CN108124436A - Powder sintered 3D printing system and its confession powder method - Google Patents

Powder sintered 3D printing system and its confession powder method Download PDF

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Publication number
CN108124436A
CN108124436A CN201780000942.1A CN201780000942A CN108124436A CN 108124436 A CN108124436 A CN 108124436A CN 201780000942 A CN201780000942 A CN 201780000942A CN 108124436 A CN108124436 A CN 108124436A
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CN
China
Prior art keywords
powder
layer
material cylinder
printing system
sectional area
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Granted
Application number
CN201780000942.1A
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Chinese (zh)
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CN108124436B (en
Inventor
周宏志
梁银生
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Z RAPID TECHNOLOGIES Co Ltd
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Z RAPID TECHNOLOGIES Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/70Recycling
    • B22F10/73Recycling of powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/30Platforms or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/50Means for feeding of material, e.g. heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/60Planarisation devices; Compression devices
    • B22F12/63Rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)

Abstract

This application discloses a kind of powder sintered 3D printing system and supply powder method, the system includes the forming worktable that can move up and down, powdering disk roller and is divided into the confession material cylinder of the forming worktable both sides and rewinding cylinder, the powdering disk roller is displaced into described between material cylinder and rewinding cylinder, after one layer of powdering and sintering is completed, the forming worktable declines one layer of depth of section, it is corresponding to the demand of powder with formed product for powder amount for material cylinder during formed product.The present invention for powder amount with the variation of shaped article sectional area adaptive change, can realize the accurate supply of powder, avoid the waste of powder, substantially reduce cost.

Description

Powder sintered 3D printing system and its confession powder method
Technical field
The application belongs to 3D printing technique field, more particularly to a kind of powder sintered 3D printing system and its supplies powder side Method, the system are applied to powder sintered, which can be single metal powder, or molding powder, ceramics with it is cohesive The mixed powder or metal of agent and the mixed powder of binding agent.
Background technology
Selective laser sintering rapid forming system is STS files first by CAD 3D model conversation, according to certain Thickness is cut into slices, the cross section profile cut into slices.Then control laser beam is scanned the powder of model solid section, makes Powder particles fuse and it is adhered to one another, progressively obtain the profile of this layer.After completing one layer of scanning, forming worktable declines one layer Depth of section, then next layer of powdering and sintering are carried out, finally sinter three-dimensional objects into.
Problem existing in the prior art includes at least:For powder steel it is each be fixed, identical, and the section of product for powder amount It is to change mostly, that is, every layer of reality is different to the demand of powder, due to being high temperature sintering, once powder is being supplied to complete Afterwards, extra powder can not recycle use, cause to waste.
The content of the invention
It is an object of the invention to provide a kind of powder sintered 3D printing system and its powder method is supplied, to overcome the prior art In deficiency.
To achieve the above object, the present invention provides following technical solution:
The embodiment of the present application discloses a kind of powder sintered 3D printing system, including can move up and down forming worktable, powdering Disk roller and the confession material cylinder of the forming worktable both sides and rewinding cylinder are divided into, the powdering disk roller is displaced into described for material cylinder Between rewinding cylinder, after one layer of powdering and sintering is completed, the forming worktable declines one layer of depth of section, in product It is corresponding to the demand of powder with formed product for powder amount for material cylinder in forming process.
Preferably, in above-mentioned powder sintered 3D printing system, it is described for every layer of material cylinder for powder amount with every layer into The sectional area size of type and synchronously increase or reduce.
Preferably, in above-mentioned powder sintered 3D printing system, using n-layer as a unit, wherein n >=2, every It is identical for powder amount for material cylinder in a unit.
Preferably, in above-mentioned powder sintered 3D printing system, certain value a is set, is become in the sectional area of formed product In change trend, the difference d of maximum and minimum value for sectional area during same tendency, if meeting d≤a, this is walked It is identical for powder amount for every layer of material cylinder during gesture.
Preferably, in above-mentioned powder sintered 3D printing system, if d > a, during the tendency of the sectional area, Meet one of following conditions for powder amount:
(1), synchronously being increased or reduced with the sectional area size of every formable layer for powder amount for every layer of material cylinder;
(2), using n-layer as a unit, wherein n >=2, it is identical for powder amount for material cylinder in each unit.
Preferably, in above-mentioned powder sintered 3D printing system, depth of section that the forming worktable declines every time It is identical.
Powder method is supplied disclosed herein as well is a kind of powder sintered 3D printing system, during formed product, feed Cylinder it is corresponding to the demand of powder with formed product for powder amount.
Preferably, it is above-mentioned for powder method in, it is described for every layer of material cylinder for powder amount with the sectional area of every formable layer Size and synchronously increase or reduce.
Preferably, it is above-mentioned for powder method in, using n-layer as a unit, wherein n >=2, in each unit, It is identical for powder amount for material cylinder.
Preferably, supplied in above-mentioned in powder method, set certain value a, it is right in the sectional area variation tendency of formed product The difference d of the maximum of sectional area and minimum value during same tendency if meeting d≤a, is fed during the tendency Every layer of cylinder supplies powder amount identical.
Preferably, supply in powder method in above-mentioned, if d > a, during the tendency of the sectional area, meet for powder amount One of following conditions:
(1), synchronously being increased or reduced with the sectional area size of every formable layer for powder amount for every layer of material cylinder;
(2), using n-layer as a unit, wherein n >=2, it is identical for powder amount for material cylinder in each unit.
Compared with prior art, the advantage of the invention is that:The present invention for powder amount with the change of shaped article sectional area Change and adaptive change, can realize the accurate supply of powder, avoid the waste of powder, substantially reduce cost.
Description of the drawings
It in order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to embodiment or existing There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments described in application, for those of ordinary skill in the art, without creative efforts, It can also be obtained according to these attached drawings other attached drawings.
Fig. 1 show the principle schematic of powder sintered 3D printing system in the specific embodiment of the invention;
Fig. 2 show the change curve accumulated in first embodiment of the invention for powder amount with contoured cross-section;
Fig. 3 show the change curve accumulated in second embodiment of the invention for powder amount with contoured cross-section;
Fig. 4 show the change curve accumulated in third embodiment of the invention for powder amount with contoured cross-section.
Specific embodiment
By that the present invention should will be more fully appreciated together with the detailed description below that institute's accompanying drawings are read.Herein The middle specific embodiment for disclosing the present invention;However, it should be understood that revealed embodiment only has the exemplary of the present invention, the present invention It can embody in a variety of manners.Therefore, specific function details disclosed herein is not interpreted as limiting, but only It is construed to the basis of claims and is construed to teach those skilled in the art in fact any appropriate detailed Representative basis using the present invention in different ways in embodiment.
With reference to shown in Fig. 1, powder sintered 3D printing system, including horizontal work top 1, the shaping that can move up and down Workbench 5, powdering disk roller 6 and the confession material cylinder 4 of 5 both sides of forming worktable and rewinding cylinder 3 are divided into, powdering disk roller 6 is displaced into For between material cylinder 4 and rewinding cylinder 3, after one layer of powdering and sintering is completed, forming worktable 5 declines one layer of depth of section.
It is corresponding to the demand of powder with formed product for powder amount for material cylinder 4 during formed product.
During formed product, due to the variation of sectional area, cause different layers different to the demand of powder, in order to save The use of powder can carry out the supply of powder corresponding feed for material cylinder with every layer of demand to powder, the correspondence at this, It is that confession under directions powder amount increases as demand increases, and is reduced as demand reduces.
In one embodiment, material cylinder is provided with driving device, which can move up and down that powder is promoted to go out Cylinder, by the displacement moved up and down to control the quantity of every layer of discharging, driving device is controlled by microcontroller, and microcontroller is to be formed Product carry out three-dimensional modeling, and the pre-stored data per formable layer, pass through the thickness to every layer of powder(Thickness can be preset)、 And the sectional area of this layer can accurately calculate demand of this layer to powder, and the demand then is corresponded to driving device Displacement.
In one embodiment, driving device can be cylinder, for control accuracy, or motor and feed screw nut's Combination.
In the technical solution, forming worktable is arranged in moulding cylinder 2, and bottom is connected with power set.Power set It can be cylinder, or the combination of motor and feed screw nut.
With reference to shown in Fig. 2, in the first embodiment, for every layer of material cylinder for powder amount with the sectional area size of every formable layer And it synchronously increases or reduces.
In the technical solution, each layer for powder amount is required to change the changes in demand of powder with this layer, specifically Ground when demand is big, needs to increase supply on demand for powder amount;When demand is few, need to reduce confession on demand for powder amount Should, it avoids wasting.
In this case, for powder amount simply as demand synchronously changes, and and it is non-required how many and accurately provide how much, it is actual In operating process, supply generally can be larger than demand, and the amount beyond part can be a fixed value of setting, It is exactly that each layer of confession is seasonable, supplies the amounts of certain values more, ensures the needs of sinter molding.
With reference to shown in Fig. 3, in a second embodiment, using n-layer(Positive integer)As a unit, wherein n >=2, every It is identical for powder amount for material cylinder in a unit.
In the technical solution, during formed product, molding number of plies quantity is often very big, is needed between adjacent two layers The difference of powder amount is wanted almost to can be ignored, therefore considers the interim difference for supplying powder.
With reference to shown in Fig. 4, in the third embodiment, certain value a can be set(Sectional area), in the sectional area of formed product In variation tendency, the difference d of maximum and minimum value for sectional area during same tendency, should if meeting d≤a It is identical for powder amount for every layer of material cylinder during tendency.
Same tendency at this refers to the process of ascendant trend or the process of downward trend.
In the technical solution, it also is contemplated that be during formed product, if the sectional area of fruit product is in certain layer Its variation is little between number quantity, then every layer can be kept in the excursion identical to supply powder amount.
If d > a, during the tendency of the sectional area, meet one of following conditions for powder amount:
(1), for every layer of material cylinder for powder amount and the proportional relation of sectional area of the formable layer(Embodiment one);
(2), using n-layer as a unit, wherein n >=2, it is identical for powder amount for material cylinder in each unit(Embodiment Two).
In one embodiment, the depth of section that forming worktable declines every time is identical.
In conclusion the present invention for powder amount with the variation of shaped article sectional area adaptive change, can realize The accurate supply of powder, avoids the waste of powder, substantially reduces cost.
Each aspect of the present invention, embodiment, feature and example should be regarded as in all respects to be illustrative and be not intended to limit The system present invention, the scope of the present invention are only defined by tbe claims.Without departing substantially from the spirit and scope of the present invention advocated In the case of, it will be apparent to those skilled in the art that other embodiments, modification and use.
The use of title and chapters and sections is not intended to limit the present invention in this application;Each chapters and sections can be applied to the present invention Any aspect, embodiment or feature.
Present application in the whole text in, in place of composition being described as have, contain or comprise specific component or will Process description is to have, contain or comprise particular procedure step part, it is contemplated that the composition of teachings of this disclosure is also substantially by institute Narration component composition is made of described component, and the process of teachings of this disclosure is also substantially made of described process steps Or it is made of described process steps group.
In this application, by element or component be known as being contained in and/or selected from described element or the component list it Place, it should be appreciated that the element or component can by described any one of element or component and may be selected from by described element or The group of the two in component or both composition described above.Furthermore, it is to be understood that in the spirit and scope without departing substantially from teachings of this disclosure In the case of, the element and/or feature of composition described herein, equipment or method can combine in various ways regardless of It clearly states herein or implies explanation.
Unless otherwise specific statement, otherwise the use of term "comprising", " having " it is generally understood that be open and not It is restrictive.
Unless otherwise specific statement, otherwise the use of odd number herein includes plural (and vice versa).In addition, unless Context provides expressly otherwise, otherwise singulative " one " and " described " includes plural form.In addition, make in term " about " The part before magnitude, unless otherwise specific statement, otherwise teachings of this disclosure further includes particular magnitude in itself.
It is to be understood that the order of each step or the order of execution specific action are not particularly significant, as long as teachings of this disclosure is protected It holds operable.In addition, two or more steps or action can be carried out at the same time.
It is to be understood that each figure and explanation of the present invention are simplified to illustrate with being clearly understood that related member to the present invention Part, and eliminate other elements for clarity purpose.However, those skilled in the art will realize that these and other is first Part can be desirable.However, since this class component is it is well known that and since it does not promote to the present invention's in this technology It is best understood from, therefore the discussion to this class component is not provided herein.It will be appreciated that each figure is in order at diagram illustrating property purpose and is in Now and not as structural pattern.Institute's omissions of detail and modification or alternate embodiment are in the range of those skilled in the art.
It can be appreciated that in certain aspects of the present disclosure, single component can be replaced by multiple components and can be replaced by single component Multiple components are changed to provide an element or structure or perform one or several given function.It will not be operated with reality except substituting herein Beyond trampling in place of the particular embodiment of the present invention, this replacement is considered as within the scope of the invention.
Although describing the present invention with reference to an illustrative embodiment, those skilled in the art will appreciate that, it is not carrying on the back Various other changes can be made in the case of from spirit and scope of the present invention, is omitted and/or is added and substantial equivalents can be used Substitute the element of the embodiment.In addition, many modifications can be made in the case of without departing substantially from the scope of the present invention so that specific Situation or material adapt to teachings of the present invention.Therefore, it is not to restrict the invention to perform the institute of the present invention herein Specific embodiment is disclosed, and being intended to makes the present invention will be comprising all implementations fallen within the scope of the appended claims Example.In addition, except non-specific statement, otherwise any use of first, second grade of term does not indicate that any order or importance, but An element and another element are distinguished using term first, second etc..

Claims (11)

1. a kind of powder sintered 3D printing system, including can move up and down forming worktable, powdering disk roller and be divided into The confession material cylinder of the forming worktable both sides and rewinding cylinder, the powdering disk roller are displaced between the confession material cylinder and rewinding cylinder, After one layer of powdering and sintering is completed, the forming worktable declines one layer of depth of section, which is characterized in that product into It is corresponding to the demand of powder with formed product for powder amount for material cylinder during type.
2. powder sintered 3D printing system according to claim 1, it is characterised in that:It is described to supply powder amount for every layer of material cylinder It is synchronously increased or reduced with the sectional area size of every formable layer.
3. powder sintered 3D printing system according to claim 1, it is characterised in that:Using n-layer as a unit, Middle n >=2, it is identical for powder amount for material cylinder in each unit.
4. powder sintered 3D printing system according to claim 1, it is characterised in that:Certain value a is set, in formed product Sectional area variation tendency in, the difference d of maximum and minimum value for sectional area during same tendency, if meeting d ≤ a is then identical for powder amount for every layer of material cylinder during the tendency.
5. powder sintered 3D printing system according to claim 4, it is characterised in that:If d > a, in the sectional area During tendency, meet one of following conditions for powder amount:
(1), synchronously being increased or reduced with the sectional area size of every formable layer for powder amount for every layer of material cylinder;
(2), using n-layer as a unit, wherein n >=2, it is identical for powder amount for material cylinder in each unit.
6. powder sintered 3D printing system according to claim 1, it is characterised in that:The forming worktable declines every time Depth of section it is identical.
7. a kind of powder sintered 3D printing system supplies powder method, it is characterised in that:During formed product, for the confession of material cylinder Powder amount is corresponding to the demand of powder with formed product.
8. powder sintered 3D printing system according to claim 7 supplies powder method, it is characterised in that:For every layer of material cylinder It is synchronously increased or reduced with the sectional area size of every formable layer for powder amount.
9. powder sintered 3D printing system according to claim 7 supplies powder method, it is characterised in that:Using n-layer conduct One unit, wherein n >=2 are identical for powder amount for material cylinder in each unit.
10. powder sintered 3D printing system according to claim 7 supplies powder method, it is characterised in that:Set certain value A, in the sectional area variation tendency of formed product, for the maximum of sectional area during same tendency and the difference of minimum value D is identical for powder amount for every layer of material cylinder during the tendency if meeting d≤a.
11. powder sintered 3D printing system according to claim 10 supplies powder method, it is characterised in that:If d > a, During the tendency of the sectional area, meet one of following conditions for powder amount:
(1), synchronously being increased or reduced with the sectional area size of every formable layer for powder amount for every layer of material cylinder;
(2), using n-layer as a unit, wherein n >=2, it is identical for powder amount for material cylinder in each unit.
CN201780000942.1A 2017-08-04 2017-08-04 Powder sintering 3D printing system and powder supply method thereof Active CN108124436B (en)

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CN113399664A (en) * 2020-03-16 2021-09-17 大族激光科技产业集团股份有限公司 Printing method and device for powder spreading type 3D printing device
CN115070064A (en) * 2022-06-30 2022-09-20 季华实验室 Powder supply amount calculation method and device, metal 3D printer and storage medium

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CN109130192A (en) * 2018-09-10 2019-01-04 湖南华曙高科技有限责任公司 3D printing powder supply amount determines method, apparatus, computer equipment and storage medium
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