CN108122647A - A kind of super-thin oxidation resisting copper braided wire and its manufacturing method - Google Patents
A kind of super-thin oxidation resisting copper braided wire and its manufacturing method Download PDFInfo
- Publication number
- CN108122647A CN108122647A CN201711360920.4A CN201711360920A CN108122647A CN 108122647 A CN108122647 A CN 108122647A CN 201711360920 A CN201711360920 A CN 201711360920A CN 108122647 A CN108122647 A CN 108122647A
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- copper
- wire
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- braiding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/12—Braided wires or the like
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention discloses a kind of super-thin oxidation resisting copper braided wire and its manufacturing method, the manufacturing step includes：Instrument, measurer are put on the table, and check measurer whether to zero；It checks whether equipment is normal, if any abnormal, reports that maintenance personal places under repair immediately；Semi-finished product are got out by the production schedule, and checks semi-finished product whether experience is qualified and in accordance with technological requirement, and by qualified semi-finished product on pay off rack, and mix up tension；Gear is hung up properly by the lay of braiding of technological requirement, conducting wire mold is chosen by technological requirement；By the number of share of stock of technological requirement by the copper wire of braiding on weaving spindle, and by spindle successively on the braider.The super-thin oxidation resisting copper braided wire and its manufacturing method, braid shielded fade performance and interference free performance are stronger, it mutually closes and involves between braiding monofilament, contact is good, resistance is small, conductivity, adjusting device installation error are improved, while plays (damping) work compensating action, facilitate the effects that experiment and overhaul of the equipments.
Description
Technical field
The present invention relates to litzendraht wire manufacturing equipment technical fields, are specially a kind of super-thin oxidation resisting copper braided wire and its manufacture
Method.
Background technology
Copper braid over braid is flexible coupling and female big row is attachment device between whole transformer and rectifier cabinet, is mainly used in electrolysis
Aluminium manufacturer, the industries such as non-ferrous metal, carbon element of graphite, chemical industry metallurgical.It is opened for high-power transformer and rectifier cabinet, rectifier cabinet and isolation knife
The connection between connection and busbar between pass.Traditional copper litz wire shielding attenuation performance and interference free performance are weaker, and
Resistance is larger to be unfavorable for electrical conduction.
The content of the invention
It is an object of the invention to provide a kind of super-thin oxidation resisting copper braided wire and its manufacturing method, to solve existing skill
Art defect and the requirement of inaccessiable technology.
To achieve the above object, the present invention provides following technical solution：A kind of super-thin oxidation resisting copper braided wire and its manufacture
Method, the manufacturing step include：Instrument, measurer are put on the table, and check measurer whether to zero；Whether check equipment
Normally, if any abnormal, report that maintenance personal places under repair immediately；Semi-finished product are got out by the production schedule, and check semi-finished product
Whether experience is qualified and in accordance with technological requirement, and by qualified semi-finished product on pay off rack, and mix up tension；By technological requirement
Lay of braiding hang up properly gear, choose conducting wire mold by technological requirement；By the number of share of stock of technological requirement by the copper wire of braiding up to volume
It knits on spindle, and spindle is placed into tension adjustment weight on braider, and according to the size of braiding copper wire and number of share of stock successively,
Before per share braiding copper wire is pulled to wire module through threading hole, tension weight and broken string clamp successively；Take-up reel is got out on request,
Check whether drum is intact, and by take-up reel on take-up stand；Dragline lead is enclosed through traction wheel around 3~4, by the one of draught line
End is fixed on take-up reel, the other end is pulled to before wire module, copper wire is woven；It is tin plating to finished product copper woven bag.
Preferably, copper wire uses 0.05mm diameters in the copper litz wire, and product pliability and anti-folding degree increase substantially,
The dc resistivity of tin plating copper litz wire is not more than 0.0193 Ω mm at 20 DEG C2, tin plating copper litz wire is with anti-oxidation work(
Energy.
Preferably, it is to utilize by ultrasonic bonding, ultrasonic wave metal welding between the copper litz wire and strand copper wire
High-frequency vibration ripple is transferred to the metal surface of two need welding, in the case of pressurization, make two metal surface phase mutual friction and
Form the fusion between molecular layer, the advantage is that quick, energy saving, fusion intensity height, good conductivity, no-spark, close to cold conditions
Processing.
Preferably, the braid over braid is to be divided into plain weave, twill, satin weave and miscellaneous line by weaving method；Yarn is through winder, quilling
It after forming weft pipe, is inserted on the fixation toothholder of braider, pirn is moved along the revolution of 8-shaped track, mutual with traction yarn
It is cross-woven, the usual number of spindles of copper braid over braid is even number, is made into belt as tubulose, and number of spindles is odd number, and the belt being made into is flat sheet.
Preferably, it is described as follows to copper woven bag inoxidizability test experience：
Copper oxidizability (%)=A0-(As-Ac)/A0× 100%
A0The absorbance of -1.0ml distilled water+3.0ml liquor potassic permanganates
The absorbance of As -1.0g sample+3.0ml liquor potassic permanganates
The absorbance of Ac -1.0g sample+3.0ml absolute ethyl alcohols
Copper litz wire inoxidizability is stronger, and copper litz wire surface black substance is fewer.
Compared with prior art, beneficial effects of the present invention are as follows：
Braid shielded fade performance and interference free performance are stronger, and mutually pass involves between weaving monofilament, and contact is good, resistance
It is small, conductivity, adjusting device installation error are improved, while plays (damping) work compensating action, facilitate experiment and overhaul of the equipments etc.
Effect.
Specific embodiment
Below in conjunction with the present invention, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that
Described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Based on the implementation in the present invention
Example, those of ordinary skill in the art's all other embodiments obtained without making creative work, belongs to
The scope of protection of the invention.
The present invention provides a kind of technical solution：A kind of super-thin oxidation resisting copper braided wire and its manufacturing method, the manufacture
Step includes：(1) instrument, measurer are put on the table, and checks measurer whether to zero；(2) check whether equipment is normal, such as
Have it is abnormal, immediately report maintenance personal place under repair；(3) semi-finished product are got out by the production schedule, and whether checks semi-finished product
Experience is qualified and in accordance with technological requirement, and by qualified semi-finished product on pay off rack, and mix up tension；(4) technological requirement is pressed
Lay of braiding hang up properly gear, choose conducting wire mold by technological requirement；(5) by technological requirement number of share of stock by the copper wire of braiding up to
On weaving spindle, and spindle is placed into tension adjustment weight on braider, and according to the size of braiding copper wire and number of share of stock successively
Hammer, before per share braiding copper wire is pulled to wire module through threading hole, tension weight and broken string clamp successively；(6) it is ready on request
Take-up reel checks whether drum is intact, and by take-up reel on take-up stand；(7) dragline lead is enclosed through traction wheel around 3~4, will
One end of draught line is fixed on take-up reel, the other end is pulled to before wire module, copper wire is woven；(8) finished product copper is woven
Bag is tin plating.
Copper wire uses 0.05mm diameters in copper litz wire, and product pliability and anti-folding degree increase substantially, tin-coated copper braiding
The dc resistivity of line is not more than 0.0193 Ω mm at 20 DEG C2, tin plating copper litz wire has the function of anti-oxidation.
By ultrasonic bonding between copper litz wire and strand copper wire, ultrasonic wave metal welding is to utilize high-frequency vibration ripple biography
Be delivered to the metal surface of two need welding, in the case of pressurization, make two metal surface phase mutual friction and formed molecular layer it
Between fusion, the advantage is that quick, energy saving, fusion intensity height, good conductivity, no-spark, close to cool grinding.
Braid over braid is to be divided into plain weave, twill, satin weave and miscellaneous line by weaving method；Yarn forms weft pipe through winder, quilling
Afterwards, it is inserted on the fixation toothholder of braider, pirn is moved along the revolution of 8-shaped track, is intersected braiding with traction yarn, copper
The usual number of spindles of braid over braid is even number, is made into belt as tubulose, and number of spindles is odd number, and the belt being made into is flat sheet.
It is as follows to copper woven bag inoxidizability test experience：
Copper oxidizability (%)=A0-(As-Ac)/A0× 100%
A0The absorbance of -1.0ml distilled water+3.0ml liquor potassic permanganates
The absorbance of As -1.0g sample+3.0ml liquor potassic permanganates
The absorbance of Ac -1.0g sample+3.0ml absolute ethyl alcohols
Copper litz wire inoxidizability is stronger, and copper litz wire surface black substance is fewer.
A kind of super-thin oxidation resisting copper braided wire of the present invention and its manufacturing method：It is led 1. wire carrier that core is worn long respectively is pulled to
Before line mould, through wire module, core, braiding copper wire, draught line are connected together, then starts shooting, stops when the end of a thread are pulled to drum
The unqualified part of the end of a thread is cut off, and draught line is pulled out by machine, and qualified the end of a thread is fixed on drum；2. check braiding section
Whether meet the requirements away from, density, whether braiding uniform, whether there is it is loose, scratch etc., confirm it is errorless after can just continue to produce；3.
In start process, weaving quality situation and the winding displacement situation of take-up reel are often observed, a problem that broken string lacks stock such as occurs,
Litzendraht wire must be returned in spindle, braiding of driving again again after repaired.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of super-thin oxidation resisting copper braided wire and its manufacturing method, it is characterised in that：The manufacturing step includes：(1) by work
Whether tool, measurer are put on the table, and check measurer to zero；(2) check whether equipment is normal, if any abnormal, report immediately
Maintenance personal is accused to place under repair；(3) semi-finished product are got out by the production schedule, and checks semi-finished product whether experience is qualified and in accordance with work
Skill requirement, and by qualified semi-finished product on pay off rack, and mix up tension；(4) tooth is hung up properly by the lay of braiding of technological requirement
Wheel, conducting wire mold is chosen by technological requirement；(5) by technological requirement number of share of stock by the copper wire of braiding on weaving spindle, and will
Spindle places tension adjustment weight on braider, and according to the size of braiding copper wire and number of share of stock successively, successively by per share volume
Knit copper wire through threading hole, tension weight and broken string clamp be pulled to wire module before；(6) take-up reel is got out on request, checks drum
It is whether intact, and by take-up reel on take-up stand；(7) dragline lead consolidates one end of draught line through traction wheel around 3~4 circles
It is scheduled on take-up reel, the other end is pulled to before wire module, copper wire is woven；(8) it is tin plating to finished product copper woven bag.
2. a kind of super-thin oxidation resisting copper braided wire according to claim 1 and its manufacturing method, it is characterised in that：The copper
Copper wire uses 0.05mm diameters in litzendraht wire, and product pliability and anti-folding degree increase substantially, the direct current of tin plating copper litz wire
Resistance rate is not more than 0.0193 Ω mm at 20 DEG C2, tin plating copper litz wire has the function of anti-oxidation.
3. a kind of super-thin oxidation resisting copper braided wire according to claim 1 and its manufacturing method, it is characterised in that：The copper
By ultrasonic bonding between litzendraht wire and strand copper wire, ultrasonic wave metal welding is to be transferred to two need using high-frequency vibration ripple
The metal surface of welding in the case of pressurization, makes two metal surface phase mutual friction and forms the fusion between molecular layer,
Advantage be quick, energy saving, fusion intensity height, good conductivity, no-spark, close to cool grinding.
4. a kind of super-thin oxidation resisting copper braided wire according to claim 1 and its manufacturing method, it is characterised in that：The volume
Ribbon is to be divided into plain weave, twill, satin weave and miscellaneous line by weaving method；Yarn is inserted in braiding after winder, quilling form weft pipe
On the fixation toothholder of machine, pirn is moved along the revolution of 8-shaped track, is intersected braiding with traction yarn, and copper braid over braid is usual
Number of spindles is even number, is made into belt as tubulose, and number of spindles is odd number, and the belt being made into is flat sheet.
5. a kind of super-thin oxidation resisting copper braided wire according to claim 1 and its manufacturing method, it is characterised in that：It is described right
Copper woven bag inoxidizability test experience is as follows：
Copper oxidizability (%)=A0-(As-Ac)/A0× 100%
A0The absorbance of -1.0ml distilled water+3.0ml liquor potassic permanganates
The absorbance of As -1.0g sample+3.0ml liquor potassic permanganates
The absorbance of Ac -1.0g sample+3.0ml absolute ethyl alcohols
Copper litz wire inoxidizability is stronger, and copper litz wire surface black substance is fewer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711360920.4A CN108122647A (en) | 2017-12-18 | 2017-12-18 | A kind of super-thin oxidation resisting copper braided wire and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711360920.4A CN108122647A (en) | 2017-12-18 | 2017-12-18 | A kind of super-thin oxidation resisting copper braided wire and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108122647A true CN108122647A (en) | 2018-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711360920.4A Pending CN108122647A (en) | 2017-12-18 | 2017-12-18 | A kind of super-thin oxidation resisting copper braided wire and its manufacturing method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1482447A (en) * | 2003-07-22 | 2004-03-17 | 河北科技大学 | Method for measuring seawater chemical oxygen demand by photometry |
| CN101853718A (en) * | 2010-05-06 | 2010-10-06 | 杭州奥达线缆科技有限公司 | Manufacturing method of semi-flexible coaxial cable shielding layer |
| CN101950610A (en) * | 2010-09-16 | 2011-01-19 | 太仓市林源电线电缆有限公司 | Super-thin oxidation resisting copper braided wire and manufacturing method thereof |
| CN205722839U (en) * | 2016-06-15 | 2016-11-23 | 浙江一普金属制造有限公司 | A kind of tinned wird braid over braid |
| CN206412117U (en) * | 2016-12-30 | 2017-08-15 | 东莞宝特电业股份有限公司 | A kind of cable with litzendraht wire |
-
2017
- 2017-12-18 CN CN201711360920.4A patent/CN108122647A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1482447A (en) * | 2003-07-22 | 2004-03-17 | 河北科技大学 | Method for measuring seawater chemical oxygen demand by photometry |
| CN101853718A (en) * | 2010-05-06 | 2010-10-06 | 杭州奥达线缆科技有限公司 | Manufacturing method of semi-flexible coaxial cable shielding layer |
| CN101950610A (en) * | 2010-09-16 | 2011-01-19 | 太仓市林源电线电缆有限公司 | Super-thin oxidation resisting copper braided wire and manufacturing method thereof |
| CN205722839U (en) * | 2016-06-15 | 2016-11-23 | 浙江一普金属制造有限公司 | A kind of tinned wird braid over braid |
| CN206412117U (en) * | 2016-12-30 | 2017-08-15 | 东莞宝特电业股份有限公司 | A kind of cable with litzendraht wire |
Non-Patent Citations (1)
| Title |
|---|
| POJ591: "《豆丁网-编织机操作规范》", 31 July 2016 * |
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Application publication date: 20180605 |
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