CN108109769A - The method of its manufacture stress cone of cable stress cone manufacturing equipment and application - Google Patents
The method of its manufacture stress cone of cable stress cone manufacturing equipment and application Download PDFInfo
- Publication number
- CN108109769A CN108109769A CN201711330242.7A CN201711330242A CN108109769A CN 108109769 A CN108109769 A CN 108109769A CN 201711330242 A CN201711330242 A CN 201711330242A CN 108109769 A CN108109769 A CN 108109769A
- Authority
- CN
- China
- Prior art keywords
- tape
- paper tape
- rotation axis
- paper
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B12/00—Superconductive or hyperconductive conductors, cables, or transmission lines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
Abstract
A kind of method of its manufacture stress cone of cable stress cone manufacturing equipment and application, equipment includes paper tape-cutting device, paper tape lapping device and tape cassette, wherein, paper tape-cutting device includes laser emission element and laser control module, laser control module controls laser emission element that the paper tape for making stress cone is cut into the form that width becomes narrow gradually and is wrapped in tape cassette, paper tape lapping device includes circular orbit, driving motor and coiling unit, the end of cable termination is concentrically fitted in circular orbit, driving motor drives tape cassette to be moved on circular orbit inner periphery by coiling unit, paper tape in tape cassette is wound on cable excircle, form stress cone.The present invention cuts paper tape using the laser shifted one's position with length data, obtains stress cone coiling paper tape.The paper tape of cutting, paper tape not loose winding are collected using tape cassette.The circular trace of cable is surrounded using circular orbit auxiliary coiling unit, ensures wrapping angle and wrapped elasticity.
Description
Technical field
The present invention relates to technical field of cables, specifically, are related to a kind of cable stress cone manufacturing equipment and using it
The method for manufacturing stress cone.
Background technology
The cable body and insulating layer of cold insulation high-temperature superconductive cable are operated under liquid nitrogen environment, cable termination and joint
Required stress cone also must operate under liquid nitrogen environment.Because of liquid nitrogen cryogenics environmental factor, stress cone selects high-elastic brown paper to carry out
Wrapped making, this material and can bore the not shadow when becoming liquid nitrogen temperature from room temperature after completing around packet mode with proof stress
Ring its electric property.
Existing stress cone paper tape cutting method and wrapped method are：
1) the paper tape cylinder for needing to cut is rotated to be into cone shape with hand.
2) it is fixed in cut point with adhesive tape.
3) paper web from cut point is cut with a chainsaw, removes conical section, remaining external wide, the inner cone of internal pinch
Type paper web is paper tape cylinder used in coiling stress cone.
4) with hand hold paper tape cylinder carry out by hand it is wrapped.
It is present with problems in the winding process of paper tape cutting and stress cone, such as：
1) stress cone is cone structure, and wrapped high-elastic paper used is difficult to be cut into standard shape in manual methods.
2) brown paper must be rolled up as tubular after cutting, and narrow outer width in paper web paper tape, easily misplace when wrapped.
3) coiling must be carried out by hand, wrapping angle and wrapped dynamics are not easy to hold during coiling, be easy to cause the conical surface not
The uniform wrapped dynamics of paper tape is uneven, causes stress cone unqualified.
4) paper tape angle must be constantly adjusted when wrapped manually, reaches required stress cone cone shape, adjustment angle can make
Paper tape is subject to deflecting stress, makes occur gap inside stress cone, influences the electric property of stress cone.
5) paper tape cut edge out-of-flatness, influences electric property.
For disadvantages described above, effective solution is not proposed temporarily.
The content of the invention
A kind of cable stress cone manufacturing equipment, including paper tape-cutting device, paper tape lapping device and tape cassette, wherein,
Paper tape-cutting device includes laser emission element and laser control module, and laser control module control laser emission element will make
The paper tape of stress cone cuts into the form that width becomes narrow gradually and is wrapped in tape cassette, and paper tape lapping device includes annular
Track, driving motor and coiling unit, the end of cable termination are concentrically fitted in circular orbit, driving motor by around
Unit driving tape cassette processed moves on circular orbit inner periphery, and the paper tape in tape cassette is wound on cable excircle,
So as to be wound stress cone.
Preferably, paper tape-cutting device further includes：Band mechanism is put, the band mechanism of putting includes putting band rotation axis and putting band turning
Moving axis clamping unit, the paper web for being wound with paper tape is mounted on and puts in band rotation axis, and is clamped by putting band rotation axis clamping unit；It receives
Band mechanism, including take-up rotation axis, the tape cassette is the cylinder of cylindrical cavity, and tape cassette has inlet and outlet so that paper tape is worn
Enter, tape cassette rotation axis concentrically penetrates the both sides of tape cassette, and the tape cassette rotation axis and take-up rotation axis are removably same
Axis connection drives tape cassette rotation axis to rotate by take-up rotation axis, wherein, take-up rotation axis is put down with putting the axis with rotation axis
Row is fixed on through the inlet and outlet in tape cassette rotation axis mounted on the end for putting the paper tape with the paper web in rotation axis；Length
Measuring unit, laser emission element is located at respectively to be put with the paper tape both sides between mechanism and take-up structure, laser control module root
Paper tape length and tape width corresponding with paper tape length according to length measurement unit measurement, control laser emission element is along vertically
It shifts one's position in paper tape moving direction, and emits laser cutting paper tape, folding and unfolding is carried out jointly with rotation axis, take-up rotation axis putting
During paper tape, laser emission element completes cutting operation.
Preferably, in paper tape lapping device, the end of the paper tape in tape cassette is fixed on through the inlet and outlet outside cable
Zhou Shang, coiling unit driving tape cassette relies on the inside of circular orbit and does circular motion around cable, so as in cable
Excircle on form stress cone, also, the axis of the axis of the output shaft of the driving motor and cable is point-blank,
The coiling unit includes rocking bar, one end of rocking bar and the output axis connection of driving motor, and the other end connects with tape cassette rotation axis
It connects.
Preferably, the rocking bar includes the output shaft of power rail, driven rod and drive rod, the power rail and driving motor
Connection, driven rod extend along perpendicular to cable axis direction, and the length of driven rod is circular orbit axis to tape cassette axis
Distance, drive rod extends in the axial direction since the end of driven rod, and the end of drive rod is connected with tape cassette.
Preferably, the coiling unit includes the annular inner orbit being concentrically disposed in circular orbit, annular inner orbit
Axial one end be rotatably coupled with circular orbit, the output shaft of driving motor and the other end of the axial direction of annular inner orbit
Excircle transfers rotary motion by intermeshing tooth, and tape cassette is removably mounted on the inside of annular inner orbit, thus with
Annular inner orbit rotates in circular orbit.
Preferably, payoff tension controller is provided on band rotation axis is put, take-up is provided in tape cassette rotation axis
Tension controller is put to further include with mechanism and puts band /V deflector roll, and belt tightening mechanism further includes take-up /V deflector roll, puts band /V deflector roll
Parallel and contour with take-up /V deflector roll, paper tape is passed through from putting the lower section with /V deflector roll, take-up /V deflector roll successively.
Preferably, one end that tape cassette rotation axis and take-up rotate axis connection has and stirs slot, take-up rotation axis have with
The matched protrusion of slot is stirred, protrusion, which is inserted into, stirs in slot, so as to which tape cassette rotation axis be driven to rotate.
Preferably, putting with the first paper web fixed baffle in rotation axis with limitation paper web one end, putting band and rotate axle clamp
Tight unit includes telescopic paper web fixing axle and the second paper web fixed baffle being arranged in paper web fixing axle, wherein, paper
Cylinder fixing axle stretches into the hollow region of paper web so that the low other end for leaning against paper web of the second paper web fixed baffle, the second paper web are fixed
Paper web is clamped on payingoff mechanism by baffle, the first paper web fixed baffle.
Preferably, paper tape-cutting device is additionally provided with moving track, and moving track is perpendicular to paper tape direction of travel
In plane, the length data for the paper tape that each laser emission element is measured according to length measurement unit is moved along moving track.
A kind of method using above-described cable stress cone manufacturing equipment manufacture stress cone includes the following steps：
S1, by paper web mounted on putting in band rotation axis, control, which puts to be clamped in paper web with rotation axis clamping unit, puts band turn
On moving axis；
S2 pulls the end of the paper tape on paper web, and the end is fixed on through the inlet and outlet in tape cassette rotation axis；
S3 starts paper tape-cutting device, and during paper tape is walked, laser emission element is examined according to length measurement unit
The real-time change of location of length data of survey, cuts into default shape by paper tape, and is wrapped in tape cassette；
S4 removes tape cassette, and in coiling unit, the end of cable is set with circular orbit axis coaxle
It puts at circular orbit center；
The end of paper tape is pulled out and is fixed on cable periphery by S5 through the inlet and outlet；
S6, starts paper tape lapping device, and tape cassette relies on the inside of circular orbit and completes coiling stress cone around cable.
Description of the drawings
By the way that embodiment is described with reference to accompanying drawings below, features described above of the invention and technological merit will become
More understand and be readily appreciated that.
Fig. 1 is the stereoscopic schematic diagram for the paper tape-cutting device for representing the embodiment of the present invention；
Fig. 2 be represent the embodiment of the present invention put the top view with mechanism；
Fig. 3 is the top view for the belt tightening mechanism for representing the embodiment of the present invention；
Fig. 4 is the stereoscopic schematic diagram for the tape cassette for representing the embodiment of the present invention；
Fig. 5 is the side view for the cutter device for representing the embodiment of the present invention；
Fig. 6 is the stereoscopic schematic diagram one for the paper tape lapping device for representing the embodiment of the present invention；
Fig. 7 is the enlarged drawing for representing the rocking bar in Fig. 6；
Fig. 8 is the stereoscopic schematic diagram two for the paper tape lapping device for representing the embodiment of the present invention；
Fig. 9 is the three-dimensional cutaway view of the circular orbit and annular inner orbit in Fig. 8；
Figure 10 be represent the present embodiments relate to cutting after paper tape expanded schematic diagram；
Figure 11 be represent the present embodiments relate to stress cone coiling after floor map.
Specific embodiment
Below with reference to the accompanying drawings come describe cable stress cone manufacturing equipment of the present invention and application its manufacture stress
The embodiment of the method for cone.Those of ordinary skill in the art will recognize, without departing from the spirit and scope of the present invention
In the case of, described embodiment can be modified with a variety of modes or its combination.Therefore, attached drawing and description exist
Substantially it is illustrative, is not intended to limit the scope of the claims.In addition, in the present specification, attached drawing is not pressed
Ratio is drawn, and identical reference numeral represents identical part.
The cable stress cone manufacturing equipment of the present invention is become narrow gradually for the paper tape for making stress cone to be cut into width
Form, and pass through wrapping mechanism and be wound on cable excircle, form stress cone, including paper tape-cutting device, paper tape around
Bag apparatus and tape cassette, wherein, paper tape-cutting device includes laser emission element and laser control module, laser control module
The paper tape for making stress cone is cut into form that width becomes narrow gradually and is wrapped in tape cassette by control laser emission element.And
And paper tape lapping device includes circular orbit, driving motor and coiling unit, the end of cable termination is concentrically fitted to ring
In shape track, driving motor drives tape cassette to be moved on circular orbit inner periphery by coiling unit, will be in tape cassette
Paper tape is wound on cable excircle, so as to be wound stress cone.Illustrate paper tape-cutting device below in conjunction with Fig. 1 to Fig. 5,
Illustrate paper tape lapping device with reference to Fig. 6 to Fig. 9.
Fig. 1 be the present embodiments relate to paper tape-cutting device schematic diagram, as shown in Figure 1, paper tape-cutting device bag
Include the frame 40 for putting with mechanism 10, cutting mechanism 20 and belt tightening mechanism 30 and being used to support each mechanism.Frame 40 includes level
Cutting platform 403 and be arranged on Cutting platform 403 opposite both ends setting side plate 401,402.Wherein, two
Band mechanism 10 is put for installing between side plate 401, is used to that belt tightening mechanism 30 be installed between two side plates 402.Putting band mechanism 10
It is for cutting the cutting mechanism 20 of paper tape between belt tightening mechanism 30.Paper web, which is mounted on, to be put in band mechanism 10, and paper tape 1000 passes through
Cutting mechanism 20 is wound into after cutting into default shape on belt tightening mechanism 30.
Fig. 2 be the present embodiments relate to put the front view with mechanism, with reference to Fig. 2 detailed description put band mechanism
10.As shown in Fig. 2, putting band mechanism 10 includes putting band rotation axis 101, puts band rotation axis clamping unit 103.Put band rotation axis 101
It respectively extends towards out from side plate 401 with band rotation axis clamping unit 103 is put, hollow paper web, which is mounted on, puts band rotation axis
On 101, put with the first paper web fixed baffle 106 in rotation axis 101 with limitation paper web one end.Put band rotation axis clamping unit
103 extend out from the side plate 401 of opposite side, and can stretch to clamp paper web in the axial direction.Specifically, band is being put
The end of the stretching of rotation axis clamping unit 103 has the second paper web fixed baffle 105, paper web fixing axle 104, paper web fixing axle
104 can be with putting the flexible hollow region for stretching into or leaving paper web with rotation axis clamping unit 103.Paper web fixing axle 104 is stretched
Enter the hollow region of paper web so that the second paper web fixed baffle 105 is resisted against the other end of paper web, the second paper web fixed baffle
105th, paper web level is clamped on payingoff mechanism 10 by the first paper web fixed baffle 106 so that paper web will not when putting band
Play vertically.
Similarly, belt tightening mechanism 30 is installed between the side plate 402 of the other end of frame 40.Fig. 3 is paper tape cutting dress
The top view for the belt tightening mechanism 30 put.As shown in figure 3, belt tightening mechanism 30 includes take-up rotation axis 301, tape cassette 302, take-up turn
Moving axis clamping unit 303.Fig. 4 be the present embodiments relate to tape cassette 302 stereoscopic schematic diagram, as shown in figure 4, tape cassette
302 include shell 3021, tape cassette rotation axis 3022.Shell 3021 is the cylinder with cylindrical cavity, and diameter should meet
Complete to accommodate stress cone paper tape, width is more than or equal to tape width before cutting, in order to accommodate the paper tape after cutting.Tape cassette turns
Moving axis 3022 concentrically penetrates the both sides side plate of shell 3021, can be connected for example, by bearing with the side plate of both sides, make
Obtaining tape cassette rotation axis 3022 can be rotated with opposite shell 3021.Paper tape rotates around tape cassette rotation axis 3022 and is wrapped in it
On, the cavity of shell 3021 is for accommodating the paper tape of winding.Also, the partial arc shape barrel 3024 of shell 3021 can turn over
Turn to open and close, i.e., the conjunction that the one side of arc-shaped barrel 3024 can be set up for example, by edge parallel to housing axis side
Page installation is on the shell.Shell 3021 open after, can by from put with the paper tape attracted at mechanism 10 be fixed on tape cassette rotate
On axis 3022.Also, also there are the inlet and outlet 3025 of the bar shaped parallel to axis direction on the barrel of the tape cassette 302, for
Paper tape is pierced by from the inlet and outlet.The rotation of tape cassette rotation axis 3022 can wind paper tape on it.Tape cassette rotation axis 3022
One end be provided with and stir slot, and take-up rotation axis 301 then extends out from side plate 402, with stirring the pluggable connection of slot,
By take-up rotation axis 301 tape cassette rotation axis 3022 is driven to rotate.
Take-up rotation axis clamping unit 303 is scalable, when tape cassette rotation axis 3022 and the take-up rotation axis 301 of tape cassette
After insertion connection, take-up rotation axis clamping unit 303 stretches out and withstands on the other end of tape cassette rotation axis 3022, and tape cassette is pacified
In take-up rotation axis 301.Take-up rotation axis should be so that paper tape be walking in a horizontal state with putting the height of the axis with rotation axis.
As shown in figure 5, cutting mechanism 20 includes laser emission element 201, moving track 202, length measurement unit 204,
Laser control module.Wherein, two laser emission elements 201 are separately positioned on two parallel moving tracks 202, moving rail
202 horizontal vertical of road is in the direction of travel of paper tape so that each laser emission element 201 can be moved along perpendicular to paper tape direction of travel
It is dynamic, so as to change real-time changing position according to default tape width.Laser emission element 201 emits laser, can penetrate paper tape,
And paper tape constantly moves ahead, laser can then cut paper tape.Wherein, the laser of laser emission element transmitting can be same
In the plane of paper tape direction of travel, so that two laser emission elements being capable of accurately synchronous cutting paper tape.Certainly,
The laser of laser emission element transmitting can also cross with web transverse, this has no effect on the cutting of paper tape.
In addition, two laser emission elements 201 can also be provided on same moving track, it can be in moving track
Portion sets position-limit mechanism so that each laser emission element 201 only moves in the range of the paper tape of its side, can so subtract
The displacement distance of few laser emission element.
In addition, moving track may not be horizontal, can be in the plane introversion perpendicular to paper tape direction of travel
Tiltedly set.
Length measurement unit 204 can measure the length of paper tape, and by data feedback to laser control module.Laser controlling
The paper tape length that module can be fed back according to length measurement unit, by controlling programme-control laser emission element on moving track
Mobile corresponding distance ensures the shape of cutting paper tape.
It can be according to the internal diameter 1001 and outer diameter 1002, stress cone inner plane width 1003, stress of required coiling stress cone
Bore outerplanar width 1004, stress cone front conical line 1005, stress cone back side conical line 1006 is come should needed for calculating
The wrapped paper tape length 1007 of power cone and the respective change and angle changing with tape width when paper tape length changes.
Laser control module includes data processor, operation panel, control unit.Can paper tape be controlled by operation panel
The clamping of startup, shutdown, emergent stopping, folding and unfolding line tension, folding and unfolding with rotation axis of cutter device and loosen, folding and unfolding band rotation axis
Rotating speed etc..Data processor can collect length measurement unit 204, retractable cable tension controller, folding and unfolding band and rotate axis clamping
Unit feedack handles information and feeds back to control unit.Control unit is according to the operational order of operation panel
Paper tape-cutting device is accordingly controlled, and according to data processor feed back data control laser emission element displacement,
Folding and unfolding belt tension etc..
Paper tape cutting should so that, along paper tape direction of travel, the width of paper tape becomes narrow gradually, and therefore, is wrapped in tape cassette
Paper tape is that width gradually broadens from inside to outside.When carrying out coiling, paper tape is extracted out and is fixed on from the inlet and outlet of tape cassette
On cable excircle, it is wrapped in through paper tape lapping device on cable.
Paper tape in tape cassette needs to be wrapped on cable by paper tape lapping device.Paper tape lapping device includes circular rails
Road, driving motor and coiling unit.The end of cable termination is horizontally fixed on to the center of circular orbit so that cable axis
It is overlapped with the axis of circular orbit.Tape cassette is mounted in coiling unit, and driving motor provides power for coiling unit so that around
Unit driving tape cassette processed does circular motion, and the axis of its circular trace and cable and the axis of circular orbit around cable
Line overlaps.The low interior Slideslip for leaning against circular orbit of the periphery of tape cassette, since tape cassette can be relied in circular orbit
Gusset is rotated around cable so that tape cassette is stablized around the circular trace that cable rotates, thus on the excircle of cable layer by layer
Wind paper tape because paper tape is cut into the form that width is gradually reduced in advance, therefore, it is wrapped after paper tape formed stress cone.
The cable stress cone manufacturing equipment of the present embodiment is automatically performed cutting for stress cone paper tape by paper tape-cutting device
It cuts, using laser cutting paper tape, paper tape shape is accurate so that stress cone taper is accurate.It is automatically performed by paper tape lapping device
Stress cone coiling, winding process is simple, and stress cone producing efficiency is substantially improved.
Different according to the form of coiling unit, paper tape lapping device can be there are many form, for Fig. 6, Fig. 7
Bright two examples.In one alternate embodiment, as shown in fig. 6, paper tape lapping device includes circular orbit 501, the first track
The 502, first driving motor 503, driving motor stent 505, rocking bar 504 are supported, wherein rocking bar 504 forms coiling unit.Annular
In-orbit road is supported to 501 axis horizontal of track to support 502 tops, the first driving motor 503 is mounted on driving motor stent 505
On.Cable is overlapped with the axis of circular orbit 501, and the position of its wrapped stress cone is corresponding at circular orbit 501.First
The axis of driving motor 503 and the axis of cable are point-blank.One end of rocking bar 504 is defeated with the first driving motor 503
Go out axis connection, the other end is connected with tape cassette 302.Wherein, according to the outer diameter of cable, rocking bar 504 be it is inclined, so as to
The outer diameter of cable is adapted.One end of paper tape from tape cassette is extracted out and is fixed on cable excircle, passes through the first driving
Motor 503 drives tape cassette 302 to be moved on 501 inner periphery of circular orbit, so as to be wound stress cone.In addition, such as Fig. 7 institutes
Show, rocking bar 504 can also include 5043 three parts of power rail 5041, driven rod 5042 and drive rod.Power rail 5041 and
The output axis connection of one driving motor 503, driven rod 5042 extend along perpendicular to axis direction, and the length of driven rod 5042 is ring
To the distance of tape cassette axis, drive rod 5043 extends the shape centre-line of track in the axial direction since the end of driven rod 5042,
5043 end of drive rod and the axially external connection of tape cassette.In addition, position of the drive rod 5043 on driven rod 5042 is adjustable, it can
To adjust the distance of drive rod 5043 and cable axis according to the cable of various outer diameter.Wherein, the first track support 502 and driving
Electric machine support 505 can be moved horizontally and vertically, in order to adjust 501 and first driving motor of circular orbit, 503 output shaft
Centering.
In one alternate embodiment, coiling unit includes the annular inner orbit being concentrically disposed in circular orbit 501
506, it is fixed with tape cassette fixed frame 507 in annular 506 inside of inner orbit.Annular inner orbit 506 and circular orbit 501 are with bearing
Mode connects with one heart, and specifically, axial one end of annular inner orbit 506 is formed as with circular orbit 501 by ball 5061
Bearing-type type of attachment, annular inner orbit 506 can rotate freely in circular orbit 501.In tape cassette fixed frame 507 and annular
Track 506 is fixedly connected, and can fix the shell of tape cassette 302, and tape cassette 302 is made to be rotated freely with annular inner orbit 506.The
The output shaft of two driving motors 509 and the axial other end excircle of annular inner orbit 506 are passed by intermeshing tooth 508
Rotary motion is passed, so as to drive the rotation in circular orbit 501 of annular inner orbit 506.It can be by controlling the second driving motor
509 rotating speed, the steering that rotate to control annular inner orbit 506.
In one alternate embodiment, the slot 3026 of stirring of tape cassette rotation axis 3022 is that cross section is in criss-cross slot,
Correspondingly, take-up rotation axis 301 has with stirring 3026 matched cross protrusion of slot, and cross protrusion is inserted into cross
It stirs in slot, so as to which tape cassette rotation axis 3022 be driven to rotate.
In one alternate embodiment, payoff tension controller 102 is additionally provided on band rotation axis 101 is put, to putting band
Rotation axis applies tension, and controls the size for putting belt tension.
In one alternate embodiment, take-up tension controller is provided in tape cassette rotation axis 3022, to control
It is wrapped in the tension of the paper tape in tape cassette rotation axis 3022.
In one alternate embodiment, put to be additionally provided with mechanism 10 and put band /V deflector roll 107, this is put with /V deflector roll
Axis is parallel with putting the axis with rotation axis 101, is wrapped in the end for putting the paper tape with the paper web in rotation axis 101 first from putting band
It is bypassed below /V deflector roll, then band is put to belt tightening mechanism 30.Equally, belt tightening mechanism 30 is provided with take-up /V deflector roll 304, from putting
It is bypassed and into tape cassette 302 from 304 lower section of take-up /V deflector roll with the paper tape that mechanism 10 comes, with the tape cassette in tape cassette
Rotation axis 3022 is fixed.It is parallel and contour with take-up /V deflector roll 304 to put band /V deflector roll 107, so that paper tape is flat in cutting
Horizontality is remained on platform 403, and height remains unchanged.
Method using more than device fabrication stress cone comprises the following steps：
Paper web is mounted on and puts putting in band rotation axis 101 with mechanism 10 by S1, and band rotation axis clamping unit 103 is put in control
Paper web fixing axle 104 stretch into the hollow region of paper web so that the second paper web fixed baffle 105, the first paper web fixed baffle 106
Paper web level is clamped to and is put in band rotation axis 101；
S2 pulls the end of the paper tape on paper web, and the end is fixed on through inlet and outlet in tape cassette rotation axis 3022；
S3 starts paper tape-cutting device, and during paper tape is walked, laser emission element 201 is according to linear measure longimetry list
The real-time change of location of length data of 204 detection of member, cuts into default shape by paper tape, and is wrapped in tape cassette；
S4 removes tape cassette, and in coiling unit, the end of cable is set with circular orbit axis coaxle
It puts at circular orbit center；
The end of paper tape is pulled out and is fixed on cable periphery by S5 through the inlet and outlet；
S6, starts paper tape lapping device, and tape cassette relies on the inside of circular orbit and completes coiling stress cone around cable.
In one alternate embodiment, further included in step S1 and tape cassette 302 is mounted in take-up rotation axis 301, tool
Body says, the cross that the cross protrusion of take-up rotation axis 301 is inserted into tape cassette rotation axis 3022 is stirred in slot.
In one alternate embodiment, put band rotation axis 101, in tape cassette rotation axis 3022 by tension controller control
System puts belt tension and the size of take-up tension.
In one alternate embodiment, in step s 2, it is wrapped in the end for putting the paper tape with the paper web in rotation axis 101
Successively from band /V deflector roll 107 and 304 lower section of take-up /V deflector roll is put around entering back into tape cassette 302.
In one alternate embodiment, due to be when paper tape is wound width it is narrow be wrapped in the inside, play easily occurs, because
This, the part that can cut off paper tape, so can be with being recovered to for making the Partial synchronization of stress cone in tape cassette shell
Make the stress cone paper tape cylinder of interior narrow outer width have most suitable filler in shell, paper tape dislocation shifting when paper tape will not be caused wrapped
It is dynamic.
It in one alternate embodiment, can be by the extra paper tape in both sides in stress cone paper tape and tape cassette when paper tape is wrapped
It is also secured on cable, the extra paper tape in cone both sides is removed after wrapped, retains effective conical section；Also can only should
Power cone is fixed on paper tape on cable, and the extra paper tape in both sides without wrapped, carries out again after wrapped in tape cassette when wrapped
Removal.Since the extra paper tape in both sides has centralizing function to intermediate stress cone paper tape, should can be controlled around packet mode wrapped
Tension remains unchanged, and ensures wrapping angle, improves wrapped effect, improve wrapped efficiency.
The cable stress cone manufacturing equipment of the present invention by paper tape-cutting device and paper tape lapping device complete stress cone around
System.Paper tape-cutting device using the laser emission element that shift one's position of length data that can be measured with length-measuring appliance, to by
It puts and is accurately cut with the paper tape between mechanism and belt tightening mechanism, the shape of required stress cone coiling paper tape can be obtained.
Also, the paper tape by cutting is collected using tape cassette, paper tape will not at random, loose winding.Also, paper tape lapping device uses ring
Around the circular trace of cable, guarantee wrapping angle and wrapped elasticity are suitable to aid in coiling unit for shape track.
In addition, though the present invention is mainly used for cable stress cone coiling, still, paper tape-cutting device can be adapted for
Paper tape or other reelable ribbons are cut in other mechanical manufacturing fields.Its lapping device may be equally applicable for it
In the situation of the peripheries such as pipeline winding of band-type object in his mechanical manufacturing field.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the invention, for those skilled in the art
For member, the invention may be variously modified and varied.Any modification within the spirit and principles of the invention, being made,
Equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of cable stress cone manufacturing equipment, which is characterized in that including paper tape-cutting device, paper tape lapping device and paper tape
Box,
Wherein, paper tape-cutting device includes laser emission element and laser control module, laser control module control Laser emission
The paper tape for making stress cone is cut into form that width becomes narrow gradually and is wrapped in tape cassette by unit, and
Paper tape lapping device includes circular orbit, driving motor and coiling unit, and the end of cable termination is concentrically fitted to
In circular orbit, driving motor drives tape cassette to be moved on circular orbit inner periphery by coiling unit, will be in tape cassette
Paper tape be wound on cable excircle, so as to be wound stress cone.
2. cable stress cone manufacturing equipment according to claim 1, which is characterized in that paper tape-cutting device further includes：
Band mechanism is put, the band mechanism of putting includes putting band rotation axis and puts band rotation axis clamping unit, is wound with the paper web of paper tape
Mounted on putting in band rotation axis, and clamped by putting band rotation axis clamping unit；
Belt tightening mechanism, including take-up rotation axis, the tape cassette is the cylinder of cylindrical cavity, and tape cassette has inlet and outlet with paper supply
Band penetrates, and tape cassette rotation axis concentrically penetrates the both sides of tape cassette, and the tape cassette rotation axis and take-up rotation axis are detachable
Ground is coaxially connected, by take-up rotation axis tape cassette rotation axis is driven to rotate, wherein, take-up rotation axis is with putting the axis with rotation axis
It is parallel, it is fixed on mounted on the end for putting the paper tape with the paper web in rotation axis through the inlet and outlet in tape cassette rotation axis；
Length measurement unit, laser emission element is located at respectively to be put with the paper tape both sides between mechanism and take-up structure, laser control
The paper tape length and tape width corresponding with paper tape length that molding root tuber is measured according to length measurement unit, control Laser emission list
Member edge is shifted one's position perpendicular to paper tape moving direction, and emits laser cutting paper tape,
During putting band rotation axis, take-up rotation axis carries out folding and unfolding paper tape jointly, laser emission element completes cutting operation.
3. cable stress cone manufacturing equipment according to claim 1, which is characterized in that in paper tape lapping device, paper tape
The end of paper tape in box is fixed on through the inlet and outlet on cable periphery, and coiling unit driving tape cassette relies on circular orbit
Circular motion is simultaneously done in inside around cable, so as to form stress cone on the excircle of cable,
Also, the axis of the output shaft of the driving motor and the axis of cable are point-blank, and the coiling unit includes
Rocking bar, one end of rocking bar and the output axis connection of driving motor, the other end rotate axis connection with tape cassette.
4. cable stress cone manufacturing equipment according to claim 3, which is characterized in that
The rocking bar includes the output axis connection of power rail, driven rod and drive rod, the power rail and driving motor, driven rod
Extend along perpendicular to cable axis direction, and the length of driven rod is the distance of circular orbit axis to tape cassette axis, is driven
Bar extends in the axial direction since the end of driven rod, and the end of drive rod is connected with tape cassette.
5. cable stress cone manufacturing equipment according to claim 3, which is characterized in that
The coiling unit includes the annular inner orbit being concentrically disposed in circular orbit, axial one end of annular inner orbit
It is rotatably coupled with circular orbit, the output shaft of driving motor and the axial other end excircle of annular inner orbit pass through phase
The tooth mutually engaged transfers rotary motion, and tape cassette is removably mounted on the inside of annular inner orbit, so as to exist with annular inner orbit
Rotation in circular orbit.
6. cable stress cone manufacturing equipment according to claim 2, which is characterized in that
Payoff tension controller is provided on band rotation axis is put, take-up tension controller is provided in tape cassette rotation axis,
It puts to further include with mechanism and puts band /V deflector roll, belt tightening mechanism further includes take-up /V deflector roll, puts band /V deflector roll and take-up /V
Deflector roll is parallel and contour, and paper tape is passed through from putting the lower section with /V deflector roll, take-up /V deflector roll successively.
7. cable stress cone manufacturing equipment according to claim 2, which is characterized in that
One end of tape cassette rotation axis and take-up rotation axis connection, which has, stirs slot, and take-up rotation axis has to be engaged with stirring slot
Protrusion, protrusion, which is inserted into, stirs in slot, so as to drive tape cassette rotation axis rotate.
8. cable stress cone manufacturing equipment according to claim 2, which is characterized in that
It is putting with the first paper web fixed baffle in rotation axis with limitation paper web one end, putting that band rotation axis clamping unit includes can
Flexible paper web fixing axle and the second paper web fixed baffle being arranged in paper web fixing axle,
Wherein, paper web fixing axle stretches into the hollow region of paper web so that the low other end for leaning against paper web of the second paper web fixed baffle,
Paper web is clamped on payingoff mechanism by the second paper web fixed baffle, the first paper web fixed baffle.
9. cable stress cone manufacturing equipment according to claim 2, which is characterized in that
Paper tape-cutting device is additionally provided with moving track, and moving track is in the plane perpendicular to paper tape direction of travel, each to swash
The length data for the paper tape that light emitting unit is measured according to length measurement unit is moved along moving track.
10. a kind of method of cable stress cone manufacturing equipment manufacture stress cone using any one of claim 2,6-9,
It is characterised in that it includes following steps：
Paper web is mounted on and puts in band rotation axis by S1, and control, which puts to be clamped in paper web with rotation axis clamping unit, puts band rotation axis
On；
S2 pulls the end of the paper tape on paper web, and the end is fixed on through the inlet and outlet in tape cassette rotation axis；
S3 starts paper tape-cutting device, and during paper tape is walked, laser emission element is detected according to length measurement unit
Paper tape is cut into default shape, and is wrapped in tape cassette by the real-time change of location of length data；
S4 removes tape cassette, and in coiling unit, the end of cable is arranged on circular orbit axis coaxle
Circular orbit center；
The end of paper tape is pulled out and is fixed on cable periphery by S5 through the inlet and outlet；
S6, starts paper tape lapping device, and tape cassette relies on the inside of circular orbit and completes coiling stress cone around cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711330242.7A CN108109769B (en) | 2017-12-13 | 2017-12-13 | The method of its manufacture stress cone of cable stress cone manufacturing equipment and application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711330242.7A CN108109769B (en) | 2017-12-13 | 2017-12-13 | The method of its manufacture stress cone of cable stress cone manufacturing equipment and application |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108109769A true CN108109769A (en) | 2018-06-01 |
| CN108109769B CN108109769B (en) | 2019-05-31 |
Family
ID=62215800
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711330242.7A Active CN108109769B (en) | 2017-12-13 | 2017-12-13 | The method of its manufacture stress cone of cable stress cone manufacturing equipment and application |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108109769B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941386A (en) * | 2018-07-25 | 2018-12-07 | 吴春诚 | A kind of cable production winding cutter device that the hydraulic hinge of star-like cutterhead is disconnected |
| CN112595283A (en) * | 2021-01-07 | 2021-04-02 | 广州鸣琴科技有限公司 | Electronic heat radiator mesa roughness measurement equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103029411A (en) * | 2011-10-06 | 2013-04-10 | 科络普拉斯特弗里茨米勒有限公司 | Method for manufacturing an adhesive tape, particularly suited for longitudinal wrapping of elongated goods, and device for performing the method |
| CN105139967A (en) * | 2015-08-31 | 2015-12-09 | 安徽五洲特种电缆集团有限公司 | Conductor-twisted wrapping one-time molding device |
| CN106275561A (en) * | 2015-06-26 | 2017-01-04 | 广东联塑机器制造有限公司 | A kind of tubing packaging container for automatic coiling machine |
| CN206236480U (en) * | 2016-12-14 | 2017-06-09 | 山东昆嵛电缆有限公司 | Cable winding machine |
-
2017
- 2017-12-13 CN CN201711330242.7A patent/CN108109769B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103029411A (en) * | 2011-10-06 | 2013-04-10 | 科络普拉斯特弗里茨米勒有限公司 | Method for manufacturing an adhesive tape, particularly suited for longitudinal wrapping of elongated goods, and device for performing the method |
| CN106275561A (en) * | 2015-06-26 | 2017-01-04 | 广东联塑机器制造有限公司 | A kind of tubing packaging container for automatic coiling machine |
| CN105139967A (en) * | 2015-08-31 | 2015-12-09 | 安徽五洲特种电缆集团有限公司 | Conductor-twisted wrapping one-time molding device |
| CN206236480U (en) * | 2016-12-14 | 2017-06-09 | 山东昆嵛电缆有限公司 | Cable winding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941386A (en) * | 2018-07-25 | 2018-12-07 | 吴春诚 | A kind of cable production winding cutter device that the hydraulic hinge of star-like cutterhead is disconnected |
| CN108941386B (en) * | 2018-07-25 | 2020-03-03 | 吴春诚 | Hydraulic hinged-off cutting device for cable production and winding of star-shaped cutter head |
| CN112595283A (en) * | 2021-01-07 | 2021-04-02 | 广州鸣琴科技有限公司 | Electronic heat radiator mesa roughness measurement equipment |
| CN112595283B (en) * | 2021-01-07 | 2022-04-29 | 山东韵丰环保科技有限公司 | Electronic heat radiator mesa roughness measurement equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108109769B (en) | 2019-05-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108109769B (en) | The method of its manufacture stress cone of cable stress cone manufacturing equipment and application | |
| KR101819828B1 (en) | Automatic wire winding device | |
| US4620412A (en) | Process and apparatus for inserting optical fibers in helical grooves of a cable core | |
| CN104553006B (en) | A kind of tyre rim infantees device and method | |
| JPH11500990A (en) | Winding method and apparatus for continuously winding a filament continuous on a reel with a long accessible inner end | |
| US11472096B2 (en) | Filament winding apparatus | |
| CN110610784A (en) | Wrapping machine for cable production line | |
| US20240010460A1 (en) | Low tension application coiler | |
| US11472095B2 (en) | Filament winding apparatus | |
| US20050082413A1 (en) | Tape wrapping machine with controllable tensioning | |
| CN116331963B (en) | Pay-off is used in engineering survey and drawing | |
| CN208834813U (en) | A kind of automatic lapping device | |
| CN104773316B (en) | Duplex bearing electrical cabinet wire harness concentration adhesive tape winding system | |
| CN215625859U (en) | Automatic uniform tension control device for support bar | |
| CN205385252U (en) | Automatic lead wire threading device | |
| JP2001006461A (en) | Automatic tape winding method and device thereof | |
| CN209487236U (en) | A kind of wrapped production line of cable | |
| CN103348572B (en) | For producing the apparatus and method of wire rod winding | |
| JPS6242483B2 (en) | ||
| CN205114615U (en) | Multipurpose curtain cloth area arrangement rewind machine | |
| JP3748139B2 (en) | Long profile feeder | |
| CN116313308A (en) | Control method of portable cable wrapping device | |
| CN218707850U (en) | Tensioning roller adjusting device | |
| KR20130102768A (en) | Apparatus for manufacturing cable laid grommet | |
| JP2607655B2 (en) | Manufacturing equipment for metal tubes with built-in striatum |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |