CN108117105B - A kind of refining methd of Copper making by-product crude nickle sulphate - Google Patents

A kind of refining methd of Copper making by-product crude nickle sulphate Download PDF

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CN108117105B
CN108117105B CN201711468426.XA CN201711468426A CN108117105B CN 108117105 B CN108117105 B CN 108117105B CN 201711468426 A CN201711468426 A CN 201711468426A CN 108117105 B CN108117105 B CN 108117105B
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nickel
nickel sulfate
sulfate solution
organic phase
copper
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CN108117105A (en
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邬建辉
叶逢春
董波
王红军
张献鹏
纪宏巍
夏军辉
郭方颖
邱士伟
刘志东
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Jiangxi Huagan Ruilin Precious Metal Technology Co Ltd
Central South University
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Jiangxi Huagan Ruilin Precious Metal Technology Co Ltd
Central South University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/10Sulfates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)

Abstract

The present invention dissolves crude nickle sulphate to obtain nickel sulfate solution, using Na2S2O3Make precipitating reagent recycling valuable metal copper;Oxidant and fluorization agent one-step removal iron therein, arsenic, calcium, magnesium is added in liquid after copper removal;Except liquid uses 2- ethylhexyl phosphoric acid single 2-ethyl hexyl ester (P507) and tributyl phosphate (TBP) Saponified Extractants synergic solvent extraction deep impurity-removing to obtain pure nickel sulfate solution after iron, arsenic, calcium, magnesium;Pure nickel sulfate solution obtains refined sulfuric acid nickel product through evaporative crystallization.Present invention process process is short, low in cost, easy to operate, environmental-friendly, and nickel recovery is high, and extractant is Ke Xunhuanliyong, and products obtained therefrom quality reaches plating grade and LITHIUM BATTERY high-purity sulphuric acid nickel professional standard HG/T2824-2009 Grade A requirement.

Description

A kind of refining methd of Copper making by-product crude nickle sulphate
Technical field
The present invention relates to a kind of refining methds of Copper making by-product crude nickle sulphate, particularly belong to nonferrous metallurgy Chemical Engineering Technology Field.
Background technique
Nickel sulfate is the important nonferrous heavy metal chemical products of one kind of nickel, is widely used in chemical industry, light industry, machinery, stone In the industrial circles such as oil, electronics.A certain amount of nickel is usually contained during Copper making, in copper electrolyte, and with electrolyte It is continuous circulation and increases, when the content of nickel reaches a certain concentration, it will usually using freezing and crystallizing method progress nickel removal at Reason, product is crude nickle sulphate, wherein also containing a certain amount of valuable metal copper, while also containing the miscellaneous of other different contents Matter, such as cobalt, iron, zinc, calcium, magnesium, arsenic.In order to meet the needs of nickel sulfate is growing and be recycled to resource reclaim, urgently Deep purifying, and its valuable metal of synthetical recovery simultaneously need to be carried out to the crude nickle sulphate generated during Copper making.
Usual crude nickle sulphate method for refining and reclaiming includes: that chemical precipitation method, solvent extraction, ion-exchange, chemistry are heavy It forms sediment and solvent extraction combination method.Chemical precipitation method is obtained by condensing crystallizing after sulfide precipitation, oxydrolysis precipitating, fluorination precipitation To product, removal of impurity is not high, and will cause a large amount of losses of nickel, is also easy to produce toxic gas, and reagent consumption amount is big, and Sodium content is excessively high in product.Solvent extraction is with the extractants imurity-removal such as LIX984, P204, P507, Cyanex-272, most Condensing crystallizing obtains product afterwards, and this method equipment investment is big, high production cost, and calcium and magnesium removal rate is low.Ion-exchange is using sun Ion or anion exchange resin adsorbing and removing impurity, last condensing crystallizing obtain product, and this method requires material composition severe It carves, adaptation range is small, and resin is easy blocking.Chemical precipitation and solvent extraction combined purifying method be to crude nickle sulphate simultaneously into Row chemical precipitation method and solvent extraction purification removal of impurities, final condensing crystallizing obtain product, although product quality that this method obtains Height, purification are thorough, but process flow is complicated, the production cycle is long, purification cost recovery height.
Summary of the invention
The present invention proposes a kind of low in cost, operation letter for deficiency existing for existing crude nickle sulphate impurity removal process technology Just, refining methd environmental-friendly, process flow is short, the high crude nickle sulphate of product quality refine and recycle the side of valuable metal Method.
A kind of purification process steps of Copper making by-product crude nickle sulphate of the present invention are as follows:
Step 1:Na2S2O3Selective precipitation copper
The meter of 3:1 in mass ratio dissolves the crude nickle sulphate containing As, Ca, Co, Cu, Fe, Mg, Zn impurity with water, obtains thick sulfuric acid Nickel solution;
By Na2S2O3It is three times in the molar ratio computing of nickel sulfate, using excessive Na2S2O3Crude nickel sulfate solution is selected Property cement copper, the initial pH of solution precipitation reaction is 0.5, reacts 2h under the conditions of 85 DEG C of temperature of control;After reaction to product It is filtered, obtains copper removal nickel sulfate solution;Wherein the removal rate of Cu is 99.94%~100%, and the loss late of nickel is 0.75% ~0.80%.
Step 2: a step precipitated iron, arsenic, calcium, magnesium
Under the conditions of 85 DEG C, hydrogen peroxide is added in the nickel sulfate solution of step 1 copper removal, oxidation reaction 20min;Oxidation After, excessive sodium fluoride is added, adjust solution pH value be 4.5, react 2h, followed by filter, obtain except iron, arsenic, The nickel sulfate solution of calcium and magnesium, wherein the removal rate of iron, arsenic, calcium and magnesium be respectively 99.38%~99.97%, 97.83%~ 99.85%, 97.64%~100%, 99.24%~100%.
Step 3: synergic solvent extraction deep impurity-removing
By 1:1 volume percentage, the mixed organic solvents that soda soap rate is 65% are added to except iron, arsenic, calcium and magnesium Nickel sulfate solution in, be stirred 5min, balance pH is 4, clarifies 5min, and three-level counter-current extraction under room temperature separates organic phase And water phase, obtain the nickel sulfate solution for extracting miscellaneous organic phase and deep impurity-removing;Wherein zinc, cobalt, nickel extraction yield be respectively 100%, 98.18%~99.00%, 6.37%~7.82%;Three-level counter-current extraction condition are as follows: being stirred the time is 5min, balances pH It is 4, settling time 5min.
By comparing for 1:1, the miscellaneous organic phase of extraction first is washed with the acid deionized water of pH=3-4, liquid returns to thick sulphur after washing In sour nickel solution;It is stripped again with 1mol/L sulfuric acid solution to miscellaneous organic phase is extracted, is stirred 5min, clarify 5min;Room temperature Lower progress two-stage back extraction separates organic phase and water phase, and organic phase is through regeneration.
The mixed organic solvents press volume percentage, and P507 25%, TBP 5%, sulfonated kerosene are 70%.
Step 4: condensing crystallizing
It is cooled to room temperature after the nickel sulfate solution of deep impurity-removing is concentrated, then crystallized, separation and drying, obtains essence Sulphuric acid nickel.
The definition of removal rate, loss late, extraction yield of the present invention:
Removal rate: when the aqueous solution of the A containing solute is removed with chemical precipitation method, it is total in slag phase that removal rate is equal to A The percentage of the total content of content and A in slag liquid two-phase.
Loss late: when the aqueous solution of solute A and B need to separate removal A with chemical precipitation method, loss late is equal to B and exists The percentage of the total content of total content and B in slag liquid two-phase in slag phase.
Extraction yield: when the aqueous solution of solute A is extracted with organic solvent, extraction yield is equal to A always containing in organic phase The percentage of the total content of amount and A in two-phase.
Beneficial effects of the present invention: the present invention passes through Na2S2O3Selective precipitation copper, a step precipitated iron, arsenic, calcium and magnesium, P507 (2- ethylhexyl phosphoric acid single 2-ethyl hexyl ester), TBP (tributyl phosphate) and the collaboration of sulfonated kerosene mixed organic solvents Extract the technical measures such as deep impurity-removing, purification purification Copper making by-product crude nickle sulphate.Use Na2S2O3Make the heavy copper of precipitating reagent, environment Close friend, heavy copper effect is good, and the loss amount of nickel is few;One step precipitating is short except iron, arsenic, calcium, the process of magnesium, easy to operate;Synergic solvent extraction Deep impurity-removing three-level counter-current extraction at normal temperature, nickel and other impurities separating effect are significant, and split-phase speed is fast, are not likely to produce third Mutually and emulsify.The method of the present invention purification is low in cost, easy to operate, and the heavy copper stage does not generate the gases such as hydrogen sulfide, to environment friend Good, process flow is short, and product purity is high.
Detailed description of the invention
Fig. 1 is the process flow chart of crude nickle sulphate of the present invention purification.
Specific embodiment
Embodiment 1
Crude nickle sulphate plus water 3:1 in mass ratio are dissolved, solid crude nickle sulphate main component is as shown in table 1, obtained thick Nickel sulfate solution main component is as shown in table 2.
1 crude nickle sulphate main component (wt%) of table
2 crude nickel sulfate solution essential element mass concentration (unit: g/L) of table
(1)Na2S2O3Selective precipitation copper
Take crude nickel sulfate solution 300mL, Na2S2O3Molar ratio is 3, and the initial pH of solution is 0.5, control reaction temperature is 85 DEG C, the reaction time be 2h or so.It is filtered after heavy copper, the rate of deposition of Cu is 99.97%, and the loss late of nickel is only 0.78%.
Filtrate main component: As0.454g/L, Ca1.482g/L, Co0.108g/L, Cu0.0017g/L, Fe2.614g/L, Mg2.597g/L, Ni44.252g/L, Zn1.296g/L.
(2) one steps precipitating removes iron, arsenic, calcium, magnesium
Liquid 300mL after heavy copper is taken to be added in reaction vessel, adjusting reaction temperature is 85 DEG C, is slowly added to 10mL dioxygen Water, oxidization time control in 20min or so, after the sodium fluoride that molar ratio is 4 is added, adjusting pH value is 4.5, control reaction Time, filtering, the removal rate of As, Ca, Fe and Mg were respectively 97.83%, 99.76%, 99.77%, 99.92% in 2h or so, Ni hardly loses.
Filtrate main component: As0.0099g/L, Ca0.0035g/L, Co0.100g/L, Cu0.0012g/L, Fe0.0061g/L, Mg0.002g/L, Ni44.181g/L, Zn1.289g/L.Filtrate carries out solvent extraction processing.
(3) it extracts
Mixed organic solvents are added in liquid after removal of impurities, mix organic phase volume percentage be 25%P507,5%TBP, 70% sulfonated kerosene, soda soap rate are 65%, three-level counter-current extraction under room temperature.
Extraction conditions are as follows: comparing O/A is 1/1, and being stirred the time is 5min, and balance pH is 4 or so, and settling time is 5min, separates organic phase and water phase obtains extracting the nickel sulfate solution of miscellaneous organic phase and deep impurity-removing, the extraction yield point of Zn, Co, Ni It Wei 100%, 99%, 7.82%;
Main component in liquid after purification: As0.0093g/L, Ca0.0007g/L, Co0.001g/L, Cu0.0001g/L, Fe0.001g/L, Mg0.0018g/L, Ni40.724g/L, Zn0.0001g/L.Extract miscellaneous organic phase and first uses acid deionized water (pH =3-4) it is washed by compared to 1:1, only contain nickel, cobalt, iron after washing in liquid, content is respectively 3.28g/L, 0.0013g/ L, 0.0008g/L, liquid returns to crude nickle sulphate dissolution after washing.
The miscellaneous organic phase of extraction is stripped again later, is stripped condition are as follows: O/A 1/1, sulfuric acid concentration 1mol/L, stirring Incorporation time is 5min, settling time 5min, and two-stage back extraction is carried out under room temperature.Last organic phase after regeneration, returns again sharp With.
(4) condensing crystallizing
Liquid carries out condensing crystallizing after purifying, and is detected, and liquid density 1.23g/mL, heating evaporation are concentrated into density before being concentrated To be cooled to room temperature after 1.65g/mL, crystallize, dry after obtain emerald refined sulfuric acid nickel.
Its product quality is as shown in table 3 compared with national sector standard HG/T2824-2009 industrial sulphuric acid nickel.
The nickel sulfate product quality that 3 embodiment 1 of table is refining to obtain is compared with national sector standard HG/T2824-2009
As can be seen from Table 3, the nickel sulfate product quality that embodiment 1 obtains is higher than national standard " HG/T2824-2009 " Technical requirements can be widely applied to plating and battery industry.
Embodiment 2
Crude nickle sulphate plus water 3:1 in mass ratio are dissolved, solid crude nickle sulphate main component is as shown in table 4, obtained thick Nickel sulfate solution main component is as shown in table 5.
4 crude nickle sulphate main component (wt%) of table
5 crude nickel sulfate solution essential element mass concentration (unit: g/L) of table
(1)Na2S2O3Selective precipitation copper
Take crude nickel sulfate solution 300mL, Na2S2O3Molar ratio is 3, and the initial pH of solution is 0.5, control reaction temperature is 85 DEG C, the reaction time be 2h or so.After heavy copper, filtering, the rate of deposition of Cu is 100%, and the loss late of nickel is only 0.80%.
Filtrate main component: As0.100g/L, Ca1.679g/L, Co0.058g/L, Cu0.0001g/L, Fe1.030g/L, Mg1.69g/L, Ni65.47g/L, Zn0.758g/L.
(2) one steps precipitating removes iron, arsenic, calcium, magnesium
Liquid 300mL after heavy copper is taken to be added in reaction vessel, adjusting reaction temperature is 85 DEG C, is slowly added to 10mL dioxygen Water, oxidization time control in 20min or so, after the sodium fluoride that molar ratio is 5 or so is added, adjusting pH value is 4.5 or so, The reaction time is controlled in 2h or so, filtering, the removal rate of As, Ca, Fe and Mg is respectively 98.96%, 99.85%, 99.85%, 100%, Ni hardly lose.
Filtrate main component: As0.001g/L, Ca0.0024g/L, Co0.055g/L, Cu0.0001g/L, Fe0.0015g/ L, Mg0.0001g/L, Ni65.339g/L, Zn0.733g/L.Filtrate carries out solvent extraction processing.
(3) it extracts
Mixed organic solvents are added in liquid after removal of impurities, mix organic phase volume percentage be 25%P507,5%TBP, 70% sulfonated kerosene, soda soap rate are 65%, three-level counter-current extraction under room temperature.
Extraction conditions are as follows: comparing O/A is 1/1, and being stirred the time is 5min, and balance pH is 4 or so, and settling time is 5min, separates organic phase and water phase obtains extracting the nickel sulfate solution of miscellaneous organic phase and deep impurity-removing, the extraction yield point of Zn, Co, Ni It Wei 100%, 98.18%, 6.76%.
Main component in liquid after purification: As0.001g/L, Ca0.0004g/L, Co0.001g/L, Cu0.0001g/L, Fe0.0003g/L, Mg0.0001g/L, Ni60.924g/L, Zn0.0001g/L.Extract miscellaneous organic phase and first uses acid deionized water (pH =3-4) it is washed by compared to 1:1, only contain nickel, cobalt after washing in liquid, content is respectively 4.19g/L, 0.001g/L, is washed It washs rear liquid and returns to crude nickle sulphate dissolution.
The miscellaneous organic phase of extraction is stripped again later, is stripped condition are as follows: O/A 1/1, sulfuric acid concentration 1mol/L, stirring Incorporation time is 5min, settling time 5min, and two-stage back extraction is carried out under room temperature.Last organic phase after regeneration, returns again sharp With.
(4) condensing crystallizing
Liquid carries out condensing crystallizing after purifying, and is detected, and liquid density 1.24g/mL, heating evaporation are concentrated into density before being concentrated To be cooled to room temperature after 1.65g/mL, crystallize, dry after obtain emerald refined sulfuric acid nickel.
Its product quality is as shown in table 6 compared with national sector standard HG/T2824-2009 industrial sulphuric acid nickel.
The nickel sulfate product quality that 6 embodiment 2 of table is refining to obtain is compared with national sector standard HG/T2824-2009
As can be seen from Table 6, the nickel sulfate product quality that embodiment 2 obtains is higher than national standard " HG/T2824-2009 " Technical requirements can be widely applied to plating and battery industry.
Embodiment 3
Crude nickle sulphate plus water 3:1 in mass ratio are dissolved, solid crude nickle sulphate main component is as shown in table 7, obtained thick Nickel sulfate solution main component is as shown in table 8.
7 crude nickle sulphate main component (wt%) of table
8 crude nickel sulfate solution essential element mass concentration (unit: g/L) of table
(1)Na2S2O3Selective precipitation copper
Take crude nickel sulfate solution 300mL, Na2S2O3Molar ratio is 3, and the initial pH of solution is 0.5, control reaction temperature is 85 DEG C, the reaction time be 2h or so.After heavy copper, filtering, the rate of deposition of Cu is 99.94%, and the loss late of nickel is only 0.75%.
Filtrate main component: As0.743g/L, Ca0.981g/L, Co0.070g/L, Cu0.0007g/L, Fe3.602g/L, Mg1.307g/L, Ni58.172g/L, Zn0.837g/L.
(2) one steps precipitating removes iron, arsenic, calcium, magnesium
Liquid 300mL after heavy copper is taken to be added in reaction vessel, adjusting reaction temperature is 85 DEG C, is slowly added to 10mL dioxygen Water, oxidization time control in 20min or so, after the sodium fluoride that molar ratio is 6 or so is added, adjusting pH value is 4.5 or so, The reaction time is controlled in 2h or so, filtering, the removal rate of As, Ca, Fe and Mg is respectively 99.85%, 100%, 99.97%, 100%, Ni hardly lose.
Filtrate main component: As0.001g/L, Ca0.0001g/L, Co0.065g/L, Cu0.0006g/L, Fe0.001g/ L, Mg0.0001g/L, Ni58.012g/L, Zn0.833g/L.Filtrate carries out solvent extraction processing.
(3) it extracts
Mixed organic solvents are added in liquid after removal of impurities, mix organic phase volume percentage be 25%P507,5%TBP, 70% sulfonated kerosene, soda soap rate are 65%, three-level counter-current extraction under room temperature.
Extraction conditions are as follows: comparing O/A is 1/1, and being stirred the time is 5min, and balance pH is 4 or so, and settling time is 5min, separates organic phase and water phase obtains extracting the nickel sulfate solution of miscellaneous organic phase and deep impurity-removing, the extraction yield point of Zn, Co, Ni It Wei 100%, 98.46%, 6.37%.
Main component in liquid after purification: As0.001g/L, Ca0.0001g/L, Co0.001g/L, Cu0.0001g/L, Fe0.0001g/L, Mg0.0001g/L, Ni54.317g/L, Zn0.0001g/L.Extract miscellaneous organic phase and first uses acid deionized water (pH =3-4) by being washed compared to 1:1, only contain nickel, cobalt after washing in liquid, content is respectively 3.51g/L, 0.0021g/L, Liquid returns to crude nickle sulphate dissolution after washing.
The miscellaneous organic phase of extraction is stripped again later, is stripped condition are as follows: O/A 1/1, sulfuric acid concentration 1mol/L, stirring Incorporation time is 5min, settling time 5min, and two-stage back extraction is carried out under room temperature.Last organic phase after regeneration, returns again sharp With.
(4) condensing crystallizing
Liquid carries out condensing crystallizing after purifying, and is detected, and liquid density 1.25g/mL, heating evaporation are concentrated into density before being concentrated To be cooled to room temperature after 1.65g/mL, crystallize, dry after obtain emerald refined sulfuric acid nickel.
Its product quality is as shown in table 9 compared with national sector standard HG/T2824-2009 industrial sulphuric acid nickel.
The nickel sulfate product quality that 9 embodiment 3 of table is refining to obtain is compared with national sector standard HG/T2824-2009
As can be seen from Table 9, the nickel sulfate product quality that embodiment 3 obtains is higher than national standard " HG/T2824-2009 " Technical requirements can be widely applied to plating and battery industry.

Claims (1)

1. a kind of refining methd of Copper making by-product crude nickle sulphate, it is characterised in that: the purification process steps are as follows:
Step 1:Na2S2O3Selective precipitation copper
The meter of 3:1 in mass ratio dissolves the crude nickle sulphate containing As, Ca, Co, Cu, Fe, Mg, Zn impurity with water, it is molten to obtain crude nickle sulphate Liquid;
By Na2S2O3It is three times in the molar ratio computing of nickel sulfate, using excessive Na2S2O3It is heavy that selectivity is carried out to crude nickel sulfate solution Shallow lake copper, the initial pH of solution precipitation reaction are 0.5, react 2h under the conditions of 85 DEG C of temperature of control;Product is carried out after reaction Filtering, obtains copper removal nickel sulfate solution;Wherein the removal rate of Cu is 99.94%~100%, the loss late of nickel is 0.75%~ 0.80%;
Step 2: a step precipitated iron, arsenic, calcium, magnesium
Under the conditions of 85 DEG C, hydrogen peroxide is added in the nickel sulfate solution of step 1 copper removal, oxidation reaction 20min;Oxidation terminates Afterwards, excessive sodium fluoride is added, adjust solution pH value be 4.5, react 2h, followed by filter, obtain except iron, arsenic, calcium and The nickel sulfate solution of magnesium, wherein the removal rate of iron, arsenic, calcium and magnesium be respectively 99.38%~99.97%, 97.83%~ 99.85%, 97.64%~100%, 99.24%~100%;
Step 3: synergic solvent extraction deep impurity-removing
By 1:1 volume percentage, the mixed organic solvents that soda soap rate is 65% are added to the sulphur except iron, arsenic, calcium and magnesium In sour nickel solution, it is stirred 5min, balance pH is 4, clarifies 5min, and three-level counter-current extraction under room temperature separates organic phase and water Phase obtains the nickel sulfate solution for extracting miscellaneous organic phase and deep impurity-removing;Wherein zinc, cobalt, nickel extraction yield be respectively 100%, 98.18%~99.00%, 6.37%~7.82%;Three-level counter-current extraction condition are as follows: being stirred the time is 5min, balances pH It is 4, settling time 5min;
By comparing for 1:1, the miscellaneous organic phase of extraction first is washed with the acid deionized water of pH=3-4, liquid returns to crude nickle sulphate after washing In solution;It is stripped again with 1mol/L sulfuric acid solution to miscellaneous organic phase is extracted, is stirred 5min, clarify 5min;Under room temperature into The back extraction of row two-stage, separates organic phase and water phase, organic phase is through regeneration;
The mixed organic solvents press volume percentage, P507 25%, TBP 5%, sulfonated kerosene 70%;
Step 4: condensing crystallizing
It is cooled to room temperature after the nickel sulfate solution of deep impurity-removing is concentrated, then crystallized, separation and drying, obtains purification sulphur Sour nickel.
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CN109336194A (en) * 2018-12-13 2019-02-15 怀化恒安石化有限公司 A kind of process of the waste nitric acid nickel solution through removing chloride production nickel nitrate product
CN109913668A (en) * 2019-03-20 2019-06-21 金川集团股份有限公司 A method of from containing the organic middle recycling nickel of nickel load
CN109897955A (en) * 2019-04-17 2019-06-18 江西铜业股份有限公司 A kind of method of nickel sulfate solution deep purifying
CN111286604B (en) * 2020-03-26 2021-11-05 江西江钨钴业有限公司 Method for preparing and recycling valuable metal by using crude nickel hydroxide
CN111689530B (en) * 2020-05-25 2023-08-22 荆门市格林美新材料有限公司 Nickel sulfate solution production method and device
CN113666437B (en) 2021-07-15 2022-11-15 广东邦普循环科技有限公司 Method for preparing nickel sulfate from nickel-iron-copper alloy
CN114752782A (en) * 2022-04-29 2022-07-15 紫金铜业有限公司 Process suitable for refining and impurity removing of low-calcium magnesium crude nickel sulfate
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