CN108126706A - A kind of boric diamond synthesis catalytic powder, preparation method and application - Google Patents

A kind of boric diamond synthesis catalytic powder, preparation method and application Download PDF

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Publication number
CN108126706A
CN108126706A CN201711462283.1A CN201711462283A CN108126706A CN 108126706 A CN108126706 A CN 108126706A CN 201711462283 A CN201711462283 A CN 201711462283A CN 108126706 A CN108126706 A CN 108126706A
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China
Prior art keywords
powder
catalytic powder
boric diamond
diamond synthesis
boric
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CN201711462283.1A
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Inventor
贺会军
赵文东
赵新明
盛艳伟
张金辉
贺宝
杨铭
边隽杰
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BEIJING COMPO ADVANCED TECHNOLOGY CO LTD
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BEIJING COMPO ADVANCED TECHNOLOGY CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/06Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
    • B01J35/40
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/068Flake-like particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/023Alloys based on nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/005Alloys based on nickel or cobalt with Manganese as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/065Composition of the material produced
    • B01J2203/0655Diamond
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/0675Structural or physico-chemical features of the materials processed
    • B01J2203/068Crystal growth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/048Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by pulverising a quenched ribbon

Abstract

The present invention relates to a kind of boric diamond synthesis catalytic powder, preparation method and application, the composition of the powder is Ni1‑x‑y‑ zMnxFeyBz, wherein 40≤x≤45,4.9≤y≤5.88,0.1≤z≤0.12;The catalytic powder is sheet-like morphology, and granularity is less than or equal to 100 mesh.The ferro-boron and carbon granules that the catalytic powder is 2% using pure nickel, pure manganese, boracic get rid of band method as raw material, using chilling and prepare.Catalytic powder of the present invention is applied to prepare polycrystalline boric diamond.The catalytic powder recovery rate prepared using the method for the present invention is high, and, high catalytic efficiency big with graphite powder contact area can reduce synthesis pressure, improve the yield of synthesis boric diamond;The oxidation resistance temperature of the diamond of catalyst powder production using the present invention increases, and self-sharpening is good, and with high-wearing feature.

Description

A kind of boric diamond synthesis catalytic powder, preparation method and application
Technical field
The invention belongs to powder preparing technical field, prepared by more particularly to a kind of boric diamond synthesis catalytic powder Method and its application.
Background technology
Boric diamond belongs to II b type diamonds, has good wearability, inoxidizability and thermal stability and excellent Semiconducting behavior is suitable for being produced on the semiconductor components and devices used under the mal-conditions such as high pressure, high temperature, high-intensity magnetic field.About containing The synthesis of boron diamond, domestic and international China superhard material Industry have carried out many researchs, and critical issue is how boron element adds in, mainly Raw material when being around diamond synthesizing are that selection boron-containing catalyst or borated graphite conduct a research.Due to being prepared in catalyst The alloy or compound that boron element or addition boracic are added in journey are easier, therefore are prepared boric diamond at present and mainly selected Boron-containing catalyst is selected to realize, as borated graphite by then passing through boronizing method, it is not easy to realize the uniformity of boron element infiltration, The diamond coloration synthesized is uneven.The gloomy grades of Shandong University Li Mu application No. is CN200510042572.7, denominations of invention Patent application for " for synthesizing iron-nickel-boron-carbon series catalysts of boron doped diamond single crystal and preparation method thereof " discloses one Kind is mixed using elemental powders, is rolled into strip, and after carrying out low-temperature sintering, finish rolling, punching, shaping, cleaning, sheet is made The method of FeNiBC series catalysts, what this method was prepared is a kind of flake shape catalyst being non-fully densified.Beijing is safe and sound The Tian Junhui of Gang Yan groups etc. application No. is CN201210505526.6, the entitled " catalyst of synthesis boric diamond And preparation method thereof " patent application disclose it is a kind of using atomization technology, by add in boron supplying agent (pure boron, containing boronation Close object or alloy) method for preparing catalytic powder, catalytic powder prepared by this method is Fe base catalyst, and catalyst pattern is drops Or it is irregular subsphaeroidal, due to this method prepare catalytic powder pattern the characteristics of, be mixed with synthesis column with graphite powder When have it is more highly difficult.
Powder technology synthesis of artificial diamond selected carbon source is squamaceous graphite powder on microscopic appearance, therewith The catalytic powder of mixing is prepared using atomization, and powder shape is subsphaeroidal or drops mostly, and conjunction is mixed in the two During Cheng Zhu, subsphaeroidal particle and squamaceous graphite can not completely attach to, in pressing process consistency it is not high and Easily layering, therefore, adequately must be mixed and be granulated before preparing diamond synthesizing column during mixed material transportation, Process is more complicated.
Invention content
The present invention considers to overcome the drawbacks described above of the prior art from PM technique and applications of diamond, for The sclay texture of graphite particle proposes a kind of sheet-like morphology NiMnFeB systems catalyst for being used to synthesize self-sharpening boric diamond Powder and preparation method, due to sheet-like morphology catalytic powder can with flaky graphite good contact, increase contact area and It is not easy to be layered after mixing, column is synthesized applied to preparing, can further play the advantage of powder catalyst, synthesis mass, yield With the better boracic diamond of using effect.
The method for preparing boric diamond catalyst at present is generally atomization, and prepared catalytic powder is mostly irregular Drops, predominantly FeNiBC catalyst, the diamond of synthesis is mostly boracic single-crystal diamond.One of the object of the invention is to provide one Kind can synthesize the sheet-like morphology catalytic powder of self-sharpening polycrystalline boric diamond, and it is a further object of the present invention to provide one kind The method that above-mentioned catalytic powder is prepared with crush method is got rid of using rapid cooling, it is also another object of the present invention to provide above-mentioned catalytic powders Application.
One of to achieve the above object, the technical solution adopted by the present invention is as follows:
A kind of boric diamond synthesis catalytic powder, the composition of the powder is Ni1-x-y-zMnxFeyBz, wherein 40≤x ≤ 45,4.9≤y≤5.88,0.1≤z≤0.12;The catalytic powder is sheet-like morphology, and granularity is less than or equal to 100 mesh.
Further, as z=0.1, y=4.9.
Further, x=40 or x=45.
Further, as z=0.12, y=5.88.
Further, x=42.
To achieve the above object two, the technical solution adopted by the present invention is as follows:
A kind of preparation method of above-mentioned boric diamond synthesis catalytic powder, the preparation method include the following steps:
S1:The ferro-boron and carbon granules that selection pure nickel, pure manganese, boracic are 2% are raw material, and the addition of wherein carbon granules is mainly It as deoxidier, and forms reactant in melting and vapors away, raw material proportioning is:Ni:40~68%, Mn:30~54%, FeB Alloy:2~6%, C:0.05~0.3%;
S2:The raw material is placed in intermediate frequency (IF) smelting in vacuum melting room, and, into aluminium alloy, vacuum degree is 5 × 10-2Pa;
S3:Aluminium alloy is poured into and is previously heated in 700 DEG C -800 DEG C of tundish, the leakage hole stream divided into through tundish Under, through rotating speed alloy thin band of the thickness less than 50 μm is got rid of into for more than 25 meter per seconds high-speed rotating cooling copper roller;
S4:Under inert atmosphere protection, brittle heat treatment is carried out to alloy thin band, is then crushed, is prepared into 100 mesh With thin powder, screening is for use.
Further, the raw material proportioning is Ni:50~65%, Mn:40~54%, FeB alloy for 4~6%, 0.1~ 0.2% C.
To achieve the above object three, the technical solution adopted by the present invention is as follows:
A kind of boric diamond synthesis catalytic powder is synthetically prepared the application in polycrystalline boric diamond in preparation, described For the carbon source used in for crystalline flake graphite, the ratio of the catalytic powder and the crystalline flake graphite is (3~4):(6~7).
It is preferred that the catalytic powder and the ratio of the crystalline flake graphite are 4:6.
The present invention has the advantages that:
The granularity of sheet-like morphology catalytic powder prepared by the present invention is less than 100 mesh, and recovery rate is high, with graphite powder contact area Greatly, high catalytic efficiency can reduce synthesis pressure, improve the yield of synthesis boric diamond;Catalyst powder production using the present invention Diamond oxidation resistance temperature increase, can reach 900 DEG C -950 DEG C (common diamond oxidation resistance temperature be 650 DEG C~850 ℃);The self-sharpening of diamond is good, and wearability improves, the essence especially suitable for hard alloy cutter, composite sheet, jewel, ceramics etc. Close polishing, grinding use, and improve processing efficiency, reduce production cost;Catalytic powder prepared by the present invention is closed in advance completely Aurification ensure that each element consistence of composition in catalytic powder, so as to ensure that the equal of boron content in the diamond synthesized Even property.In addition, the good contact of catalyst powder and graphite powder, can reduce synthesis pressure and improve the per unit area yield of diamond.
Description of the drawings
By reading the detailed description of hereafter preferred embodiment, it is various other the advantages of and benefit it is common for this field Technical staff will become clear.Attached drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention Limitation.And throughout the drawings, the same reference numbers will be used to refer to the same parts.In the accompanying drawings:
Fig. 1 is the pattern photo that the embodiment of the present invention 1 gets rid of the NiMnFeB strips prepared with method using rapid cooling;
Fig. 2 is that the embodiment of the present invention 1 gets rid of after the NiMnFeB strips prepared with method crush the tactile of pattern in the form of sheets using rapid cooling The stereoscan photograph of matchmaker's powder;
Fig. 3 is the pattern photo of self-sharpening boric diamond synthesized using the catalytic powder of the embodiment of the present invention 1.
Specific embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although this public affairs is shown in attached drawing The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here The mode of applying is limited.It is to be able to be best understood from the disclosure, and can be by this public affairs on the contrary, providing these embodiments The range opened completely is communicated to those skilled in the art.
Embodiment 1
Ni50Mn45Fe4.9B0.1Powder and preparation method thereof:
The raw material proportioning used for:Ni block 1000g, manganese piece 900g, FeB (boracic 2%) block 100g, carbon granules 2g.
Preparation method:The small size vacuum melt-spun equipment of 2 kg capacities is selected, the raw material of above-mentioned weight is placed in intermediate frequency Melting is vacuumized in induction furnace, vacuum degree is 5 × 10-2More than Pa, the aluminium alloy melted, which pours into, is previously heated to 700-800 DEG C Tundish in, aluminium alloy is flowed down by the leakage hole that tundish is divided into, the alloy fluid column flowed down flow to it is high-speed rotating cooling copper roller On, it is rapidly cooled and solidifies and get rid of into strip, by adjusting cooling 25 meter per second of copper roller rotating speed, it is thin less than 50 μm to obtain thickness Band, the strip pattern being prepared are as shown in Figure 1;Brittle heat treatment is carried out after collection under inert atmosphere protection, is broken after cooling It is broken, then 100 mesh screens of obtained powder are sieved, screenings is obtained Ni50Mn45Fe4.9B0.1Slice catalyst powder End, stereoscan photograph are as shown in Figure 2.
Embodiment 2
Ni55Mn40Fe4.9B0.1Powder and preparation method thereof:
The raw material proportioning used for:Purity is more than 99.9%Ni blocks 1100g, manganese piece 800g, FeB (boracic 2%) block 100g, Carbon granules 2g.
Preparation method:For Preparation equipment with embodiment 1, melting vacuum degree is 5 × 10-2More than Pa, the aluminium alloy melted fall Enter to be previously heated in 700-800 DEG C of tundish, aluminium alloy is flowed down by the leakage hole that tundish is divided into, adjustment cooling copper roller rotating speed 30 meter per seconds obtain the strip that thickness is less than 40 μm;Brittle heat treatment is carried out after collection under inert atmosphere protection, is broken after cooling It is broken, then 100 mesh screens of obtained powder are sieved, screenings is obtained Ni55Mn40Fe4.9B0.1Slice catalyst powder End.
Embodiment 3
Ni52Mn42Fe5.88B0.12Powder and preparation method thereof:
The composition of raw materials used for:Purity is more than 99.9%Ni blocks 1040g, manganese piece 840g, FeB (boracic 2%) block 120g, Carbon granules 2g.
Preparation method:For Preparation equipment with embodiment 1, melting vacuum degree is 5 × 10-2More than Pa, the aluminium alloy melted fall Enter to be previously heated in 700-800 DEG C of tundish, aluminium alloy is flowed down by the leakage hole that tundish is divided into, adjustment cooling copper roller rotating speed 40 meter per seconds obtain the strip that thickness is less than 30 μm;Brittle heat treatment is carried out after collection under inert atmosphere protection, is broken after cooling It is broken, then 100 mesh screens of obtained powder are sieved, screenings is obtained Ni52Mn42Fe5.88B0.12Slice catalyst powder End.
Embodiment 4
Using the Ni of embodiment 150Mn45Fe4.9B0.1Powder prepares polycrystalline diamond as catalyst.
By Ni50Mn45Fe4.9B0.1Catalytic powder:Graphite is 4:6 ratio, by catalytic powder with graphite powder after mixing The graphite column of certain size is prepared into, boric diamond is then synthesized by high temperature and high pressure method on cubic hydraulic press.Institute The boracic polycrystalline diamond of preparation is as shown in Figure 3.The experimental results showed that:The diamond coloration of synthesis is black, and crystalline form is polycrystalline Shape is coalesced, self-sharpening is fine.When boric diamond is broken into less than 20 microns micro mists, oxidative resistance temperature is than normal Boric diamond does not want 80~100 DEG C high, and wear-resisting property is higher by more than 25% than normal not boric diamond.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, the change or replacement that can be readily occurred in, It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim Subject to enclosing.

Claims (9)

1. a kind of boric diamond synthesis catalytic powder, which is characterized in that the composition of the powder is Ni1-x-y-zMnxFeyBz, Wherein 40≤x≤45,4.9≤y≤5.88,0.1≤z≤0.12;The catalytic powder is sheet-like morphology, and granularity is less than or equal to 100 mesh.
2. boric diamond synthesis catalytic powder as described in claim 1, which is characterized in that as z=0.1, y=4.9.
3. boric diamond synthesis catalytic powder as claimed in claim 2, which is characterized in that x=40 or x=45.
4. boric diamond synthesis catalytic powder as described in claim 1, which is characterized in that as z=0.12, y= 5.88。
5. boric diamond synthesis catalytic powder as claimed in claim 4, which is characterized in that x=42.
6. the preparation method of boric diamond synthesis catalytic powder, feature exist described in a kind of claim 1-5 any one In the preparation method includes the following steps:
S1:The ferro-boron and carbon granules that selection pure nickel, pure manganese, boracic are 2% are raw material, and raw material proportioning is:Ni:40~68%, Mn:30~54%, FeB alloy:2~6%, C:0.05~0.3%;
S2:The raw material is placed in intermediate frequency (IF) smelting in vacuum melting room, and, into aluminium alloy, vacuum degree is 5 × 10-2Pa;
S3:Aluminium alloy is poured into and is previously heated in 700 DEG C -800 DEG C of tundish, is flowed down through the leakage hole that tundish is divided into, is passed through Rotating speed is less than 50 μm of alloy thin band for high-speed rotating cooling copper roller centrifugal dryings more than 25 meter per seconds into thickness;
S4:Under inert atmosphere protection, brittle heat treatment is carried out to alloy thin band, is then crushed, is prepared into 100 mesh with thin Powder, screening is for use.
7. the preparation method of boric diamond synthesis catalytic powder as claimed in claim 6, which is characterized in that the raw material It matches as Ni:50~65%, Mn:40~54%, FeB alloy:4~6%, C:0.1~0.2%.
8. a kind of boric diamond synthesis catalytic powder as described in claim 1-5 any one is preparing polycrystalline boracic gold Application in hard rock, which is characterized in that the carbon source used in the application is crystalline flake graphite, the catalytic powder and the scale The ratio of graphite is (3~4):(6~7).
9. application as claimed in claim 8, which is characterized in that the catalytic powder is 4 with the ratio of the crystalline flake graphite:6.
CN201711462283.1A 2017-12-28 2017-12-28 A kind of boric diamond synthesis catalytic powder, preparation method and application Withdrawn CN108126706A (en)

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CN104907105A (en) * 2015-05-20 2015-09-16 北京康普锡威科技有限公司 Flaky-morphology catalyst powder used in artificial diamond synthesis, and preparation method thereof
CN105880610A (en) * 2016-04-13 2016-08-24 北京康普锡威科技有限公司 Method for preparing flaky catalyst powder by using rapid-cooling ribbon method
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CN1314488C (en) * 2005-03-21 2007-05-09 山东大学 Catalyst contg. Fe-Ni-B-C used for synthesizing single-crystal of boron-contained diamond and its prepn. method
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CN106111153A (en) * 2016-06-13 2016-11-16 安庆市凯立金刚石科技有限公司 A kind of polycrystalline diamond synthesis catalyst and preparation method thereof
CN106591943A (en) * 2016-12-30 2017-04-26 郑州沃德超硬材料有限公司 Boron-containing diamond and preparation method and application thereof

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Application publication date: 20180608