CN108127299A - A kind of intelligent welding regulator control system - Google Patents
A kind of intelligent welding regulator control system Download PDFInfo
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- CN108127299A CN108127299A CN201711486219.7A CN201711486219A CN108127299A CN 108127299 A CN108127299 A CN 108127299A CN 201711486219 A CN201711486219 A CN 201711486219A CN 108127299 A CN108127299 A CN 108127299A
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- welding
- bottom plate
- welding unit
- welded
- control system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of intelligences to weld regulator control system, including：Weld head design module, including bottom plate and n welding unit, n welding unit is set on bottom plate；In n welding unit, each welding unit includes a soldering tip, and the tip aperture of n welding unit differs；Apart from detection module, for detecting the width L of position to be welded；Welding regulation and control module is welding operation selection welding unit for the comparison result between width L and predetermined width based on position to be welded.Intelligent welding regulator control system proposed by the present invention, pass through the state for improving the matching degree between the width of position to be welded and tip pore size dynamically to adjust when solder leaves tip, so that it is guaranteed that solder accurately arrives at position to be welded, on the one hand welding effect can be improved, on the other hand can avoids the waste of solder.
Description
Technical field
The present invention relates to welding regulator control system technical field more particularly to a kind of intelligent welding regulator control systems.
Background technology
Welding is a kind of system of jointing metal or other thermoplastic materials such as plastics in a manner of heating, high temperature or high pressure
Make technique and technology.Melting welding is that the workpiece that heating is intended to engage is allowed to be partially melting to form molten bath, is just engaged after the cooled and solidified of molten bath,
Molten object of filling out can be added in when necessary to assist, it is the welding processing for being suitble to various metals and alloy, is not required to pressure.In actual welding mistake
The distance between Cheng Zhong, object to be welded is different, if the soldering tip of selection uniform pore is welded at this time, is likely to result in
Cause that welding effect is poor, situation of waste solder apart from excessive and tip aperture is too small, it is also possible to cause apart from too small and weld
The larger situation that solder is caused accurately not reach welding position and influences welding effect of nozzle aperture diameter, therefore, improves object to be welded
The distance between body is conducive to improve the validity and precision of welding process with the matching degree of tip aperture between the two.
Invention content
Technical problems based on background technology, the present invention propose a kind of intelligent welding regulator control system.
Intelligent welding regulator control system proposed by the present invention, including：
Weld head design module, including bottom plate and n welding unit, n welding unit is set on bottom plate；
In n welding unit, each welding unit includes a soldering tip, and the tip aperture of n welding unit is equal
It differs；
Apart from detection module, for detecting the width L of position to be welded；
Welding regulation and control module, is welding for the comparison result between width L and predetermined width based on position to be welded
Operation selection welding unit；
Wherein, n >=2.
Preferably, in the weld head design module, in n welding unit, i-th welding unit includes the i-th telescopic rod, the
I driving devices, one end of the i-th telescopic rod are fixedly connected with bottom plate, and the other end is connect with the tip of i-th of welding unit, and i-th drives
Dynamic device is for driving the i-th telescopic rod to be moved in the plane for being parallel to bottom plate and plane perpendicular to bottom plate；
Wherein, 1≤i≤n.
Preferably, in the weld head design module, in n welding unit, the i-th driving device includes the i-th driven in parallel list
Member and the i-th vertical drive units；
I-th driven in parallel unit moves for the i-th telescopic rod of drive in the plane for being parallel to bottom plate；
I-th vertical drive units move for the i-th telescopic rod of drive in the plane perpendicular to bottom plate.
Preferably, in the weld head design module, bottom plate is rotatable disc, and n welding unit is uniformly set on bottom plate
On outer ring surface.
Preferably, in the weld head design module, the tip aperture of n welding unit is sequentially increased.
Preferably, the welding regulation and control module memory contains n predetermined width, is denoted as L1、L2、L3……Ln；
As L >=LjWhen, welding regulation and control module is welding operation j-th of welding unit of selection；
Wherein, L1<L2<L3<……<Ln, 1≤j≤n.
Intelligent welding regulator control system proposed by the present invention, by improving the width of position to be welded and tip pore size
Between matching degree dynamically adjust state when solder leaves tip, so that it is guaranteed that solder accurately arrives at position to be welded,
On the one hand welding effect can be improved, on the other hand can avoids the waste of solder.Further, to ensure welding effect, this
The width of position to be welded is divided into multiple grades, and a tip aperture is arranged for each distance level scale by invention, is passed through
Tip aperture more accurately will can be targetedly selected according to actual conditions apart from subdivision, and improve welding process comprehensively
Specific aim and welding precision.Further, the precision selected to improve welding position, one aspect of the present invention can pass through rotation
Bottom plate realizes the adjustment of tip position, on the other hand adjusts telescopic rod by driving device to drive nozzle orthogonal
Position movement in two planes carries out control so as to fully and accurately treat welding position, improves the effective of welding process
Property and welding precision.
Description of the drawings
Fig. 1 is a kind of intelligent structure diagram for welding regulator control system.
Specific embodiment
As shown in FIG. 1, FIG. 1 is a kind of intelligent welding regulator control systems proposed by the present invention.
With reference to Fig. 1, intelligent welding regulator control system proposed by the present invention, including：
Weld head design module, including bottom plate and n welding unit, n welding unit is set on bottom plate；
In n welding unit, each welding unit includes a soldering tip, and the tip aperture of n welding unit is equal
It differs；
In present embodiment, the tip aperture of n welding unit is sequentially increased, and setting n kind pore sizes are mutually different
Nozzle is conducive to the targetedly selection different size nozzle of different size based on position to be welded during subsequent operation,
Solder is made to keep good thickness state when leaving nozzle and reaching position to be welded, improves welding effect.
Apart from detection module, for detecting the width L of position to be welded；
The width of position to be welded is acquired in this step, is facilitated in subsequent process and is targetedly selected to weld according to the width
The pore size of tip in termination process improves the matching degree between the width of position to be welded and tip pore size, on the one hand
The width for avoiding the problem that position to be welded is excessive and when tip aperture is too small expends a large amount of weld intervals, while also avoid solder
The problem of temperature reduces and causes welding effect when the position residence time to be welded is long；On the other hand it can avoid to be welded
The width of position is too small and solder can not accurately arrive at position to be welded and influence welding effect when tip aperture is excessive, with
And solder accidentally reaches the problem of other positions cause solder to waste；The validity and specific aim of welding process are improved comprehensively；
Welding regulation and control module, is welding for the comparison result between width L and predetermined width based on position to be welded
Operation selection welding unit；
Wherein, n >=2.
In present embodiment, the welding regulation and control module memory contains n predetermined width, is denoted as L1、L2、L3……Ln；
As L >=LjWhen, welding regulation and control module is welding operation j-th of welding unit of selection；
Wherein, L1<L2<L3<……<Ln, 1≤j≤n；
In this way, according to the tip of different size that different pore size size is selected for welding process of position to be welded, make solder
Position to be welded can be accurately and efficiently reached after tip is left, steadily connects two objects to be welded；Further,
By segmenting the width of position to be welded and based on the tip of its selection different pore size, can accurately ensure to treat welding position
Welding effect.
In example is further carried out, to simplify the selection operation of tip in welding process, in the weld head design module,
In n welding unit, i-th of welding unit includes the i-th telescopic rod, the i-th driving device, and one end and the bottom plate of the i-th telescopic rod are consolidated
Fixed connection, the other end are connect with the tip of i-th of welding unit, and the i-th driving device is being parallel to bottom for the i-th telescopic rod of drive
It the plane of plate and is moved in the plane of bottom plate；
Specifically：
I-th driving device includes the i-th driven in parallel unit and the i-th vertical drive units；
I-th driven in parallel unit moves for the i-th telescopic rod of drive in the plane for being parallel to bottom plate；
I-th vertical drive units move for the i-th telescopic rod of drive in the plane perpendicular to bottom plate；
Telescopic rod movement is driven under the action of driven in parallel unit and vertical drive units, so as to fulfill nozzle at two
The change of the position of orthogonal plane enables nozzle more accurately to reach position to be welded and is welded, and improves weldering
Connect precision；
Wherein, 1≤i≤n.
In a still further embodiment, in the weld head design module, bottom plate is rotatable disc, n welding unit
Uniformly on the outer ring surface of bottom plate；The movement of multiple nozzles on bottom plate is realized by the rotation of bottom plate, aspect this system is in reality
The position of nozzle is dynamically adjusted during applying according to actual conditions, improves welding precision and welding effect comprehensively.
The intelligent welding regulator control system that present embodiment proposes, by improving the width of position to be welded and tip aperture
Matching degree between size dynamically adjusts state when solder leaves tip, so that it is guaranteed that solder accurately arrives at position to be welded
It puts, on the one hand can improve welding effect, on the other hand can avoid the waste of solder.Further, to ensure welding effect,
The width of position to be welded is divided into multiple grades, and a tip hole is arranged for each distance level scale by present embodiment
Diameter by more accurately will can targetedly select tip aperture according to actual conditions apart from subdivision, improves welding comprehensively
The specific aim and welding precision of process.Further, the precision selected to improve welding position, present embodiment is on the one hand
The adjustment of tip position can be realized by rotary bottom plate, telescopic rod is on the other hand adjusted by driving device nozzle to be driven to exist
Position movement in orthogonal two planes carries out control so as to fully and accurately treat welding position, improves welding
The validity and welding precision of process.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of intelligent welding regulator control system, which is characterized in that including：
Weld head design module, including bottom plate and n welding unit, n welding unit is set on bottom plate；
In n welding unit, each welding unit includes a soldering tip, and the tip aperture of n welding unit not phase
Together；
Apart from detection module, for detecting the width L of position to be welded；
Welding regulation and control module, operates for the comparison result between width L and predetermined width based on position to be welded for welding
Select welding unit；
Wherein, n >=2.
2. intelligent welding regulator control system according to claim 1, which is characterized in that in the weld head design module, n
In welding unit, i-th of welding unit includes the i-th telescopic rod, the i-th driving device, and one end of the i-th telescopic rod is fixed with bottom plate to be connected
It connects, the other end is connect with the tip of i-th of welding unit, and the i-th driving device is being parallel to bottom plate for the i-th telescopic rod of drive
It plane and is moved in the plane of bottom plate；
Wherein, 1≤i≤n.
3. intelligent welding regulator control system according to claim 2, which is characterized in that in the weld head design module, n
In welding unit, the i-th driving device includes the i-th driven in parallel unit and the i-th vertical drive units；
I-th driven in parallel unit moves for the i-th telescopic rod of drive in the plane for being parallel to bottom plate；
I-th vertical drive units move for the i-th telescopic rod of drive in the plane perpendicular to bottom plate.
4. regulator control system is welded according to the intelligence of claim 1-3 any one of them, which is characterized in that the weld head design mould
In block, bottom plate is rotatable disc, and n welding unit is uniformly on the outer ring surface of bottom plate.
5. intelligent welding regulator control system according to claim 1, which is characterized in that in the weld head design module, n
The tip aperture of welding unit is sequentially increased.
6. intelligent welding regulator control system according to claim 5, which is characterized in that the welding regulation and control module memory storage
There is n predetermined width, be denoted as L1、L2、L3……Ln；
As L >=LjWhen, welding regulation and control module is welding operation j-th of welding unit of selection；
Wherein, L1<L2<L3<……<Ln, 1≤j≤n.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486219.7A CN108127299A (en) | 2017-12-30 | 2017-12-30 | A kind of intelligent welding regulator control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486219.7A CN108127299A (en) | 2017-12-30 | 2017-12-30 | A kind of intelligent welding regulator control system |
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| Publication Number | Publication Date |
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| CN108127299A true CN108127299A (en) | 2018-06-08 |
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| CN201711486219.7A Pending CN108127299A (en) | 2017-12-30 | 2017-12-30 | A kind of intelligent welding regulator control system |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264203A (en) * | 2013-05-23 | 2013-08-28 | 无锡市崇安区科技创业服务中心 | Hot air gun |
| CN105149725A (en) * | 2015-09-23 | 2015-12-16 | 天津惠蓬海洋工程有限公司 | Common cutting technology for spud leg main cord rack plates of self-elevating drilling platform |
| CN206795004U (en) * | 2017-06-06 | 2017-12-26 | 天津大桥焊机设备有限公司 | A kind of welding gun that can adjust welding wire conduit aperture |
-
2017
- 2017-12-30 CN CN201711486219.7A patent/CN108127299A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264203A (en) * | 2013-05-23 | 2013-08-28 | 无锡市崇安区科技创业服务中心 | Hot air gun |
| CN105149725A (en) * | 2015-09-23 | 2015-12-16 | 天津惠蓬海洋工程有限公司 | Common cutting technology for spud leg main cord rack plates of self-elevating drilling platform |
| CN206795004U (en) * | 2017-06-06 | 2017-12-26 | 天津大桥焊机设备有限公司 | A kind of welding gun that can adjust welding wire conduit aperture |
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Application publication date: 20180608 |
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