CN108114874A - The double spraying methods of outdoor vacuum circuit breaker substrate, outdoor vacuum circuit breaker substrate and outdoor vacuum circuit breaker - Google Patents
The double spraying methods of outdoor vacuum circuit breaker substrate, outdoor vacuum circuit breaker substrate and outdoor vacuum circuit breaker Download PDFInfo
- Publication number
- CN108114874A CN108114874A CN201810041214.1A CN201810041214A CN108114874A CN 108114874 A CN108114874 A CN 108114874A CN 201810041214 A CN201810041214 A CN 201810041214A CN 108114874 A CN108114874 A CN 108114874A
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- Prior art keywords
- circuit breaker
- substrate
- vacuum circuit
- outdoor vacuum
- powder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/662—Housings or protective screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/10—Metallic substrate based on Fe
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2504/00—Epoxy polymers
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
The present invention relates to a kind of double spraying methods of outdoor vacuum circuit breaker substrate, outdoor vacuum circuit breaker substrate and outdoor vacuum circuit breakers, belong to electrical equipment technical field.The double spraying methods of outdoor vacuum circuit breaker substrate of the present invention include the following steps:Vacuum circuit breaker substrate is subjected to blasting treatment, then toasts 30 40min at 245 255 DEG C, spraying weight zinc epoxy anticorrosion bottom powder in vacuum circuit breaker substrate surface forms priming coat, and 5 8min are then kept the temperature at 245 255 DEG C, obtain precoating substrate;Precoating substrate surface spray epoxy powder formed top coat, then kept the temperature at 210 230 DEG C 30 40min to get.The method of the present invention forms priming coat and top coat in substrate surface, the heavy zinc epoxy anticorrosion bottom powder of priming coat can play the role of forming a connecting link between substrate matrix and the epoxy resin layer of top coat, avoid the problem of peeling or even chip off-falling occur for the coating on substrate.
Description
Technical field
The present invention relates to a kind of double spraying methods of outdoor vacuum circuit breaker substrate, outdoor vacuum circuit breaker substrate and outdoor reals
Empty breaker, belongs to electrical equipment technical field.
Background technology
In electric system, outdoor high-voltage vacuum breaker (such as ZW7-40.5 types vacuum circuit breaker) is a kind of is suitable for respectively
The breaker in kind of frequent operation place, is usually implemented as the breaker that industrial and mining enterprises, power plant and substation use, can be used into
Row circuit protection and control etc..
The overall structure of outdoor vacuum circuit breaker of the prior art is porcelain knob, is made of upper and lower insulator, vacuum extinction
Room is mounted in upper insulator, and lower insulator is pillar, and lower insulator seat is on substrate, and the surface treatment of vacuum circuit breaker substrate is to open circuit
The stability of device seems particularly significant.At present, substrate is generally using electrophoresis+plastic-spraying or the surface treatment mode of galvanizing.Its
In, the use of the defects of mode that plastic-blasting surface is handled is the easy peeling in surface, chip off-falling.And hot dip galvanizing process is used to produce then not ring
It protects, severe operational environment.In addition, galvanizing metacoxal plate is susceptible to surface irregularity phenomenon, mounting surface out of plumb can be caused, is held
Easily cause that switching manipulation is dumb to result even in accident.
The content of the invention
It is an object of the invention to provide a kind of double sprays of the outdoor vacuum circuit breaker substrate that can improve substrate surface quality
Coating method.
The present invention also aims to provide the outdoor vacuum circuit breaker substrate and use the base that the above method handles
The outdoor vacuum circuit breaker of plate.
To achieve the above object, the technical solution of the double spraying methods of outdoor vacuum circuit breaker substrate of the invention is:
A kind of double spraying methods of outdoor vacuum circuit breaker substrate, include the following steps:
1) vacuum circuit breaker substrate is subjected to blasting treatment, then 30-40min is toasted at 245-255 DEG C, in vacuum circuit breaker
Device substrate surface spraying weight zinc epoxy anticorrosion bottom powder forms priming coat, then keeps the temperature 5-8min at 245-255 DEG C, obtains precoating base
Plate;
2) top coat is formed in precoating substrate surface spray epoxy powder, then keeps the temperature 30- at 210-230 DEG C
40min to get.
The double spraying methods of outdoor vacuum circuit breaker substrate of the present invention are using first spraying weight zinc epoxy anticorrosion bottom powder and then again
The mode of spray epoxy powder forms priming coat and top coat duplex coating in substrate surface.Heavy zinc ring as priming coat
Oxygen anti-corrosion bottom powder can play the role of forming a connecting link between substrate matrix and the epoxy resin layer of top coat, make therebetween
With power is firmly combined, the problem of peeling or even chip off-falling occur for the coating on substrate is avoided.
Substrate is first carried out blasting treatment by the present invention before spraying bottom coating, can form one in the matrix surface of substrate
The scraggly surface texture of layer improves the adhesive force on surface, is conducive to weight zinc epoxy anticorrosion bottom powder and is closely tied with matrix surface
It closes, even if when substrate is in the more violent temperature change of environment, will not cause because of expansion or the contraction of substrate
Face coat peeling comes off.Meanwhile blasting treatment can also eliminate the microcosmic wedge angle burr of substrate surface, further improve base
The surface quality of plate coating.
The substrate of the present invention toasts 30-40min after blasting treatment, at 245-255 DEG C, enables to substrate inner homogeneous
Ground is in the state of expanded by heating, then in this state to its surface spraying weight zinc epoxy anticorrosion bottom powder, anti-corrosion bottom powder energy
It is enough to be closely incorporated in the scraggly structure of substrate surface, and after being cooled down in the later stage, be conducive to obtain fine and close coating knot
Structure.
It is kept the temperature after the powder of spraying weight zinc epoxy anticorrosion bottom at 245-255 DEG C, the curing temperature of the temperature than in the prior art
It spends much higher, is on the one hand conducive to the state that substrate keeps the expanded by heating of preceding processes, on the other hand can also make weight zinc ring
Oxygen anti-corrosion bottom powder is as early as possible into the cured state of beginning.On this basis, the present invention controls the time of heat preservation to make weight for 5-8min
Zinc epoxy anticorrosion bottom powder can be only in the state of semi-solid preparation, it is impossible to thoroughly cure.And after spray epoxy powder, in 210-
30-40min is kept the temperature at 230 DEG C so that the epoxy resin powder on surface layer and the heavy zinc epoxy anticorrosion bottom powder of priming coat are carried out at the same time admittedly
Change, be conducive to the synchronous between two layers of coatings, when environment temperature acute variation is run into the later stage, avoid between two layers of coatings
There is the asynchronous caused coating peeling of expansion or shrinkage.
In order to further improve the surface quality of substrates coatings, it is preferred that the double sprayings of above-mentioned outdoor vacuum circuit breaker substrate
Method includes the following steps:
1) vacuum circuit breaker substrate is subjected to blasting treatment, then 35min is toasted at 245 DEG C, in vacuum circuit breaker substrate
Surface spraying weight zinc epoxy anticorrosion bottom powder, then keeps the temperature 5min at 245 DEG C, obtains precoating substrate;
2) precoating substrate surface spray epoxy powder, then at 210 DEG C keep the temperature 35min to get.
The double spraying methods of outdoor vacuum circuit breaker substrate of the present invention have more obvious for the larger substrate of thickness
Effect, generally, the thickness of the outdoor vacuum circuit breaker substrate is not less than 20mm.Further, which is preferably 20-
25mm。
The material of substrate is generally using Q235 steel, i.e. 10# steel.
In order to which substrate is in relatively stable state when ensureing to spray weight zinc epoxy anticorrosion bottom powder, after 245-255 DEG C of baking
The spray treatment for carrying out weight zinc epoxy anticorrosion bottom powder is taken out immediately, generally, substrate is fetched into out from 245-255 DEG C of baking oven
Begin to carry out the time interval between the spraying of weight zinc epoxy anticorrosion bottom powder and be no more than 10s.Correspondingly, spraying weight zinc epoxy anticorrosion bottom
After powder, after 245-255 DEG C of semi-solid preparation, the time interval being fetched into since baking oven between spray epoxy powder is not yet
More than 10s.
Product of the prior art may be employed in weight zinc epoxy anticorrosion bottom powder, in order to improve between priming coat and substrate surface
Combination power, it is preferred that in the heavy zinc epoxy anticorrosion bottom powder mass content of zinc be 80%-85%.
During blasting treatment, for the scraggly configuration state that substrate surface structures is made to reach required, generally, described
Blasting treatment uses solid sandblasting, and the air consumption of single rifle is 1M3/min.The pressure of spray gun is not easy too small during sandblasting, generally, institute
The pressure for stating blasting treatment is 0.5-0.6MPa.
The thickness of priming coat can neither too greatly can not be too small, thickness too it is small be easy to cause substrate surface formation one layer
Scraggly surface texture cannot be completely covered by priming coat, some wedge angle protrusions is made to extend into top coat, influence table painting
The surface quality of layer, generally, the thickness of the priming coat is 0.4-0.5mm.The thickness of the top coat is 0.5-0.6mm.
The technical solution of outdoor vacuum circuit breaker substrate of the present invention is:
A kind of outdoor vacuum circuit breaker substrate handled using the above method.
The technical solution of outdoor vacuum circuit breaker of the present invention is:
A kind of outdoor vacuum circuit breaker using aforesaid substrate.
The outdoor vacuum circuit breaker of the present invention using outdoor vacuum circuit breaker substrate made from the above method, surface quality compared with
Height is not in the surface quality problems such as peeling, chip off-falling when cross cut test and high/low temperature are tested.
Description of the drawings
Fig. 1 is the section micro-structure diagram of outdoor vacuum circuit breaker substrate obtained in the embodiment of the present invention 1.
Specific embodiment
The specific technical solution of the present invention is further described below.
Embodiment 1
The double spraying methods of outdoor vacuum circuit breaker substrate of the present embodiment, include the following steps:
1) outdoor vacuum circuit breaker substrate is processed using Q235 steel (10# steel), after machining, substrate surface is sprayed
Sand processing.Using solid sandblasting during blasting treatment, the gas pressure of sandblasting is 0.6MPa, and the air consumption of single rifle of spray gun is 1M3/
Min, after sandblasting carries out about 1min, substrate sandblasting is completed.
2) substrate after blasting treatment is put into baking oven, after being warming up to 245 DEG C, 35min is kept the temperature, by substrate from baking oven
It takes out, carries out spray priming coat process immediately.Substrate leaves baking oven to spraying bottom coating is started, and the time is within 10s.Spray priming coat
It handles and forms priming coat to spray zinc epoxy anticorrosion bottom powder (PZ powder) again to substrate surface, weigh the quality of zinc in the powder of zinc epoxy anticorrosion bottom
Content is 80%.The thickness of priming coat is 0.4mm.
3) substrate formed surface after priming coat, which is put into the baking oven that temperature is 245 DEG C, keeps the temperature 5min, makes priming coat half
Cure, then take out, carry out the processing of spray ring oxygen powder immediately.Substrate leave baking oven to start spray epoxy powder, the time 10s with
It is interior.The processing of spray ring oxygen powder is the surface spraying open air epoxy powder to priming coat, forms top coat.The thickness of top coat is
0.6mm.Will spraying epoxy powder treated that substrate is put into 210 DEG C of baking oven keeps the temperature 35min, make priming coat and top coat complete
Cure to get.
The outdoor vacuum circuit breaker substrate of the present embodiment is obtained using aforesaid way spray treatment.The family of the present embodiment
Outer vacuum circuit breaker is made using aforesaid substrate.
Embodiment 2
The double spraying methods of outdoor vacuum circuit breaker substrate of the present embodiment, include the following steps:
1) outdoor vacuum circuit breaker substrate is processed using Q235 steel (10# steel), after machining, substrate surface is sprayed
Sand processing.Using solid sandblasting during blasting treatment, the gas pressure of sandblasting is 0.6MPa, and the air consumption of single rifle of spray gun is 1M3/
Min, after sandblasting carries out about 1min, substrate sandblasting is completed.
2) substrate after blasting treatment is put into baking oven, after being warming up to 250 DEG C, 40min is kept the temperature, by substrate from baking oven
It takes out, carries out spray priming coat process immediately.Substrate leaves baking oven to spraying bottom coating is started, and the time is within 10s.Spray priming coat
It handles and forms priming coat to spray zinc epoxy anticorrosion bottom powder (PZ powder) again to substrate surface, weigh the quality of zinc in the powder of zinc epoxy anticorrosion bottom
Content is 85%.The thickness of priming coat is 0.4mm.
3) substrate formed surface after priming coat, which is put into the baking oven that temperature is 255 DEG C, keeps the temperature 6min, makes priming coat half
Cure, then take out, carry out the processing of spray ring oxygen powder immediately.Substrate leave baking oven to start spray epoxy powder, the time 10s with
It is interior.The processing of spray ring oxygen powder is the surface spraying open air epoxy powder to priming coat, forms top coat.The thickness of top coat is
0.5mm.Will spraying epoxy powder treated that substrate is put into 220 DEG C of baking oven keeps the temperature 40min, make priming coat and top coat complete
Cure to get.
The outdoor vacuum circuit breaker substrate of the present embodiment is obtained using aforesaid way spray treatment.The family of the present embodiment
Outer vacuum circuit breaker is made using aforesaid substrate.
Embodiment 3
The double spraying methods of outdoor vacuum circuit breaker substrate of the present embodiment, include the following steps:
1) outdoor vacuum circuit breaker substrate is processed using Q235 steel (10# steel), after machining, substrate surface is sprayed
Sand processing.Using solid sandblasting during blasting treatment, the pressure of sandblasting is 0.5MPa, and the air consumption of single rifle of spray gun is 1M3/ min,
After sandblasting carries out about 1min, substrate sandblasting is completed.
2) substrate after blasting treatment is put into baking oven, after being warming up to 255 DEG C, 30min is kept the temperature, by substrate from baking oven
It takes out, carries out spray priming coat process immediately.Substrate leaves baking oven to spraying bottom coating is started, and the time is within 10s.Spray priming coat
It handles and forms priming coat to spray zinc epoxy anticorrosion bottom powder (PZ powder) again to substrate surface, weigh the quality of zinc in the powder of zinc epoxy anticorrosion bottom
Content is 85%.The thickness of priming coat is 0.5mm.
3) substrate formed surface after priming coat, which is put into the baking oven that temperature is 250 DEG C, keeps the temperature 8min, makes priming coat half
Cure, then take out, carry out the processing of spray ring oxygen powder immediately.Substrate leave baking oven to start spray epoxy powder, the time 10s with
It is interior.The processing of spray ring oxygen powder is the surface spraying open air epoxy powder to priming coat, forms top coat.The thickness of top coat is
0.6mm.Will spraying epoxy powder treated that substrate is put into 230 DEG C of baking oven keeps the temperature 30min, make priming coat and top coat complete
Cure to get.
The outdoor vacuum circuit breaker substrate of the present embodiment is obtained using aforesaid way spray treatment.The family of the present embodiment
Outer vacuum circuit breaker is made using aforesaid substrate.
Comparative example
Using mode of the prior art, first electrophoresis is carried out to outdoor vacuum circuit breaker substrate, then at the mode of plastic-spraying
Reason obtains having cated outdoor vacuum circuit breaker substrate.
Test example
1) the micro- test of section
Section of the vacuum circuit breaker substrate obtained in embodiment 1 perpendicular to substrate surface is being amplified into 40 times of microscope
Lower observation, the results are shown in Figure 1.
As seen from Figure 1, between the matrix steel plate 1 of outdoor vacuum circuit breaker substrate produced by the present invention and priming coat 3
There are one layer of scraggly interlayer, the blasting treatment layer 2 formed when this layer is blasting treatment in substrate surface, layer surface tool
There is larger roughness, enhance the combination power of zinc in substrate and priming coat.And in the epoxy resin in priming coat and top coat 4
Epoxy combination power it is also very strong, two kinds of summary combines power, and treated that substrate has is good for method of the invention
Surface quality.
2) outdoor vacuum circuit breaker substrate obtained in embodiment 1-3 and comparative example is subjected to cross cut test and high/low temperature is tried
It tests.Test method is carried out according to " cross cut test of 9286 paint and varnish paint films of GB/T ".
Result of the test is as shown in table 1.
Outdoor vacuum circuit breaker tester substrate result obtained in 1 embodiment 1-3 of table and comparative example
As shown in Table 1, substrate made from the double spraying methods of outdoor vacuum circuit breaker substrate of the invention in cross cut test and
In thermocycling test, equal non-scale, non-chip off-falling, substrate surface flatness is very high, has good surface quality.
Claims (10)
1. the double spraying methods of a kind of outdoor vacuum circuit breaker substrate, which is characterized in that include the following steps:
1) vacuum circuit breaker substrate is subjected to blasting treatment, then 30-40min is toasted at 245-255 DEG C, in vacuum circuit breaker base
Plate surface spraying weight zinc epoxy anticorrosion bottom powder forms priming coat, then keeps the temperature 5-8min at 245-255 DEG C, obtains precoating substrate;
2) top coat is formed in precoating substrate surface spray epoxy powder, then keeps the temperature 30-40min at 210-230 DEG C,
To obtain the final product.
2. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 1, it is characterised in that:Including walking as follows
Suddenly:
1) vacuum circuit breaker substrate is subjected to blasting treatment, then toasts 35min at 245 DEG C, spray weight zinc epoxy anticorrosion bottom powder,
Then 5min is kept the temperature at 245 DEG C, obtains precoating substrate;
2) precoating substrate surface spray epoxy powder, then at 210 DEG C keep the temperature 35min to get.
3. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 1, it is characterised in that:The outdoor vacuum
The thickness of breaker substrate is not less than 20mm.
4. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 1, it is characterised in that:The heavy zinc epoxy
The mass content of zinc is 80%-85% in the powder of anti-corrosion bottom.
5. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 1, it is characterised in that:The blasting treatment
Using solid sandblasting, the air consumption of single rifle of sandblasting is 1M3/min。
6. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 5, it is characterised in that:The solid sandblasting
Pressure be 0.5-0.6MPa.
7. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 1-6 any one, it is characterised in that:Institute
The thickness for stating priming coat is 0.4-0.5mm.
8. the double spraying methods of outdoor vacuum circuit breaker substrate according to claim 1-6 any one, it is characterised in that:Institute
The thickness for stating top coat is 0.5-0.6mm.
9. a kind of outdoor vacuum circuit breaker substrate handled using method described in claim 1.
10. a kind of usage right requires the outdoor vacuum circuit breaker of 9 substrates.
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CN201810041214.1A CN108114874B (en) | 2018-01-16 | 2018-01-16 | Outdoor vacuum circuit breaker substrate double-spraying method, outdoor vacuum circuit breaker substrate and outdoor vacuum circuit breaker |
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CN201810041214.1A CN108114874B (en) | 2018-01-16 | 2018-01-16 | Outdoor vacuum circuit breaker substrate double-spraying method, outdoor vacuum circuit breaker substrate and outdoor vacuum circuit breaker |
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