CN108126704B - Cerium-iron-zirconium composite oxide catalyst, preparation method and application thereof - Google Patents
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Abstract
A cerium-iron-zirconium composite oxide catalyst is a solid solution catalyst consisting of cerium oxide, iron oxide and zirconium oxide, wherein the molar ratio of various metals is as follows: ce: Fe: Zr =1-30:30-70: 30-70%. The invention has the advantages of high catalytic activity, high selectivity, low cost and no pollution.
Description
Technical Field
The invention relates to a cerium-iron-zirconium composite oxide catalyst, a preparation method thereof and application of the catalyst in direct synthesis of dimethyl carbonate from carbon dioxide and methanol.
Background
Dimethyl carbonate (DMC) is an important environmental-friendly green chemical product, can be widely applied to organic synthesis reactions such as carbonylation, methylation, methoxylation, carbonylation and the like, and can also be used as a methylation reagent or a carbonylation reagent instead of virulent phosgene, methyl chloroformate, dimethyl sulfate and the like. In addition, DMC has high oxygen content and high octane number, can greatly increase the gasoline oxygen content value and can be used as a petroleum additive. DMC is also an excellent green solvent, and has wide application prospect in the fields of paint, adhesive, coating and the like. DMC has excellent solubility in lithium salts and low viscosity, and thus, DMC can be used as an electrolyte for lithium batteries.
At present, DMC synthesis methods mainly comprise a phosgene method, a methanol oxidation carbonylation method, an ester exchange method, a urea alcoholysis method and the like. The phosgene process is gradually eliminated due to the extreme toxicity of the raw materials and the corrosiveness of chloride ions. The raw material of methanol oxidation carbonylation contains CO and O simultaneously2There is a potential explosion hazard. Recent research efforts have focused primarily on the transesterification process and the urea alcoholysis process, but both of these processes have certain limitations. The ester exchange method has the prominent weaknesses of two-step reaction, complex separation process, large reactant circulation amount and high operation cost. The reaction conditions of the urea alcoholysis method are harsh and the subsequent separation procedure is complex.
Compared with the traditional synthesis method, the direct synthesis of dimethyl carbonate from carbon dioxide and methanol is a green synthesis method. CO 22Is nontoxic, cheap and rich in CO2The raw materials not only reduce the production cost, but also reduce the greenhouse gas CO2The reaction by-product is only water, so the method has good application prospect. However, the reaction is limited by thermodynamics, so the key to the process is to develop a high efficiency catalyst on the one hand and to add a suitable coupling agent to shift the thermodynamic equilibrium and drive the reaction to the right on the other hand. The catalysts currently under investigation are alkoxylates, basic compounds, supported metal catalysts and metal oxide catalysts. Alkoxy compounds belong to homogeneous catalysts, are easily decomposed and deactivated by generated water in the using process, and tin with high activity easily pollutes the environment. The basic compound needs to be added with an equivalent amount of an alkylating reagent methyl iodide, but the methyl iodide has higher cost and is corrosive. Supported metal catalysts require reduction of the metal and are carried out in a fixed bed reactor. The metal oxide catalyst is mainly ZrO2Mainly, the acid-base group simultaneously existing on the surface of the zirconia can simultaneously activate methanol and CO2However, the surface acidity and alkalinity of the catalyst cannot meet the requirements of the reaction, and the catalyst needs to be modified to improve the catalytic activity.
Disclosure of Invention
The invention aims to provide a cerium-iron-zirconium composite oxide catalyst which has high catalytic activity, high selectivity, low cost and no pollution, and a preparation method and application thereof.
The catalyst of the invention is a solid solution catalyst composed of cerium oxide, iron oxide and zirconium oxide, wherein the molar ratio of various metals is as follows: ce, Fe, Zr 1-30:30-70: 30-70%.
The preparation method of the invention comprises the following steps:
preparing a cerium iron zirconium solid solution catalyst by adopting a sol-gel method: according to the catalyst composition, the preparation concentration is 0.1-1.0 mol.L-1Mixing ferric salt (ferric nitrate or ferric chloride), zirconium salt (zirconium nitrate or zirconium oxychloride or zirconium oxynitrate) and cerium salt (cerium nitrate or cerium sulfate) in ethanol to obtain a mixed solution with a concentration of 0.1-1.0 mol.L-1The citric acid ethanol solution is dripped into the salt solution, wherein the salt ethanol mixed solution: the volume ratio of the citric acid ethanol solution to the citric acid ethanol solution is 1:2-2:1, the mixed solution is stirred at room temperature, the solvent is evaporated to obtain dry gel of cerium, iron and zirconium, the dry gel is dried at 50-120 ℃ to obtain a catalyst precursor, and finally the catalyst precursor is roasted at the temperature of 300-900 ℃ in the air to obtain the cerium, iron and zirconium composite oxide catalyst.
The application of the invention is as follows:
putting the catalyst into a high-pressure reaction kettle, adding methanol and a dehydrating agent, introducing carbon dioxide, heating to a temperature required by the reaction under the condition of stirring to perform a synthetic reaction, and separating the dehydrating agent and the catalyst from a reaction product after the reaction is finished to obtain dimethyl carbonate; wherein the reaction pressure PCO21-15MPa, the reaction temperature is 40-150 ℃, the dosage of the catalyst is 0.5-10 wt% of the methanol, the dosage of the dehydrating agent is 5-200 wt% of the methanol, and the reaction time is 1-24 h.
The dehydrating agent as described above is a physical dehydrating agent or a chemical dehydrating agent.
The physical dehydrating agent is CaCl2Molecular sieves or SiO2(ii) a The chemical dehydrating agent is 2, 2-Dimethoxypropane (DMP), 2-cyanopyridine, Dicyclohexylcarbodiimide (DCC) or acetonitrile.
Compared with the prior art, the invention has the following advantages:
1) the catalyst has simple preparation method, convenient preparation and cheap and easily obtained raw materials.
2) The catalyst has adjustable quantity of medium-strength acid sites and basic sites on the surface, and can be used for CO2In the synthesis of dimethyl carbonate directly by using methanol, the catalytic activity is high (the DMC yield is 0.21-6.4 mmol. gcat)-1)。
3) The catalyst is not lost in the using process, is easy to separate from products, is easy to regenerate and reuse, and has small environmental pollution.
Detailed Description
The preparation and use of the catalysts proposed by the invention are further described below by way of examples.
Example 1
1.20mmol of Fe (NO)3)3·9H2O、2.76mmol ZrOCl2·8H2O、0.4mmol Ce(NO3)3·6H2O was dissolved in 200mL of ethanol, and 10.00mmol of citric acid was dissolved in 100mL of ethanol. An ethanol solution of citric acid was added dropwise to the above salt solution (the volume ratio of the two solutions was 2: 1). Stirring the mixed solution at room temperature, evaporating the solvent to obtain a dry gel of cerium, iron and zirconium, drying at 55 ℃ to obtain a catalyst precursor, and finally roasting the catalyst precursor in the air at 300 ℃ to obtain the 1% Ce-30% Fe-69% Zr solid solution catalyst.
Methanol and dehydrating agent SiO are used as raw materials2Adding into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: methanol content 12g, SiO20.6g, catalyst amount 0.06g, PCO2Reaction at 2MPa and 40 deg.c for 1 hr. Methanol conversion 0.12%, DMC yield 0.23 mmol. gcat-1。
Example 2
Mixing 3.30 mmoleFe (NO)3)3·9H2O、6.40mmolZrOCl2·8H2O、0.30mmolCe2(SO4)3·8H2O was dissolved in 100mL of ethanol, and 40.00mmol of citric acid was dissolved in 200mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 1: 2). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 70 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 400 ℃ to obtain the 3% Ce-33% Fe-64% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: 12g of methanol, 1.2g of molecular sieve, 0.12g of catalyst and PCO2Reaction at 4MPa and 60 deg.c for 4 hr. Methanol conversion 0.23% and DMC yield 0.44 mmol. gcat-1。
Example 3
Mixing 16.20mmol Fe (NO)3)3·9H2O、26.55mmolZr(NO3)4·5H2O、2.25mmolCe2(SO4)3·8H2O was dissolved in 150mL of ethanol, and 15.00mmol of citric acid was dissolved in 150mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 1: 1). Stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 80 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 500 ℃ to obtain the 5% Ce-36% Fe-59% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: the amount of methanol is 12g, CaCl22.4g for catalystAmount 0.36g, PCO26MPa, T80 ℃, and 8 h. Methanol conversion 0.45%, DMC yield 0.84 mmol. gcat-1。
Example 4
21.28mmol Fe (NO)3)3·9H2O、28.20mmolZr(NO3)4·5H2O、3.72mmolCe(NO3)3·6H2O was dissolved in 133mL of ethanol, and 33.40mmol of citric acid was dissolved in 167mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 4: 5). The mixed solution is stirred at room temperature, the solvent is evaporated to obtain dry gel of cerium, iron and zirconium, and the dry gel is dried at 90 ℃ to obtain a catalyst precursor. And finally, roasting the catalyst precursor in the air at 600 ℃ to obtain the 7% Ce-40% Fe-53% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: methanol amount of 12g, DMP3.6g, catalyst amount of 0.60g, PCO2Reaction at 8MPa and 100 deg.c for 12 hr. Methanol conversion 0.67%, DMC yield 1.25 mmol. gcat-1。
Example 5
Mixing 38.70 mmoleFe (NO)3)3·9H2O、42.30mmolZrO(NO3)2、9.00mmolCe(NO3)3·6H2O was dissolved in 180mL of ethanol, and 36.00mmol of citric acid was dissolved in 120mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 3: 2). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 100 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 800 ℃ to obtain the 10% Ce-43% Fe-47% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out the synthetic reaction, and after the reaction is finished, carrying out dehydrating agent and catalyst from the reaction productSeparating to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: methanol amount of 12g, 2-cyanopyridine of 8.4g, catalyst amount of 0.96g, PCO2Reaction at 12MPa and 130 deg.c for 20 hr. Methanol conversion 0.86% and DMC yield 1.61 mmol. gcat-1。
Example 6
45.09 mmoleFe (NO)3)3·9H2O、42.08mmolZrO(NO3)2、13.03mmolCe2(SO4)3·8H2O was dissolved in 167mL of ethanol, and 66.50mmol of citric acid was dissolved in 133mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 5: 4). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 110 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 900 ℃ to obtain the 13% Ce-45% Fe-42% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: 12g of methanol, 24.0g of DCC24.0g of catalyst and 1.20g of PCO2Reaction at 14MPa and 150 deg.c for 24 hr. The methanol conversion was 1.17% and the DMC yield was 2.19 mmol. gcat-1。
Example 7
66.85mmol of FeCl3、46.85mmolZrOCl2·8H2O、20.06mmolCe2(SO4)3·8H2O was dissolved in 191mL of ethanol, and 87.20mmol of citric acid was dissolved in 109mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 7: 4). Stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 120 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in air at 500 ℃ to obtain the 15% Ce-50% Fe-35% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Under stirring conditionsHeating to the temperature required by the reaction for synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: methanol amount of 12g, 2-cyanopyridine of 20.8g, catalyst amount of 0.06g, PCO2Reaction at 10MPa and 110 deg.c for 16 hr. The methanol conversion was 2.88% and the DMC yield was 5.40 mmol. gcat-1。
Example 8
63.60mmol of FeCl3、36.00mmolZrOCl2·8H2O、20.40mmolCe(NO3)3·6H2O was dissolved in 150mL of ethanol, and 20.40mmol of citric acid was dissolved in 150mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 1: 1). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 60 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 300 ℃ to obtain the 17% Ce-53% Fe-30% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: 12g of methanol, 2.4g of molecular sieve, 0.10g of catalyst and PCO2Reaction at 5MPa and 80 deg.c for 10 hr. Methanol conversion 0.36%, DMC yield 0.19 mmol. gcat-1。
Example 9
32.40mmol of FeCl3、54.00mmolZr(NO3)4·5H2O、21.60mmolCe(NO3)3·6H2O was dissolved in 120mL of ethanol, and 162.00mmol of citric acid was dissolved in 180mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 2: 3). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 75 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 400 ℃ to obtain the 20% Ce-30% Fe-50% Zr solid solution catalyst. Will be provided withAdding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: 12g of methanol, 6.0g of DCC, 0.08g of catalyst and PCO2Reaction at 8MPa and 90 deg.c for 8 hr. Methanol conversion 0.49% and DMC yield 0.92 mmol. gcat-1。
Example 10
49.05mmol FeCl3、32.70mmolZr(NO3)2·5H2O、27.25mmolCe2(SO4)3·8H2O was dissolved in 109mL of ethanol, and 115.00mmol of citric acid was dissolved in 191mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 4: 7). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 100 ℃ to obtain the catalyst precursor. And finally, roasting the catalyst precursor in the air at 500 ℃ to obtain the 25% Ce-45% Fe-30% Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: methanol amount 12g, acetonitrile 8.4g, catalyst amount 0.5g, PCO2Reaction at 12MPa and 130 deg.c for 16 hr. Methanol conversion 0.70%, DMC yield 1.31 mmol. gcat-1。
Example 11
Adding 7.40mmol of FeCl3、6.80mmolZrO(NO3)2、5.80mmolCe(NO3)3·6H2O was dissolved in 200mL of ethanol, and 100mmol of citric acid was dissolved in 100mL of ethanol. The citric acid ethanol solution is added into the salt solution dropwise (the volume ratio of the two solutions is 2: 1). And stirring the mixed solution at room temperature, evaporating the solvent to obtain dry gel of cerium, iron and zirconium, and drying at 110 ℃ to obtain the catalyst precursor. Finally the catalyst is put in front ofAnd roasting the precursor at 900 ℃ in the air to obtain the 29 percent Ce-37 percent Fe-34 percent Zr solid solution catalyst. Adding the raw materials and a dehydrating agent into a batch type reaction kettle, and filling CO2Heating to the temperature required by the reaction under the condition of stirring to carry out synthesis reaction, and separating the dehydrating agent and the catalyst from the reaction product after the reaction is finished to obtain the dimethyl carbonate. Methanol and CO2Conditions for direct synthesis of DMC were: methanol content 12g, SiO21.2g, catalyst amount 1.00g, PCO2Reaction at 10MPa and 110 deg.c for 20 hr. Methanol conversion 0.15%, DMC yield 0.29 mmol. gcat-1。
Claims (7)
1. The cerium-iron-zirconium composite oxide catalyst is characterized in that the catalyst is a solid solution catalyst consisting of cerium oxide, iron oxide and zirconium oxide, wherein the molar ratio of various metals is as follows: ce: Fe: Zr =1-30:30-70: 30-70%.
2. The method of claim 1, wherein the method comprises the steps of:
preparing a cerium iron zirconium solid solution catalyst by adopting a sol-gel method: according to the catalyst composition, the preparation concentration is 0.1-1.0 mol.L-1The mixed solution of ferric salt, zirconium salt and cerium salt is prepared by mixing the solution with concentration of 0.1-1.0 mol.L-1The citric acid ethanol solution is dripped into the salt ethanol mixed solution, wherein the salt ethanol mixed solution: the volume ratio of the citric acid ethanol solution is 1:2-2:1, the mixed solution is stirred at room temperature, the solvent is evaporated to obtain dry gel of cerium, iron and zirconium, the dry gel is dried at 50-120 ℃ to obtain a catalyst precursor, and finally the catalyst precursor is roasted at the temperature of 300-900 ℃ in the air to obtain the cerium, iron and zirconium composite oxide catalyst.
3. The method of claim 2, wherein the iron salt is ferric nitrate or ferric chloride, the zirconium salt is zirconium nitrate, zirconium oxychloride or zirconium oxynitrate, and the cerium salt is cerium nitrate or cerium sulfate.
4. The use of a cerium-iron-zirconium composite oxide catalyst according to claim 1, comprising the steps of:
putting the catalyst into a high-pressure reaction kettle, adding methanol and a dehydrating agent, introducing carbon dioxide, heating to a temperature required by the reaction under the condition of stirring to perform a synthetic reaction, and separating the dehydrating agent and the catalyst from a reaction product after the reaction is finished to obtain dimethyl carbonate; wherein the reaction pressure PCO21-15MPa, the reaction temperature is 40-150 ℃, the dosage of the catalyst is 0.5-10 wt% of the methanol, the dosage of the dehydrating agent is 5-200 wt% of the methanol, and the reaction time is 1-24 h.
5. The use of the cerium-iron-zirconium composite oxide catalyst according to claim 4, wherein the dehydrating agent is a physical dehydrating agent or a chemical dehydrating agent.
6. The use of a cerium-iron-zirconium composite oxide catalyst as claimed in claim 5, wherein the physical dehydrating agent is CaCl2Molecular sieves or SiO2。
7. The use of a cerium-iron-zirconium mixed oxide catalyst as claimed in claim 5, wherein the chemical dehydrating agent is 2, 2-dimethoxypropane, 2-cyanopyridine, dicyclohexylcarbodiimide or acetonitrile.
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"CexZr(1-x)O2(0≤x≤1)催化CO2和CH3OH直接合成碳酸二甲酯研究";张增庆;《中国优秀硕士学位论文全文数据库工程科技I辑》;20140915;B016-26 * |
"Direct synthesis of dimethyl carbonate from methanol and carbon dioxide over transition metal oxide/Ce0.6Zr0.4O2 catalysts: Effect of acidity and basicity of the catalysts";Hye Jin Lee et al.;《Korean Journal of Chemical Engineering》;20111114;第29卷(第3期);第317-322页 * |
The proportion of Ce4+ in surface of CexZr1-xO2 catalysts: The key parameter for direct carboxylation of methanol to dimethyl carbonate;Hui Liu et al.;《Journal of CO2 Utilization》;20161122;第17卷;第43-49页 * |
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