CN1081098C - Method and technique for producing aluminium foils by direct casting and rolling of electrolytic aluminium liquid - Google Patents

Method and technique for producing aluminium foils by direct casting and rolling of electrolytic aluminium liquid Download PDF

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Publication number
CN1081098C
CN1081098C CN98122565A CN98122565A CN1081098C CN 1081098 C CN1081098 C CN 1081098C CN 98122565 A CN98122565 A CN 98122565A CN 98122565 A CN98122565 A CN 98122565A CN 1081098 C CN1081098 C CN 1081098C
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rolling
casting
refining
temperature
aluminium liquid
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CN1254624A (en
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肖立隆
郭士安
李建荣
梁宝仁
宗禹田
张学平
陈建林
刘富元
段瑞芬
侯波
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Aluminum Corp of China Ltd
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XIBEI ALUMINIUM PROCESSING FACTORY
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Abstract

The present invention relates to a method and a technology for the direct casting rolling production of aluminum foil through the electrolysis of aluminum liquid. The present invention comprises the main steps: electrolyzing aluminum liquid at a high temperature, carrying out operation through a smelting furnace (or a mixing furnace), sampling analysis components, adding waste materials and master alloy, refining for a first time, guiding the furnace, adjusting the temperature to the interval of 750(+/-)5 DEG C, refining for a second time, deteriorating Al, Ti and B, realizing ceramic filtration, casting and rolling reels, rolling the reels into foil blanks in the cold manner, carrying out intermediate annealing, foil rolling and slitting, and obtaining finished products of foil materials. The method and the technology have the advantages of shortened technical flow, re-melting procedure saving, avoidance of secondary burning loss, resources of aluminum and electricity saving, and other material consumption saving. The quality of the produced foil materials is superior to or is equivalent to foil materials produced by a traditional casting rolling method.

Description

Directly cast-rolling electrolytic aluminium liquid is produced aluminium foil method and technology
The present invention relates to aluminum processing field.Specifically a kind of method of producing aluminium foil by directly cast-rolling electrolytic aluminium liquid.
Existing method of producing foil has two kinds: a kind of is the aluminium ingot remelting---casting ingot blank---crop end------ingot blank heating---hot rolling---warm-rolling---cold rolling---intermediate annealing---paper tinsel rolls---finished product that mills face.This method complex process, investment is big, and yield rate is low, and the cost height has only large enterprises such as Dongbei Light Alloy Working Factory, The Southwest aluminum fabrication to adopt this method production at home.Another kind method is the aluminium ingot remelting---continuous casting and rolling---cold rolling---intermediate annealing---paper tinsel rolls---finished product.This method made-up belt does not need crop end, need not mill face, has improved yield rate, need not heat, hot rolling, has shortened technological process greatly, has saved ingot blank heating and equipment of hot rolling, has greatly saved investment, has reduced cost, and therefore development is very fast.The existing casting and rolling machine in the whole nation is 45 at present, and presents a rapidly rising trend.But this method production separates with electrolytic aluminium factory, can not be connected.Electrolytic aluminium factory pours into aluminium ingot with aluminium liquid, and remelting is heated with aluminium ingot again by processing factory, and then carries out casting ...This just brings a series of problems, and remelting needs power consumption, produces the secondary scaling loss, and the consumption that produces other auxiliary material with it, meaningless national aluminium, electricity and other material resources of having expended.
The objective of the invention is for shortened process, save the remelting operation, avoid the secondary scaling loss, save aluminium, electric resources and other material consumptions, a kind of method and technology of producing aluminium foil with the direct casting of electrolytic aluminium liquid is provided.
To achieve these goals, the technical scheme taked of the present invention is: this directly cast-rolling electrolytic aluminium liquid is produced aluminium foil method and technology may further comprise the steps:
1. high-temperature electrolysis aluminium liquid (more than 920 ℃) is directly delivered to smelting furnace or holding furnace
2. the transhipment of aluminium liquid finishes the mixed chemical composition of sample analysis electrolytic aluminium liquid
3. in electrolytic aluminium liquid, add waste material and intermediate alloy, melt temperature is adjusted to 700-760 ℃ of scope
4. in smelting furnace or holding furnace, adopt CCl 4Or N 2-Cl 2Carry out refining refining first time support C Cl 4: no moisture; Soak CCl 4The heating furnace of light-weight foamed brick about 350 ℃ in the heating more than 6 hours; Refining carrier N 2-Cl 2: chlorinity 15-18%, nitrogen chlorine does not have moisture, oxygen content≤2PPm in the institute in the nitrogen; Refining time 〉=8 minute
5. leave standstill in the stove importing through the melt of initial refining in smelting furnace or the holding furnace, adjust temperature to 750 ° ± 5 ℃, in leaving standstill stove, use N 2-Cl 2Carry out the refining second time, refining time 〉=10 minute
6. the aluminum melt after refining purifies adds the Al-Ti-B silk and carries out online rotten
The modification process specification requirement:
A. to the requirement of alterant
Adopt the processing of going bad of Al-Ti-B silk
Al-Ti-B silk composition requires: contain Ti 4.95-5.35%, B 0.98-1.05%, Fe≤0.2%, Si≤0.35%;
Al-Ti-B silk phase constitution requires: TiAl 3Size≤125 μ m, the relative populations of size in the 20-27.5 mu m range is many, and the relative populations in the 90-110 mu m range is few, TiAl 3Be bulk, do not allow to exist, be evenly distributed with needle-like; TiB 2Agglomerate size≤7.5 μ m, even dispersion distributes
B. modification process
It is 730 ± 5 ℃ that the Al-Ti-B silk adds fashionable melt temperature
Al-Ti-B silk addition 1.4-1.8 ‰;
7. further adopt floamed ceramics filtrating piece (double-stage filtering) to carry out purified treatment foam ceramic filter (double-stage filtering): the upstream ceramic filter is PPi40, thickness 〉=50mm; The downstream ceramic filter is PPi60, and thickness is 〉=25mm that upstream and downstream is filtered and can be abutted against together, drop 〉=10mm before and after the normal filtration, maximum unit rate of filtration Q Mg=U m/ F Effectively≤ 0.062kg/cm 2, min
Wherein: F Effectively-effective filtration area, U m-maximum filtration speed
Handle through cleaning molten control technologys such as refining, filtrations, require:
Gas content≤0.12ml/100gAl in the melt,
Nonmetal inclusion particle in the melt is removed substantially;
8. enter the casting and rolling machine casting roll coil of strip, the casting-rolling technology condition after rotten the purification:
Casting roll gap: 6.0-7.0mm
Temperature: 690-710 ℃ of casting (preceding case)
Roll casting speed: 600-1200mm/min
Intensity of cooling: inflow temperature≤30 ℃, outlet temperature≤40 ℃
Casting roll coil of strip specification requirement: casting roll coil of strip grain size≤2 grades; Plate face flawless, is drawn ditch, small gap at no poker air flue, metal or nonmetal major defect such as be pressed into
9. roll coil of strip material is cold-rolled to 0.5-0.6mm paper tinsel woolen cloth, again through intermediate annealing
10. paper tinsel rolls---cuts---annealing---product inspection.
The aluminium foil that above-mentioned directly cast-rolling electrolytic aluminium liquid is produced aluminium foil method and technology production comprises following alloy: 1000 be, 3003,8011.
The present invention compared with prior art, its distinguishing feature and effect are:
1, traditional casting needs elder generation with the aluminium ingot remelting, consume a large amount of energy and other raw and auxiliary materials, produces the secondary scaling loss; The present invention has cancelled the remelting operation then with directly cast-rolling electrolytic aluminium liquid, has shortened technical process, has saved resources such as aluminium, electricity greatly, and the ton product can increase the wound benefit more than 800 yuan.
2, traditional casting is controlled at temperature of aluminum liquid between 700-760 ℃, surpasses this temperature range and is overheated, can cause that casting roll coil of strip crystal grain is thick, and ungulate crackle appears in the surface, and defectives such as air flue, slag inclusion be serious take place in the band plate; The present invention adopts cleaning molten control technology, microstructure control technology, casting-milling technology parameter optimisation technique, paper tinsel roll process optimisation technique etc. to eliminate the influence that melt overheat causes, can directly adopt the casting of high-temperature electrolysis aluminium liquid, the foil quality of being produced is better than or is equivalent to the foil that traditional casting and roll process is produced.
3, original casting focuses on new equipment, new technology, as in order to improve the melt cleanliness, promptly adopts equipment such as snif, ALPUr, mint to carry out refine on line; The present invention then focuses on reasonability, the validity of research technology, focuses on the control and the optimisation technique of each each method of process, does not increase on the basis of equipment to obtain optimum efficiency.
Embodiment:
On a complete set of production line that strip cold rolling mills machine that φ 650 * 1600mm standard type Hunter casting and rolling machine and 1450mmFata make, foil mill that 1625mmFata makes and other auxiliary equipment are formed, implemented a whole set of technology of the present invention.
Temperature was 930 ℃ when electrolytic aluminium liquid was come out of the stove, and was transported to 890 ℃ of smelting furnace maximum temperatures, amounted to aluminium liquid 8.27t, and all the transhipment of aluminium liquid finished 3.5 hours consuming time.The mixed chemical composition of electrolytic aluminium liquid, Fe0.12%, Si 0.05%, gas content 1.5ml/100gAl.
Add 18% waste material and intermediate alloy in electrolytic aluminium liquid, adjust temperature and chemical composition, make temperature adjust to 700-760 ℃ of scope, main chemical compositions is Fe+Si=0.48%.
Meet table 1 regulation as 1A35,1A45 alloy
Alloy designations Chemical composition %
Fe+Si Cu Mn Mg Zn Ti Other Al
Single Add up to
1A35 0.65 0.05 0.05 0.05 005 0 03 0.03 - 99 35
1A45 0.50 0.02 0.05 0.05 005 003 0.03 - 99.45
Annotate: Al is a minimum in the table, and all the other elements are the highest limit.Other mean unlisted or the metallic element of regulation numerical value not.
Adopt CCl at smelting furnace in the stove respectively with leaving standstill 4And N 2-Cl 2Refining.Leaving standstill stove N 2-Cl 2After the refining, gas content is 0.10ml/100gAl.
Aluminum melt after refining purifies adds the Al-Ti-B silk and goes bad, and further adopts the twin-stage ceramic filter to carry out purified treatment simultaneously.Rotten condition is: melt temperature 725-730 ℃, and addition 1.5 ‰.Enter the casting and rolling machine casting, the casting-rolling technology condition after rotten the purification: casting roll gap 6.5mm, casting district 49mm, made-up belt width 1050mm, the oven temperature, degree is 695 ± 5 ℃ before the casting, roll casting speed 920-930mm/min, 18 ℃ of cooling water inlet temperatures, outlet temperature 27-29 ℃.Specification requirement is: casting roll coil of strip size is thick=6.0~8mm, 0<convexity≤1%, laterally with plate poor≤0.04mm, vertically poor<± 1%, in every meter length range<± 0.5%, roll casting sheet two volumes, meter heavy 4.3t, 4.4t.Subsequently this two coiled strip is cold-rolled to 0.5mm---intermediate annealing (annealing back grain size 1 grade)---paper tinsel is rolled to the 0.007mm foil.
Intermediate annealing process system such as table 2 before paper tinsel rolls:
Table 2 paper tinsel rolls preceding woollen annealing schedule
Initial furnace temperature (℃) Constant temperature (℃) Heating-up time (H) Temperature retention time (H) The secondary constant temperature (℃) Temperature fall time (H) Temperature retention time (H) The type of cooling
250 460 7 2 420 2 10 Cool off 3 hours to the 250 ℃ air coolings of coming out of the stove
Paper tinsel mill train sub-distribution (to the 0.007mm foil):
0.5-0.24-0.125-0.063-0.031-0.015-0.007
Pairing rolling pass technological parameter:
Inlet thickness: 2 * 0.015mm
Exit thickness: 2 * 0.007mm
Mill speed: 336-395m/min
Unit tension: 58.8-30.1N
Average load: 1.314MN
Oil pressure: 3.0-4.0MPa
Oil temperature: 45-60 ℃
At last, foil is cut, annealed, get foil finished product 5.47t, integrated yield reaches 62.9%.
Above-mentionedly produce aluminium foil by directly cast-rolling electrolytic aluminium liquid and comprise following alloy: 1000 be, 3003,8011.
Experimental result:
The normal casting material of directly cast-rolling electrolytic aluminium liquid material and aluminium ingot remelting is compared as follows:
1A45 casting grain size relatively
Directly cast-rolling electrolytic aluminium liquid material crystal grain is tiny and uniform equiaxed grain structure, the grain size one-level; The normal casting material of aluminium ingot remelting also is an one-level crystal grain, and both are suitable fully.
Table 3 1A45 alloy roll casting sheet mechanical property relatively
The sample classification Sample thickness (mm) δb(Mpa) δ (%)
90° 45° 90° 45°
Directly cast-rolling electrolytic aluminium liquid 1# 7.73 96.6 90.7 97.4 45.5 47.3 45.5
Directly cast-rolling electrolytic aluminium liquid 2# 7.66 95.8 90.6 96.1 39.0 45.7 47.1
The normal casting of aluminium ingot remelting 7.51 88.6 84.7 89.1 30.1 31.6 34.2
Directly cast-rolling electrolytic aluminium liquid made-up belt mechanical property all correspondingly is higher than the mechanical property of the normal roll casting sheet of aluminium ingot remelting.
Table 4 is cold-rolled to mechanical property comparison under the 0.5mm hard state
The sample classification Alloy δb(Mpa) δ (%)
90° 45° 90° 45°
Directly cast-rolling electrolytic aluminium liquid 1A45 221 203 214 2.43 3.30 5.00
The normal casting of aluminium ingot remelting 1A45 215 4.70
* normal 90 °, 45 ° direction mechanical properties of casting material are not done
From 0 ° of performance test that direction is done, both are suitable substantially.
Grain structure relatively after the 1A45 alloy 0.5mm intermediate annealing
Crystal grain is tiny evenly after the intermediate annealing of directly cast-rolling electrolytic aluminium liquid sample, and one-level crystal grain is identical with crystal grain after the 0.5mm intermediate annealing of aluminium ingot remelting ordinary production.
Mechanical property relatively after the table 5 0.5mm intermediate annealing
The sample classification Alloy δb(Mpa) δ(%)
90° 45° 90° 45°
Directly cast-rolling electrolytic aluminium liquid 1A45 92.7 88.5 90.3 35.6 41.3 45.1
The normal casting of aluminium ingot remelting 1A45 93.9 90.5 40.9 41.6
* normal casting material is not done 45 ° of directional performances
Relatively tensile strength is suitable substantially for directly cast-rolling electrolytic aluminium liquid and aluminium ingot remelting ordinary production material, and 90 ° of directions of percentage elongation are low slightly, and 0 ° of direction is slightly high.
Table 6 is rolled to 0.007mm foil and national standard and both pin hole rates relatively
The sample classification Alloy Thickness (mm) The pin hole rate is (individual/m 3)
GB3198-996 The in kind detection
Top grade Well Qualified
Directly cast-rolling electrolytic aluminium liquid 1A45 0.0068-0.0072 300 600 1200 15-68
The normal casting of aluminium ingot remelting 1A45 0.0068-0.0072 4-60
Its pin hole rate is much better than the regulation of national standard about the top grade product, and is higher with aluminium ingot remelting ordinary production material, but meets normal fluctuation range.
Table 7 0.007mm paper tinsel annealing back mechanical property relatively
The sample classification Alloy δb(Mpa) δ(%)
Directly cast-rolling electrolytic aluminium liquid 1A45 65.6 2.7
The normal casting of aluminium ingot remelting 1A45 66.0 1.5
Directly cast-rolling electrolytic aluminium liquid and aluminium ingot remelting ordinary production material compare, and tensile strength is suitable substantially, and percentage elongation is high slightly.

Claims (2)

1, a kind of by directly cast-rolling electrolytic aluminium liquid production high-quality aluminium foil method and technology, it is characterized in that it comprises the steps:
1. high-temperature electrolysis aluminium liquid (more than 920 ℃) is directly delivered to smelting furnace or holding furnace
2. the transhipment of aluminium liquid finishes the mixed chemical composition of sample analysis electrolytic aluminium liquid
3. in electrolytic aluminium liquid, add waste material and intermediate alloy, melt temperature is adjusted to 700-760 ℃ of scope
4. in smelting furnace or holding furnace, adopt CCl 4Or N 2-Cl 2Carry out refining refining first time support C Cl 4: no moisture; Soak CCl 4The heating furnace of light-weight foamed brick about 350 ℃ in the heating more than 6 hours; Refining carrier N 2-Cl 2: chlorinity 15-18%, nitrogen chlorine does not have moisture, oxygen content≤2PPm in the institute in the nitrogen; Refining time 〉=8 minute
5. leave standstill in the stove importing through the melt of initial refining in smelting furnace or the holding furnace, adjust temperature to 750 ° ± 5 ℃, in leaving standstill stove, use N 2-Cl 2Carry out the refining second time, refining time 〉=10 minute
6. the aluminum melt after refining purifies adds the Al-Ti-B silk and carries out online rotten
The modification process specification requirement:
A. to the requirement of alterant
Adopt the processing of going bad of Al-Ti-B silk
Al-Ti-B silk composition requires: contain Ti 4.95-5.35%, B 0.98-1.05%, Fe≤0.2%, Si≤0.35%;
Al-Ti-B silk phase constitution requires: TiAl 3Size≤125 μ m, the relative populations of size in the 20-27.5 mu m range is many, and the relative populations in the 90-110 mu m range is few, TiAl 3Be bulk, do not allow to exist, be evenly distributed with needle-like; TiB 2Agglomerate size≤7.5 μ m, even dispersion distributes
B. modification process
It is 730 ± 5 ℃ that the Al-Ti-B silk adds fashionable melt temperature
Al-Ti-B silk addition 1.4-1.8 ‰;
7. further adopt floamed ceramics filtrating piece (double-stage filtering) to carry out purified treatment foam ceramic filter (double-stage filtering): the upstream ceramic filter is PPi40, thickness 〉=50mm; The downstream ceramic filter is PPi60, and thickness is 〉=25mm that upstream and downstream is filtered and can be abutted against together, drop 〉=10mm before and after the normal filtration, maximum unit rate of filtration Q Mg=U m/ F Effectively≤ 0.062kg/cm 2, min
Wherein: F Effectively-effective filtration area, U m-maximum filtration speed
Handle through cleaning molten control technologys such as refining, filtrations, require:
Gas content≤0.12ml/100gAl in the melt,
Nonmetal inclusion particle in the melt is removed substantially;
8. enter the casting and rolling machine casting roll coil of strip, the casting-rolling technology condition after rotten the purification:
Casting roll gap: 6.0-7.0mm
Temperature: 690-710 ℃ of casting (preceding case)
Roll casting speed: 600-1200mm/min
Intensity of cooling: inflow temperature≤30 ℃, outlet temperature≤40 ℃
Casting roll coil of strip specification requirement: casting roll coil of strip grain size≤2 grades; Plate face flawless, is drawn ditch, small gap at no poker air flue, metal or nonmetal major defect such as be pressed into
9. roll coil of strip material is cold-rolled to 0.5-0.6mm paper tinsel woolen cloth, again through intermediate annealing
10. paper tinsel rolls---cuts---annealing---product inspection.
2, directly cast-rolling electrolytic aluminium liquid production high-quality aluminium foil method according to claim 1 and technology is characterized in that the aluminium foil of producing comprises following alloy: 1000 be, 3003,8011.
CN98122565A 1998-11-20 1998-11-20 Method and technique for producing aluminium foils by direct casting and rolling of electrolytic aluminium liquid Expired - Fee Related CN1081098C (en)

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CN1081098C true CN1081098C (en) 2002-03-20

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