CN108117361A - Water-fast ardealite self-leveling material - Google Patents

Water-fast ardealite self-leveling material Download PDF

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Publication number
CN108117361A
CN108117361A CN201810010460.0A CN201810010460A CN108117361A CN 108117361 A CN108117361 A CN 108117361A CN 201810010460 A CN201810010460 A CN 201810010460A CN 108117361 A CN108117361 A CN 108117361A
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China
Prior art keywords
water
ardealite
agent
self
fast
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CN201810010460.0A
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Chinese (zh)
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CN108117361B (en
Inventor
杨平
黄彬
郑亮
徐晓东
姚军
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CHENGDU SHANGZHU BUILDING MATERIALS Co Ltd
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CHENGDU SHANGZHU BUILDING MATERIALS Co Ltd
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Priority to CN201810010460.0A priority Critical patent/CN108117361B/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • C04B28/147Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00103Self-compacting mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/10Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

The invention discloses a kind of water-fast ardealite self-leveling materials, belong to building material technical field, are made of following components by mass percentage:Ardealite 40 60%, cement 3 10%, flyash 8 12%, quartz sand 10 15%, PH conditioning agents 5 8%, exciting agent 3 7%, mica powder 3 7%, redispersable latex powder 2 5%, water-reducing agent 1 3%, water-retaining agent 0.5 1.5%, retarder 0.3 0.8%, waterproofing agent 0.2 0.8%, antifoaming agent 0.2 0.8%;The strength of materials of the present invention is high, and compression strength reaches 30 35MPa, and water resistance is strong, and test block immersion surface not corrosion in 25 days, coefficient of softing more than 0.6, material of the invention is free of any radioactive element, environmentally protective.

Description

Water-fast ardealite self-leveling material
Technical field
The present invention relates to building material field more particularly to a kind of water-fast ardealite self-leveling materials.
Background technology
Ardealite is most important industry byproduct in phosphorous chemical industry production process, is that phosphatic fertilizer company is discharged in process of production With calcium sulphate dihydrate sediment as main component.By-product ardealite is very big due to measuring, and causes serious pollution to the environment, and ardealite is answered Make great efforts to solve the problems, such as with always this field.At present, there are many reports and practical application for recycling ardealite.
Self-leveling material is a kind of material levelling for building ground, at present, has had and has much been used for ardealite certainly The report of levelling material, for example, patent publication No. is CN104692755A, patent name is a kind of ardealite based self-leveling material Material and preparation method thereof patent, for another example, patent publication No. CN102643065A, patent name for gypsum base from The Chinese patent application of levelling material;
But greatest problem existing for existing half water Self-levelings of ardealite β is water-fast sex chromosome mosaicism, existing ardealite base gravity flow Test block made of flat material is soaked in and interior when 24 is small in water surface erosion occurs;Moreover, compression strength is generally not more than 25MPa.Moreover, existing ardealite based self-leveling material, the content of wherein ardealite is relatively low, generally below 30%, this is for phosphorus The underutilization of gypsum.
The content of the invention
The purpose of the present invention, which is that, provides a kind of water-fast ardealite self-leveling material, to solve the above problems.
To achieve these goals, the technical solution adopted by the present invention is such:A kind of water-fast ardealite self-leveling material, by Following component compositions by mass percentage:
Ardealite 40-60%, cement 3-10%, flyash 8-12%, quartz sand 10-15%, PH conditioning agent 5-8%, exciting agent 3-7%, Mica powder 3-7%, redispersable latex powder 2-5%, water-reducing agent 1-3%, water-retaining agent 0.5-1.5%, retarder 0.3-0.8%, waterproofing agent 0.2-0.8%, antifoaming agent 0.2-0.8%;
Add up to 100%.
The ardealite of the present invention, preferably beta-type semi-hydrated gypsum, beta-type semi-hydrated gypsum are quick under the unsaturation steam of overheat It is formed, therefore the crystallinity of its crystal grain is poor, more loose, tiny and irregular, form is mostly sheet, is on a small quantity lamellar crystalline substance Type;Beta-type semi-hydrated gypsum yield is big, at low cost.
The present invention use the β gypsum-based self-leveling materials that ardealite is prepared for raw material, with intensity height, good fluidity, resistance to The characteristics of aqueous good, cost-effective, compression strength is up to 30-35 megapascal.The material of the present invention is by exciting agent to gypsum, cement With the excitation of flyash, adjustment of the cooperation pH adjusting agent to slurry pH value is adjusted the pH value of ardealite slurry brilliant to optimum Under the alkaline environment of type growth, dihydrate gypsum crystal is tiny in needle bar shape, the predominantly bigger needle-shaped crystalline substance of major diameter in hardenite Body crisscross ground weave in, overlap joint degree is higher between each other, and crystallization contact point is more, generates compact texture, so as to Significantly improve compression strength.
The addition of hydraulic material and waterproof material:On the one hand change the composition of slurry phase, reduce solubility, improve softening Coefficient;On the other hand by reducing material surface energy, material hydrophobicity is improved.
The present invention mutually cooperates with other compositions particularly by the addition of appropriate mica powder, significantly improves the resistance to of material Aqueous energy:The Mohs' hardness of mica powder is 2-3, and full of elasticity, flexible, wear resistence and wearability are good;High temperature insulation is insoluble in acid Aqueous slkali, chemical property are stablized, and the barrier of unique two-dimensional sheet, shielding ultraviolet light, steady chemical structure effectively improve slurry Permeability resistance, weatherability, wearability and the corrosion resistance of material.
In addition, the material of the present invention is without any radioactive element, it is environmentally protective.
As preferred technical solution, it is made of following components by mass percentage:
Ardealite 50%, cement 5.2%, flyash 8%, quartz sand 12.3%, PH conditioning agents 6%, exciting agent 5%, mica powder 5% can be again Dispersed latex powder 4%, water-reducing agent 2%, water-retaining agent 1%, 0.5 % of retarder, waterproofing agent 0.5%, antifoaming agent 0.5%.
As preferred technical solution, the pH adjusting agent is calcium hydroxide.
As preferred technical solution, the redispersible rubber powder is vinylacetate and ethylene copolymer rubber powder.Such as " Mei Kai " the redispersable latex powder MK-1620 of Jinan Yue Kai Chemical Co., Ltd.s production may be employed.
As preferred technical solution, the water-retaining agent is hydroxypropyl methyl cellulose.
As preferred technical solution, the waterproofing agent is organosilicon.
As preferred technical solution, the antifoaming agent is polyether-modified silicon.
As preferred technical solution, the water-reducing agent is poly carboxylic acid series water reducer.
As preferred technical solution, the retarder is citric acid.
As preferred technical solution, the exciting agent is potassium carbonate.
Compared with prior art, the advantage of the invention is that:The strength of materials of the present invention is high, and over dry compression strength reaches 30-35MPa, water resistance is strong, wetted surface not corrosion when test block 48 is small, coefficient of softing more than 0.6, and material of the invention is free of Any radioactive element, it is environmentally protective.
Specific embodiment
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1:
A kind of water-fast ardealite self-leveling material, is made of following components by mass percentage:
Ardealite 51%, cement 3%, flyash 10%, quartz sand 10%, calcium hydroxide 5%, potassium carbonate 7%, mica powder 3%, acetic acid second Enester and ethylene copolymer rubber powder 5%, poly carboxylic acid series water reducer 3%, hydroxypropyl methyl cellulose 0.8%, citric acid 0.6%, waterproofing agent 0.8%, antifoaming agent 0.8%.
Preparation method is:
Outfit:Hand mixer one(1220 watts of power, rotating speed 0-800 per minute), one, material mixing bucket, electronic scale two (0.1 gram, 0.01 gram of precision), batch mixer one, beaker it is several.
1, batch mixer is added in after more than material accurate measurement and is stirred evenly for use;
2, mixing water adds in agitator after accurate measurement in proportion;
3, blender is powered on, is put into material mixing bucket, stirring at low speed, while the powder that specified amount is uniformly mixed is added in slowly, Stirring 30 seconds 2 minutes;Quiet to stop 30 seconds, then high-speed stirred 2 minutes again, that is, be made Self-leveling slurry.
Embodiment 2
A kind of water-fast ardealite self-leveling material, is made of following components by mass percentage:
Ardealite 50%, cement 5.2%, flyash 8%, quartz sand 12.3%, calcium hydroxide 6%, potassium carbonate 5%, mica powder 5%, acetic acid Vinyl acetate and ethylene copolymer rubber powder 4%, poly carboxylic acid series water reducer 2%, hydroxypropyl methyl cellulose 1%, 0.5 % of citric acid, waterproofing agent 0.5%, antifoaming agent 0.5%;
Preparation method is same as Example 1.
Comparative example 1:
The present embodiment compared with Example 2, is only added without mica powder, remaining component and ratio are same as Example 2.
Comparative example 2
The present embodiment is the self-leveling material of the embodiment 4 described in Chinese patent application CN104692755A.
Embodiment 5
Performance test is tested:
The over dry intensity of testing example 1, embodiment 2, comparative example 1 and comparative example 2 respectively, result be respectively 31.2MPa, 35.1MPa, 29.6MPa and 23.9MPa.
It tests respectively and the Self-leveling test block of embodiment 1,2 gained of embodiment 2, comparative example 1 and comparative example is soaked in water, surface The time of corrosion occurs, result is respectively:25 days without corrosion, not corrosion in 30 days, 25 it is small when occur corrosion and 21 it is small when occur Corrosion;Coefficient of softing is respectively 0.61,0.75,0.52 and 0.51.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of water-fast ardealite self-leveling material, which is characterized in that be made of following components by mass percentage:
Ardealite 40-60%, cement 3-10%, flyash 8-12%, quartz sand 10-15%, PH conditioning agent 5-8%, exciting agent 3-7%, Mica powder 3-7%, redispersable latex powder 2-5%, water-reducing agent 1-3%, water-retaining agent 0.5-1.5%, retarder 0.3-0.8%, waterproofing agent 0.2-0.8%, antifoaming agent 0.2-0.8%;
Add up to 100%.
2. water-fast ardealite self-leveling material according to claim 1, which is characterized in that by it is following by mass percentage Component composition:
Ardealite 50%, cement 5.2%, flyash 8%, quartz sand 12.3%, PH conditioning agents 6%, exciting agent 5%, mica powder 5% can be again Dispersed latex powder 4%, water-reducing agent 2%, water-retaining agent 1%, 0.5 % of retarder, waterproofing agent 0.5%, antifoaming agent 0.5%.
3. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the pH adjusting agent is hydrogen Calcium oxide.
4. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the redispersible glue Powder is vinylacetate and ethylene copolymer rubber powder.
5. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the water-retaining agent is hydroxypropyl Ylmethyl cellulose.
6. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the waterproofing agent is organic Silicon.
7. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the antifoaming agent is polyethers Modified silicon.
8. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the water-reducing agent is poly- carboxylic Sour based water reducer.
9. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the retarder is lemon Acid.
10. water-fast ardealite self-leveling material according to claim 1 or 2, which is characterized in that the exciting agent is carbonic acid Potassium.
CN201810010460.0A 2018-01-05 2018-01-05 Water-resistant phosphogypsum self-leveling material Active CN108117361B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109734404A (en) * 2019-03-19 2019-05-10 成都上筑建材有限公司 High-strength waterproof gypsum base kerbstone
CN114907084A (en) * 2021-02-07 2022-08-16 广东山众建筑科技有限公司 Phosphogypsum-based building material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102643065A (en) * 2011-02-17 2012-08-22 徐迅 Phosphogypsum self-leveling material
CN104692755A (en) * 2015-02-02 2015-06-10 武汉理工大学 Phosphogypsum-base self-leveling material and preparation method thereof
CN105645898A (en) * 2015-12-30 2016-06-08 上海每天节能环保科技股份有限公司 Modified gypsum-based self-leveling mortar and preparation and application thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102643065A (en) * 2011-02-17 2012-08-22 徐迅 Phosphogypsum self-leveling material
CN104692755A (en) * 2015-02-02 2015-06-10 武汉理工大学 Phosphogypsum-base self-leveling material and preparation method thereof
CN105645898A (en) * 2015-12-30 2016-06-08 上海每天节能环保科技股份有限公司 Modified gypsum-based self-leveling mortar and preparation and application thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王文广: "《塑料配方设计》", 30 September 1998, 化学工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109734404A (en) * 2019-03-19 2019-05-10 成都上筑建材有限公司 High-strength waterproof gypsum base kerbstone
CN114907084A (en) * 2021-02-07 2022-08-16 广东山众建筑科技有限公司 Phosphogypsum-based building material and preparation method thereof

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