includes drive rod, and drive rod is the motion bar of hydraulic stem or hydraulic cylinder.Strip and liquid
The motion bar of compression bar or hydraulic cylinder connects.
In order to realize the dismounting to lantern ring 1, the dismounting external member further includes the dismantlement work mounted on 4.1 front end of anvil
First 5, dismantlement work head 5 is equipped with set of blades, and set of blades is two comprising blade, and blade is symmetrical along the axis centre of lantern ring 1.
Blade is made of high strength cemented carbide Steel material, and dismantlement work head 5 is used to carry out it along the axis of lantern ring 1
Cutting, peelable lantern ring 1 after the completion of cutting complete dismounting.
Embodiment 3
As shown in Fig. 6-Figure 14, present embodiment discloses the specifically used methods of dismantling device in embodiment 2, specifically include
Installation method and method for dismounting.
Installation method includes the following steps:
S101:Pulling rivet bolt is passed through into the through-hole on component 2, and lantern ring 1 is sleeved on thread segment;
S102:Short-tail 3.4 is inserted into the front end of Elastic buckle 4.2, makes the clamp of Elastic buckle 4.2 and spherical surface kerve
3.4.1 contact;
S103:Mounting kit with driving device is connect and starts hydraulic station, under the action of drive rod, Elastic buckle
4.2 move into 4.1 tube chamber of anvil, and the clamp of Elastic buckle 4.2 buckles into spherical surface kerve under the action of 4.1 tube wall of anvil
In 3.4.1 and engage;
S104:Elastic buckle 4.2 continues to 4.1 internal motion of anvil, the front end of anvil 4.1 and the sleeve 1.1 of lantern ring 1
It is contacted at port, anvil 4.1 applies axial compressive force, 1.2 pressed component 2 of flange pedestal to sleeve 1.1;When axial compressive force reaches drawing
During the design axial force condition of riveted bolt, anvil 4.1 by the port crimp of sleeve 1.1 and at port cover upper bush 1.1,
Anvil 4.1 along sleeve 1.1 persistently promote while, to sleeve 1.1 apply radial direction extruding, the inner wall of sleeve 1.1 is expressed to
In the form of thread of thread segment;
S105:The oil piping system pressure value of hydraulic station reaches preset value or anvil 4.1 arrives at 1.2 completion pair of flange pedestal
During the complete extruding of sleeve 1.1, hydraulic station internal oil passages switching direction, Elastic buckle 4.2 is answered under the action of drive rod
Position;
S106:Hydraulic station is out of service, system reset.
Method for dismounting includes the following steps:
S201:Short-tail 3.4 is inserted into the front end of Elastic buckle 4.2, makes the clamp of Elastic buckle 4.2 and spherical surface kerve
3.4.1 contact;
S202:Dismounting external member with driving device is connect and starts hydraulic station, by the oil piping system pressure value tune of hydraulic station
It is whole to installation when oil piping system pressure value more than 5~15MPa;Under the action of drive rod, Elastic buckle 4.2 is managed to anvil 4.1
Intracavitary moves, and the clamp of Elastic buckle 4.2 is buckled into spherical surface kerve 3.4.1 and engaged under the action of 4.1 tube wall of anvil;
S203:Elastic buckle 4.2 continues to 4.1 internal motion of anvil, and dismantlement work head 5 in an axial direction cuts lantern ring 1
It cuts;
S204:After completing to the cutting of lantern ring 1, hydraulic station internal oil passages switching direction, Elastic buckle 4.2 is in drive rod
It is resetted under effect;After dismantlement work head 5 contacts contact with lantern ring 1, the peelable lantern ring 1 being cut open;
S205:Hydraulic station is out of service, system reset.
According to above-described embodiment, the present invention can be realized well.What deserves to be explained is based on above-mentioned design principle, it is
The technical issues of similary is solved, even if some made on architecture basics disclosed in this invention are without substantive change or profit
Color, used technical solution essence is still as the present invention, therefore it should also be as within the scope of the present invention.
Claims (10)
1. a kind of short-tail staking fastening kit, the lantern ring (1) including pulling rivet bolt (3), with pulling rivet bolt (3) cooperation;The drawing
Riveted bolt (3) includes ailhead (3.1) and screw rod, the screw rod include sequentially connected smooth section (3.2), thread segment (3.3) and
Short-tail (3.4);Lantern ring (1) includes flange pedestal (1.1) and sleeve (1.2);Lantern ring (1) is on thread segment;Its feature exists
In:
1) short-tail (3.4) includes smooth spherical surface kerve (3.4.1) and axial locking step (3.4.2);
2) ratio of the width of spherical diameter and kerve described in is 1~1.3;
3) cross section of the short-tail (3.4) is circle, the maximum gauge of short-tail (3.4) cross section and the axial direction of short-tail (3.4)
The ratio of length is 1~1.3;
4) the importing angle of the short-tail (3.4) is between 12 ° and 24 °.
A kind of 2. short-tail staking fastening kit according to claim 1, which is characterized in that the spherical surface kerve
The case hardness of (3.4.1) is more than or equal to 420HV0.3;The lantern ring (1) using hardness less than 90HRB material be made or
The material that lantern ring (1) is more than 90HRB and tempered processing using hardness is made.
3. a kind of short-tail staking fastening kit according to claim 1, which is characterized in that set on the thread segment (3.3)
There is external screw thread, externally threaded form of thread surface is cambered surface, has columned interval between adjacent thread tooth form.
4. a kind of short-tail staking fastening kit according to claim 3, which is characterized in that before the form of thread includes
Half tooth and later half tooth, the flank of tooth of first half tooth include the first half bottom of the tooth portion cambered surface being smoothly connected, first half tooth middle part inclined-plane and first half tooth
Top cambered surface, the flank of tooth of later half tooth includes the later half bottom of the tooth portion cambered surface being smoothly connected and later half tooth top cambered surface, first half tooth are faced upward
Angle is less than the elevation angle of later half tooth.
A kind of 5. short-tail staking fastening kit according to claim 4, which is characterized in that the elevation angle number of the first half tooth
Be worth is 45 °;The ratio of the first half tine length and screw pitch is 0.29~0.35, the form of thread height and smooth section (3.2)
The ratio of diameter is 0.03~0.06.
6. a kind of short-tail staking fastening kit according to claim 1, which is characterized in that the ailhead (3.1) and light
Sliding section (3.2) connects, and junction is provided with the groove of annular.
A kind of 7. short-tail staking fastening kit according to claim 1, which is characterized in that the flange pedestal (1.1)
The one side being connect with sleeve (1.2) is equipped with protrusion.
8. a kind of short-tail staking fastening kit according to claim 1, which is characterized in that outside the thread segment (3.3)
The ratio of diameter and lantern ring internal diameter is 0.95~0.99.
9. a kind of dismounting work for being used to mount and dismount a kind of short-tail staking fastening kit described in any one of claim 1-8
Tool connects driving device by oil pipe including hydraulic station, oil pipe, driving device, mounting kit and dismounting external member, hydraulic station, drives
Dynamic device connection mounting kit or dismounting external member;It is characterized in that:
The mounting kit and dismounting external member includes anvil (4.1) and Elastic buckle (4.2), and the anvil (4.1) is
Circular tube shaped and anvil (4.1) is relatively fixed with driving device, Elastic buckle (4.2) is in the tube chamber of anvil (4.2), elastic card
Button (4.2) includes the strip of multiple circumferences, and the outer end of strip is equipped with the clamp coordinated with spherical surface kerve (3.4.1);It is described
Driving device include drive rod, strip connect with drive rod;
The dismounting external member further includes the dismantlement work head (5) mounted on anvil (4.1) front end, and dismantlement work head is set on (5)
There is set of blades, the quantity that set of blades includes blade is at least two, and blade is symmetrical along the axis centre of lantern ring.
10. the application method of the dismantling device described in a kind of claim 9, which is characterized in that including installation method and dismounting
Method;
Installation method includes the following steps:
S101:By pulling rivet bolt (3) across the through-hole on component (2), and lantern ring (1) is sleeved on thread segment (3.3);
S102:Short-tail (3.4) is inserted into the front end of Elastic buckle (4.2), makes the clamp of Elastic buckle (4.2) and spherical surface kerve
(3.4.1) is contacted;
S103:Mounting kit with driving device is connect and starts hydraulic station, under the action of drive rod, Elastic buckle (4.2)
It is moved in anvil (4.1) tube chamber, the clamp of Elastic buckle (4.2) buckles into spherical surface kerve under the action of anvil (4.1) tube wall
In (3.4.1) and engage;
S104:Elastic buckle (4.2) continues to anvil (4.1) internal motion, the front end of anvil (4.1) and the sleeve of lantern ring (1)
(1.2) it is contacted at port, anvil (4.1) applies axial compressive force, flange pedestal (1.1) pressed component (2) to sleeve (1.2);
When axial compressive force reaches the design axial force condition of pulling rivet bolt (3), anvil (4.1), which squeezes the port of sleeve (1.2), to be become
Shape simultaneously covers upper bush (1.2) at port, anvil along sleeve (1.2) persistently promote while, radial direction is applied to sleeve (1.2)
It squeezes, the inner wall of sleeve (1.2) is expressed in the form of thread of thread segment (3.3);
S105:The oil piping system pressure value of hydraulic station reaches preset value or anvil (4.1) arrives at flange pedestal (1.1) completion pair
When sleeve (1.2) complete squeezes, hydraulic station internal oil passages switching direction, Elastic buckle (4.2) under the action of drive rod into
Row resets;
S106:Hydraulic station is out of service, system reset.
Method for dismounting includes the following steps:
S201:Short-tail (3.4) is inserted into the front end of Elastic buckle (4.2), makes the clamp of Elastic buckle (4.2) and spherical surface kerve
(3.4.1) is contacted;
S202:Dismounting external member with driving device is connect and starts hydraulic station, the oil piping system pressure value of hydraulic station is adjusted to
More than oil piping system pressure value 5~15MPa during installation;Under the action of drive rod, Elastic buckle (4.2) is managed to anvil (4.1)
Intracavitary moves, and the clamp of Elastic buckle (4.2) is buckled into spherical surface kerve (3.4.1) and nibbled under the action of anvil (4.1) tube wall
It closes;
S203:Elastic buckle (4.2) continues to anvil (4.1) internal motion, dismantlement work head (5) in an axial direction to lantern ring (1) into
Row cutting;
S204:After completing to the cutting of lantern ring (1), hydraulic station internal oil passages switching direction, Elastic buckle (4.2) is in drive rod
It is resetted under effect;After dismantlement work head (5) contacts contact with lantern ring (1), the peelable lantern ring (1) being cut open;
S205:Hydraulic station is out of service, system reset.
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CN201810130829.1A CN108131373A (en) | 2018-02-08 | 2018-02-08 | A kind of application method of short-tail staking fastening kit, dismantling device and dismantling device |
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CN201810130829.1A CN108131373A (en) | 2018-02-08 | 2018-02-08 | A kind of application method of short-tail staking fastening kit, dismantling device and dismantling device |
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CN110594261A (en) * | 2019-09-27 | 2019-12-20 | 眉山中车紧固件科技有限公司 | Long-neck short-tail rivet fastener and disassembling method thereof |
CN111396428A (en) * | 2020-04-14 | 2020-07-10 | 眉山中车紧固件科技有限公司 | Single-groove single-side fastener and mounting method thereof |
CN112008656A (en) * | 2020-08-28 | 2020-12-01 | 贵州中烟工业有限责任公司 | Replaceable quick-mounting fastening bolt |
CN112388555A (en) * | 2020-10-12 | 2021-02-23 | 首钢京唐钢铁联合有限责任公司 | Hydraulic fastening device for draw-bar bolt |
CN112758331A (en) * | 2020-12-29 | 2021-05-07 | 中国航空工业集团公司西安飞机设计研究所 | Aircraft front lifting point structure |
CN112921714A (en) * | 2021-02-06 | 2021-06-08 | 宁波金鼎紧固件有限公司 | Rivet fastener with anti-drop structure for railway track laying |
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CN106351929A (en) * | 2016-10-20 | 2017-01-25 | 眉山中车紧固件科技有限公司 | Dismountable high-intensity pull riveting pin and connecting and dismounting method |
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CN201318365Y (en) * | 2008-09-12 | 2009-09-30 | 南车眉山车辆有限公司 | Short-tail pulling rivet |
CN106151203A (en) * | 2016-08-08 | 2016-11-23 | 眉山中车紧固件科技有限公司 | Single cavity Bobtail tension rivet and installation method |
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CN110594261A (en) * | 2019-09-27 | 2019-12-20 | 眉山中车紧固件科技有限公司 | Long-neck short-tail rivet fastener and disassembling method thereof |
CN111396428A (en) * | 2020-04-14 | 2020-07-10 | 眉山中车紧固件科技有限公司 | Single-groove single-side fastener and mounting method thereof |
CN112008656A (en) * | 2020-08-28 | 2020-12-01 | 贵州中烟工业有限责任公司 | Replaceable quick-mounting fastening bolt |
CN112388555A (en) * | 2020-10-12 | 2021-02-23 | 首钢京唐钢铁联合有限责任公司 | Hydraulic fastening device for draw-bar bolt |
CN112388555B (en) * | 2020-10-12 | 2022-07-15 | 首钢京唐钢铁联合有限责任公司 | Hydraulic fastening device for draw-bar bolt |
CN112758331A (en) * | 2020-12-29 | 2021-05-07 | 中国航空工业集团公司西安飞机设计研究所 | Aircraft front lifting point structure |
CN112921714A (en) * | 2021-02-06 | 2021-06-08 | 宁波金鼎紧固件有限公司 | Rivet fastener with anti-drop structure for railway track laying |
CN112921714B (en) * | 2021-02-06 | 2022-05-10 | 宁波金鼎紧固件有限公司 | Rivet fastener with anti-drop structure for railway track laying |
CN113509278A (en) * | 2021-04-15 | 2021-10-19 | 江苏创英医疗器械有限公司 | Dental abutment and implant |
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Application publication date: 20180608 |